PULP & PAPER

PULP MILL REFERENCES NOVEMBER 2018

Production capacity expanded to:

1,560,000 t/a

MAJOR MODERNIZATION & CAPACITY EXTENSION Celulosa Arauco y Constitución S.A, Chile ANDRITZ to supply major pulp production technologies and key process equipment for ARAUCO’s MAPA project in Chile.

Total capacity Start-up Raw material

2 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

1,560,000 t/a 2021 EUCALYPTUS

SCOPE OF SUPPLY ARAUCO MAPA, Horcones, Arauco, Chile

Woodyard • A complete wood processing plant • Three debarking and chipping lines with RotaBarker technology and HHQ-Chippers • Bark handling with BioCrushers • HQ-Press bark presses • SmartWoodyard products

Evaporation

Fiberline

Project status: • DP received • KOM’s with customer • in house engineering started • project manning • starting procurement HIGHLIGHTS

Pulp drying

• Full EPS delivery (Engineering, Procurement, Supervision)

• • • • •

A complete fiberline Capacity of 4,700 t/d bleached Lo-Solids continuous cooking TurboFeed chip feeding system Brown stock and bleaching washing DD-Washers • 2-stage oxygen delignification

Recovery boiler

• An energy-efficient black liquor evaporation plant • Capacity of 1,750 tons/hour • High dry solids content of 80% • Secondary condensate quality enhancement for 100% reuse • Methanol liquefaction system


• Estimated capacity increase 1,450,000t/a

• Complete woodyard, fiberline, Evaporation. and white liquor plant

White liquor plant • A Complete white liquor plant • Recaustizicing plant with a capacity of 15,300 m3/d • Two lime kilns with a capacity 700 t/d each • LimeGreen filters • LimeWhite filter • LimeDry filters

• SmartWoodyard technologies: advanced decision information system, ChipperEKG, CrusherEKG and ScanChip • Innovations in secondary condensate quality enhancement

Production capacity:

1,100,000 t/a

KEY TECHNOLOGIES FOR COMPLETE PULP MILL Chenming Shouguang, Meilun, China New hardwood pulp mill with an annual pulp production capacity of 1.1 million tonnes.



1,100,000 t/a 2019 HARDWOOD

SCOPE OF SUPPLY Chenming Shouguang, Meilun, China HIGHLIGHTS Woodyard • Complete chip handling plant including two 360° stacker reclaimers

Evaporation • 1,400 t/h, final dry solids 80% • Methanol plant, chorine and potassium removal system (ARC)

Fiberline

Pulp

• Complete fiberline including 3-stage bleaching with the world’s biggest ozone stage

Recovery boiler  Largest recovery boiler in China, with the capacity of 6,700 tds/d

Gasification • 80 MW gasification plant • Belt dryer with 19 t/h evaporation capacity


• Annual pulp production capacity of 1.1 million tonnes • Largest recovery boiler in China

White liquor plant • Recausticizing system with LimeGreen filters • Biogas-fueled lime kiln

• Mill-wide non-condensable gas (NCG) collection & two NCG boilers

Doubling the production to:

900,000 t/a

DOUBLE THE PRODUCTION SCA Östrand, Timrå, Sweden One of the largest industrial investments in Sweden – double the pulp production from 430,000 to 900,000 t/a



900,000 t/a 2018 SOFTWOOD

SCOPE OF SUPPLY SCA Östrand, Timrå, Sweden HIGHLIGHTS Woodyard

Fiberline

• Equipment designed for cold climates • Two parallel debarking drums and two chipping lines with HHQChippers

Evaporation

Pulp drying • Boiler exhaust energy recovery system, fine screening, a twin wire dewatering system, sheet dryer, cutter, and two baling lines

Recovery boiler • Rebuild to 50% increased capacity


White liquor plant • New recausticizing machinery including LimeWhite and LimeGreen • Lime kiln capacity increase with LimeFlash technology

• Doubles the pulp production from 430,000 to 900,000 t/a • The largest industrial investment in Sweden through the ages and the largest in northern Sweden ever

DOUBLING THE SOFTWOOD KRAFT PULP MILL CAPACITY


TESTIMONIAL SCA Östrand, Timrå, Sweden

INGELA EKEBRO President, Project Helios

“ANDRITZ was selected as a supplier because of its excellent technology in these process areas, we searched in particular for the latest designed processes that have low energy and chemical consumption and very high productivity”

“Whilst we know how to run a pulp mill, we obviously don’t have the experience of what is latest on the market, and what new technology we should be looking at to maximize the project’s success. This is where knowledge and the latest in technology and processing experience from ANDRITZ was vital.” HÅKAN WÄNGLUND General Project Manager, Project Helios

