1. Company Profile Petracarbon 72x3

Petracarbon (Thailand) Co., Ltd. Company Profile Oil & Gas Division

Refinery & Petrochem

Offshore

Marine

Power Generation

Subsea

Wind Turbine

Petracarbon (Thailand) Co., Ltd.

Background Established in 2001, we started out in a small workshop providing specialist mechanical services in controlled hydraulic bolting and in-situ machining. To-date and operating from an 18,000 sqm yard in Rayong, we have grown to include t integrity management and various industrial cleaning services.

Vision We strive to be the outstanding and innovative technology solution provider in the industries we operate in.

Mission We are committed to serve with utmost professionalism to deliver the highest degree of quality excellence through innovation and by creating value.

Certification ISO 9001:2015 ISO 14001:2015 OHSAS 18001:2007

Our Services Industrial Cleaning Services • High Pressure Water Jet Cleaning • Foam Cleaning of Air Fin Coolers • Cleaning by Dry Ice Blasting • Non-man Entry Oil Tank Cleaning • Sludge Oil Separation & Recovery • Chemical Cleaning & Decontamination • Waste Collection & Disposal

Mechanical Services • Hydraulic Torque & Bolt Tensioning • t Integrity Management Software • Cold Pipe Cutting & Beveling • Flange Facing (Serration Re-facing) • Milling (Sole/Base Plates) • In-line Boring & Drilling • Hydrostatic Testing and Flange Testers • Online Leak Sealing

Product Sales • In-situ Machining Equipment • Hydraulic Bolting Tools & Pumps • Flange Spreading & Alignment Tools • Nut Splitters • Pneumatic Air Saws • Anti-Corrosion Preservation Solutions • Bolts & Nuts, Gaskets, etc.

Our Customers We serve our esteemed customers in the following sectors: • Offshore Exploration and Production

• Singapore

• Oil Refineries and Petrochemical

• Thailand

• Power Generation

• Malaysia

• Shipyard Marine

• China

• Oil & Gas Module Fabrication

• Vietnam

High Pressure Water Jet Cleaning

High Pressure Water Jet Cleaning Bundle Pullers • 15 Ton, 25 Ton, 45 Ton & 50 Ton • Peinemann, Idrojet types

High Pressure Water Jetting Pump Units • HP 500, 750, 1000 & 1400 bar; Flow rate 60-220 liter/min • UHP 2500 bar; Flow rate 25 liter/min

High Pressure Water Jet Cleaning Inside Bundle Cleaners

Outside Bundle Cleaners

High Pressure Water Jet Cleaning Semi- Auto Power Lance Tube Cleaning Units

Semi-Auto Tube Lance Cleaning Units

Water Jetting Nozzles –Various Function

Pipe Cleaning

LTC

Tank/ Column Cleaning

Piep Line Cleaning

TLECleaning Tube

Surface Cleaning

Abrasive Water Cutting

High Pressure Water Jet Cleaning Tools and Accessories

Foam Cleaning of Air Fin Coolers In-situ Air Fin Coolers Foam Cleaning

Foam Cleaning of Air Fin Coolers Advantages • Designed specially to clean Air Fin Fan Coolers (AFC) • Was formulated to withstand high temperature, and not degrade when applied to hot coolers, up to 95˚C • Involved cleaning at low pressure and easy to apply, thus is very safe and no risk of bending to tube aluminum fins • Allowed for deep cleaning of tube bank interiors • Cleaning agent contains no acids and no caustic, thus will not degrade the aluminum tubes and shorten their lifespan • Bio-degradable, thus is environment-friendly

Cleaning Process • Applying the foam cleaning agent • No actual cleaning occurs. • Foam enables cleaning agent to and remain on ALL surfaces, particles, thus allowing these particles to flow out freely during the rinse. including surfaces between the fins. • Cleaning agent then penetrates the dirt and debris, loosening light and heavy

• Fire-water rinsing • During this stage, dirt particles are flushed out, visible foam and dirt will be removed. • Rinsing continues until the water comes out clean. • Cleaning agent is formulated with a conditioner so it can be completely rinsed off, leaving no residue behind.

Before

After

Cleaning by Dry Ice Blasting In-situ Dry Ice Blasting

Cleaning by Dry Ice Blasting What Is Dry Ice? • Solid form of CO2 • Temperature -78.5 degree C • Diameter 3 mm, length 4 – 30 mm • Colorless • Odorless • Non-flammable • Contains no water

How It Works?

Contaminant

• Dry ice pellets are carried by a stream of compressed air and shot at high velocity through a nozzle towards contaminant layer on the object. • The pressure of air and quantity of dry ice can be regulated to suit the specific cleaning needs.

Dry Ice Pellets

Three Effects

Pellet Kinetic Energy

Thermal Shock

Sublimation

Cleaning by Dry Ice Blasting Advantages • Environment-friendly alternative to conventional cleaning • Reduce downtime – Equipment can be cleaned without disassembly or even during operation • Time saving – Cleaning is much faster and thorough • No need for additional clean-up or waste removal cost – It does not generate secondary waste • No risk of cleaning media entrapment in intricate surfaces, grooves, etc. – Dry ice sublimates on impact • Non-abrasive – Does not damage the substrate • No water is used – Safe for working on electrical or water-prohibitive systems/equipment

Applications • Removal of contaminants - carbon, scale, oil, grease, paint, rust, sulphur and process deposits • • • • • •

Electric motor and generator Turbine, rotor and stator Plate heat exchanger HRSG, boiler and furnace Convection bank and fin fan Valve, gear, screw shaft and pipe

Dry Ice Spraying Gun & Nozzles

• Pre-NDT surface preparation

After Cooler

Air Dryer

Blaster Machine

Cleaning by Dry Ice Blasting Dry Ice Pellets Storage • Available capacity between 150 kg and 450 kg per container. • Pellets remain in good usable condition for up to 5-7 days.

Dry Ice Pellets Production • We produce our own dry ice pellets as required for cleaning jobs A. B. C.

Our liquid CO2 tank has a refillable storage capacity of 5000 kg. Interchangeable dies allows for 3mm, 9mm and 16mm pellets production. Production capacity is 1000 kg per day based on 8-hour working.

A

B

C

Non-man Entry Oil Tank Cleaning Tank Cleaning Equipment In-situ

Non-man Entry Oil Tank Cleaning Explosion-Proof Tank Cleaning Equipment Modular in design for quick mobilization and easy to transport. And fast installation set-up and disassembly at job site.

Non-man Entry Oil Tank Cleaning Explosion-proof Cleaning Equipment Nitrogen Generator • L7.5 x W2.3 x H2.6 m • 10,800 kg • 300 m3/h, 5 bar • 90 kW • 99% purity • Pressure swing absorption type

Oil Recycling Unit • L6.7 x W2.3 x H2.1 m • 8,700 kg • 300 m3/h • 75 kW • 3.2 m3 vacuum vol. • -200~400 mm Hg • Japan origin

Oil Cleaning Unit • L6.7 x W2.3 x H2.6 m • 9,300 kg • 180 m3/h • 75 kW • 35 m2 heat transfer • 1 MPa (10 bar) • Japan origin

Non-man Entry Oil Tank Cleaning Other Equipment and Accessories Scrubber Unit • L2.0 x W2.0 x H2.5 m • 1,000 kg • Decontamination • Odor Elimination

Centrifuge Tri-canter Unit • L9.1 x W2.4 x H2.6 m • 12,000 kg • 3 - 5 m3/h • 380 V, 50 Hz, 3-phase • 2 m3/min 5 - 6 bar instrument air • origin

Sludge Waste

H2 O

Oil

Mechanical Services Hydraulic Torque

Bolt Tensioning

Mechanical Services Petracarbon t Integrity Management (PSI-JIM) • PSI-JIM is an information software that allows s to manage and rapidly calculate bolt tensioner pressures. • Designed with the philosophy of minimal input with maximum output, it was is created based on • Guidelines for Pressure Boundary Bolted Flange t Assembly. ASME PCC-1-2013. • Guidelines for the management of the integrity of bolts ts for pressurized systems – 2nd Edition • Applicable standards include • ANSI B16.5 • ANSI B16.47 Series A • ANSI B16.47 Series B

• It provides documentation for multiple bolted ts that can be created rapidly.