SPECTRUM issue 38 (2018) 9 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

New pulp line capacity:

1,950,000 t/a

NEW HIGH CAPACITY PRODUCTION LINE Fibria, Três Lagoas, 2 nd pulp production line, Brazil One of the world’s largest production sites with 1,950,000 tonnes per year, making the total capacity of Fibria Três Lagoas’ mill 3,000,000 tonnes per year. Total capacity Start-up Raw material


1,950,000 t/a AUGUST 2017 HARDWOOD

SCOPE OF SUPPLY Fibria, Três Lagoas, 2 nd pulp production line, Brazil HIGHLIGHTS Woodyard • Four chipping lines each consisting of the world’s biggest horizontally fed HHQ-Chippers with a capacity of 400 m3 sub/h • Chip screening station, 360° stacker reclaimer and bark handling

Evaporation • The largest black liquor evaporation plant in the western hemisphere (1,950 t/h) • Firing liquor dry solids: 80 % • Chloride and potassium removal systems • Liquid methanol plant for production of biofuel

Fiberline • World’s highest capacity single-line hardwood fiberline. • Turbofeed chip feed system, LoSolids continuous cooking • Eight DD-Washers – largest ever built

Recovery boiler • The largest recovery boiler in South America. • Capacity: 8,250 tds/d • Steam pressure: 84 bar(g) • Steam temperature: 485°C


Pulp drying • Two energy-efficient pulp drying lines (working width of 8,004 mm and capacity of 3,060 adt/d each) based on the high-capacity Twin Wire Former technology • Air borne dryers, cutter-layboy, and five baling lines.

White liquor plant • Energy-efficient and largest white liquor plant in the world (18,900 m3/d white liquor production) • Single-line recausticizing plant • Two lime kilns (840 t/d each), designed to burn oil, natural gas, and syngas.

• Adds 1,950,000 t/a of capacity to Fibria’s Três Lagoas plant, increasing the mill’s total production to 3,000,000 t/a • Complete EPCC pulp mill delivery • Daily production for single line pulp mill 5,900 t/d achieved already 3 months after start-up • World record daily production for single line pulp mill 6,394 t/d achieved on 1st of January, 2018

NEW HIGH CAPACITY PRODUCTION LINE


TESTIMONIAL Fibria, Três Lagoas, 2nd pulp production line, Brazil “With this project we have the best technology available, installed in the largest single pulp line in the world” JÙLIO CÈSAR RODRIGUES DA CUNHA Project and Engineering Director, Corporate Engineering Fibria

MARCELO CASTELLI CEO, Fibria

“We had the mill delivered on time, in budget and with an excellent ramp-up”


Worldwide highest softwood fiberline capacity:

3,900 t/d

THE BIOPRODUCT MILL MetsäFibre Äänekoski Mill, Finland The most environmentally friendly, energy-efficient, modern, and innovative pulp mill in the world. The bioproduct concept: utilization of all side streams by 100% Total capacity Start-up Raw material


1,300,000 t/a PULP AUGUST 2017 SOFTWOOD/HARDWOOD

SCOPE OF SUPPLY MetsäFibre Äänekoski Mill, Finland HIGHLIGHTS Woodyard • Three debarking lines • HQ-Press bark press • Highest worldwide debarking capacity: 470/350/270 m3 (pine / spruce / birch) • Decision Wall (DSW) in woodyard control room

Evaporation

Fiberline

Pulp drying

• Bioproduct pulp mill that utilizes all side-streams by 100 % • TARGETS: • zero fossil fuel consumption • max. 10 m³ water consumption per tonne of pulp

• TurboFeed chip feeding system and LoSolids continuous cooking • Pulp washing is based on DD-Washers (7 pcs) • Fiberline capacity: SW: 800,000 t/a HW: 500,000 t/a

• Nearly 80 % of ANDRITZ‘s core equipment sourced in Finland • Highest softwood fiberline capacity in the world

Recovery boiler

• 7+ stage evap. plant • Highest installed evaporation capacity Europe: 1,650 t/h • Integrated chloride removal system • Methanol liquefaction plant to produce methanol biofuel


White liquor plant • Largest recausticizing plant in Europe • White liquor production: 16,000 m3/day • Two LimeFree centrifuges, slakerclassifier, LimeWhite and LimeDry filters

• On-time start-up • EV closely connected to the FL using latest innovative & patented solutions, and creating the most energy efficient overall combination for the whole mill • EPS delivery. Open Book cooperation