Mechanical Services Offshore Cold Pipe Cutting & Beveling – Split Frame Machine Suitable for 54” Dia.& Smaller

Cold Pipe Cutting & Beveling – Pipe Milling Machine Suitable for 56” Dia.& Larger

Mechanical Services Flange Facing of Serrated Raised Faces

Manual Facer

Flange Facing of RTJ Groove and Back Tubesheet

Mechanical Services Sole/Base Plate Milling

Gantry Milling Machine

In-line Boring and Drilling

Mechanical Services Hydrostatic Testing and Flange Weld Testers

Flange Weld Testers

Internal Weld Testers

Pipe Plugs

Mechanical Services Air Fin Cooler Plug-Hole Re-Tapping & Re-facing

Bolt-Hole Re-Tapping

Torque Wrench Calibration

Flange Weld Testers

Internal Weld Testers

Pipe Plugs

Mechanical Services RTJ Groove Re-facing

Before

After

Broken Stud-Bolt Removal

After

Before

Engineering and Fabrication of Special Parts

Flange Weld Testers

Internal Weld Testers

Pipe Plugs

Mechanical Services On-line Leak Sealing – Stop Leak Services In-situ

Flange Weld Testers

Internal Weld Testers

Pipe Plugs

Pre-Commissioning Services Our Service: • Pipeline Flooding • Pipeline Gauging • Pipeline Cleaning • Hydrostatic Testing • Leak Testing • Dewatering • Air Drying • Nitrogen Services 1. N2/He Leak Detection 2. Pneumatic Strength Testing 3. Nitrogen Purging/Drying 4. Pipe Freezing What Is N2/He Leak Detection? • A system is pressurized with 1% helium / 99% nitrogen test gas mixture to 95% of system PRV / design pressure, and checked for leakage using a helium sensitive mass spectrometer • Any leaks found are quantified and the exact location recorded for subsequent repair and re-test Why Helium Leak Test A System? • Most stringent form of leak detection available • Pin point identification and accurate quantification of individual leaks • Proves the integrity of a system post construction / post strength test • Proves the integrity of a system after inspection and maintenance work during a shut down • Creates a leak tight and inert system in readiness for start up • Provides plant personnel a safe working environment • Generates information for environmental reporting.

Product Sales & Rental

Product Sales & Rental Our Products and Partners • Hydraulic Bolting Equipment, Tools and Accessories • • • • • • • • • • •

TorcUP Torque Wrenches – Low Profile & Square Drive BOLTITE Bolt Tensioners – Standard, Multi Stage & Sub-Sea BOLTITE Hydraulic Power Pack PETRON Hydraulic Bolt Tensioner Pumps SIMPLEX Hydraulic Torque Wrench Pumps REHOBOT Hand Pumps PRECISION INSTRUMENTS Manual Torque EQUALIZER Flange Spreading & Alignment Tools FASTORQ Nut Splitters Bolt-Nut Protection Caps Bolt Elongation Measuring Instrument

• In-situ machinery • • • • •

BOLTITE Cold Pipe Cutters BOLTITE Flange Facing Machines BOLTITE Milling Machines BOLTITE Boring Machines CENGAR Pneumatic Air Saws

• Leak Sealing Solutions • SEAL-TITE Sealing Compounds

• Bolts and Nuts, Gaskets, etc.

Us

Kindly Send Enquiries To: Email: [email protected]

Petracarbon (Thailand) Co., Ltd. Bangkok Office 1258/31 Riverview Place Building A, 5th Floor Rama 3 Road, Chongnonsee, Yannawa Bangkok 10120 Thailand Tel : +66 2 683 0077 Fax: +66 2 683 0880 Rayong Office Yard 39/3 Moo 4, Sai 36 Road T. Tabma A. Muang Rayong 21000 Thailand Tel: +66 38 680 597/8 Fax: +66 38 680 599

We look forward to be of service to you