THE MOST ENVIRONMENTALLY FRIENDLY AND INNOVATIVE PULP MILL IN THE WORLD


TESTIMONIAL Metsä Group, Äänekoski Mill, Finland

“We have worked hard with ANDRITZ to maximize efficiency and reduce side streams in every area of the mill”

“I am quite sure we will see a lot more innovation in bioproducts around the bioproduct mill in the future.” Camilla Wikström Mill Manager (until 31.12.2017) Bioproduct mill

Timo Merikallio Project Director Bioproduct mill project



400,000 t/a

KRAFT AND DISSOLVING PULP PRODUCTION Svetlogorsk Pulp and Board Plant JSC, Belarus ANDRITZ supplied key production technologies for the new pulp mill, with an annual pulp production capacity of 400,000 tonnes.



400,000 t/a 2018 SOFTWOOD/HARDWOOD

SCOPE OF SUPPLY Svetlogorsk Pulp and Board Plant JSC, Belarus HIGHLIGHTS Woodyard • Two debarking and chipping lines, chip screening, chip bark storage, reclaiming and conveyors • debarking capacity: • 2 x 320m³ sob/h SW 2 x 240m³ sob/h HW • Chipping capacity: 2 x 280m³ sob/h

Fiberline • TurboFeed chip feeding system • Lo-Solids continuous cooking with additional PHV for viscose pulp • Six DD-Washers • • • •

Evaporation • 7+ stage evap. plant with dissolving modification • Evaporation capacity • Kraft 500 t/h • Dissolving 450 t/h • Firing liquor dry solids: • Kraft 80% • Dissolving 75%

cooking capacity (kraft) 1333 t/d bleaching cap. (kraft) 1242 t/d cooking cap. (visco ) 850 t/d bleaching cap. (visco) SW 700/HW750

Recovery boiler • • • • •

Capacity: 2,200 tds/d Steam temperature: 490ºC Steam pressure: 92 bar Steam flow: 91.8 kg/s NCG collection system for odorous gases with incineration in the recovery boiler (with backup aux. boiler)


Pulp drying • Singe dewatering/drying line 4,2 m at the cutter with stock preparation and cutter/layboy • capacity (kraft) 1350 t/d • capacity (visco) 800 t/d • One automated pulp baling line • Additional screening plant for viscose

White liquor plant • Recausticizing plant with capacity of 5,200 m3 /d including LimeGreen and LimeWhite • LimeKiln with capacity of 400 t/d

• Complete pulp line from wood yard to finished bales • Complete chemical island: recovery island, white liquor production plant and evaporators • Kraft and dissolving pulp production (pre-hydrolysis) • EPS delivery

World record in black liquor burning:

11,400 tds/d

WORLD’S LARGEST RECOVERY BOILER OKI Pulp & Paper Mills, Indonesia The total capacity of the HERB is about 50% higher than of any other recovery boiler in operation today worldwide.



12,000 tds/d 2016 HARDWOOD (ACACIA )

SCOPE OF SUPPLY OKI Pulp & Paper Mills, Indonesia HIGHLIGHTS Woodyard

Fiberline

Pulp drying

• Nine new debarking lines including horizontally fed HHQ-XL Chippers, receiving decks, wood loss reducing systems and crushers. • 10 new crushers • One complete debarking and chipping line including thickness screening

• Maximum daily green electricity production of the boiler is equivalent to the average daily electricity power need of a European city of one million inhabitants • World record in black liquor burning 11,400 tds/d

Evaporation

Recovery boiler • • • • •

Capacity: 12,000 tds/d Design pressure: 138 bar(g) Steam temperature: 515°C Steam pressure: 110 bar Steam flow: 582 kg/s


White liquor plant

• All HERB features applied • World highest steam data

THE WORLD’S LARGEST RECOVERY BOILER


TESTIMONIAL OKI Pulp & Paper Mills, Indonesia

“This boiler at OKI gives us economies of scale because of its size – basically it gives us much more efficiency at a lower cost” DAVID KERR General Manager OKI

SPECTRUM Issue 37 (2018) 23 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Production capacity :

1,500,000 t/a

SOLID PROJECT DELIVERY Klabin, Ortigueira, Brazil Project start-up exactly two years after the order.



1,500,000 t/a 2016 PINE/EUCALYPTUS

SCOPE OF SUPPLY Klabin, Ortigueira, Brazil HIGHLIGHTS Woodyard • Two 360° stacker reclaimers • Four debarking drums and EXL size HHQ-Chippers

Evaporation

Fiberline

Pulp drying

• Two fiberlines for both softwood and hardwood • Lo-Solids continuous cooking process with single vessel vapor phase digester • Seven DD-Washers in HW line • Six DD-Washers in SW line

Recovery boiler

• 1.1 million tonnes of HW (eucalyptus) • 400,000 tonnes of SW (pine)

• Erection and civil construction included (EPCC) • IDEAS Dynamic process simulator for operator training

White liquor plant  Two lime kilns (650 t/d each)  One of the world’s largest recausticizing plants with 16,000 m3 daily white liquor production


• Design capacities:

PROJECT START-UP EXACTLY TWO YEARS AFTER THE ORDER


TESTIMONIAL Klabin S.A., Ortigueira mill, Brazil

“From the beginning, ANDRITZ put excellent people on this project and managed all aspects of their work exceptionally well.” Francisco Razzolini Project General Manager, Klabin Klabin – PUMA PROJECT

SPECTRUM Issue 34 (2016) 27 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018


1,700,000 t/a

SINGLE-LINE PRODUCTION RECORD Eldorado Celulose e Papel S.A., Brazil One of the world’s largest pulping line with design capacity of 1,500,000 t/a – currently producing 1,700,000 t/a. New pulp production world records with ANDRITZ technology. Total capacity Start-up Raw material


1,700,000 t/a DECEMBER 2012 EUCALYPTUS

SCOPE OF SUPPLY Eldorado Celulose e Papel S.A., Brazil HIGHLIGHTS Woodyard • Three chipping lines with log loading decks and HHQ-Chippers • 360° stacker reclaimer

Evaporation

Fiberline • One of the world’s largest digester based on Lo-Solids continuous cooking technology • Eight DD-Washers (among the world’s largest) • Several production records during operation

Recovery boiler

Pulp drying • Two-machine pulp drying plant with automated baling lines • Production world record in 2016: 5,420 t/d • Specific drying capacity in the range of 400 tonnes of day and per meter of working width.

White liquor plant • Recausticizing plant with LimeGreen, LimeWhite and LimeDry (13,370 m3/d) • One of the world‘s largest lime kilns (Capacity 1,100 t/d, 165 m length and 5.5 m diameter), first with five bearing s


• Mill is achieving more capacity than designed with excellent operating costs • Continuous average production is 20% higher than the original daily average production • OPP (Optimization of Process Performance) service enabled an increase in operational efficiency 89.2% to 93% • EPCC delivery • IDEAS process simulator and web-based training tools plant

MORE CAPACITY THAN DESIGNED WITH EXCELLENT OPERATING COSTS


TESTIMONIAL Eldorado Celulose e Papel S.A., Brazil

“They made things right! We are exceeding design and are on target to produce 1,620,000 tonnes this year.” Fabio Nakano General Mill Manager Eldorado Celulose Eldorado Celulose – Greenfield pulp mill Brasil

SPECTRUM Magazine Issue 31 (2015) 31 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Production capacity :

1,300,000 t/a

ONE OF THE WORLD’S BIGGEST PULP MILLS Montes del Plata, Uruguay One of the world’s biggest pulp mills with 1,300,000 t/a production capacity of market pulp.




SCOPE OF SUPPLY Montes del Plata, Uruguay HIGHLIGHTS

• Log receiving, two chipping lines, bark processing and chip conveying to the cooking • The total processed wood amount is 4,800,000 m3 sub per year.

• 7+ effects & integrated stripping and methanol liquefaction • Processing of pre-concentrated biosludge & ClO2 plant brine • Chlorine and potassium removal (ARC)

• LoSolids continuous cooking with TurboFeed chip feeding • Eight DD-Washers • Daily design capacity is 4,090 t/d at 92% ISO brightness.

• Capacity: 5,710 tds/d • Steam temperature: 495°C • Steam pressure: 96.8 bar

• Bubbling Fluidized Bed (BFB) boiler • Fuel: bark, debarking wood, losses, screening rejects, odorous gases • Steam flow: 65 t/h at 455°C & 94.8 bar 33 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

• 2 parallel lines including pulp screening/ cleaning, TwinWire pulp machines, airborne sheet dryers, cutter/layboys. • Three automated lines produce baled, wrapped, and palletized units

• Recausticizing plant (LimeGreen filters, LimeWhite, LimeDry and dregs filter) • White liquor production 13,370 m3/d • LimeKiln capacity 1,100 t/d of burnt lime.

• All key technologies and processes delivered by ANDRITZ • EPCC delivery • ACE Process optimization for cooking and white liquor plant • IDEAS Dynamic process simulator for operator training and the web based maintenance training system (WBT)


700,000 t/a

RECORD START-UP CURVE Zhanjiang Chenming Pulp & Paper Co., Ltd. Start-up world record: only 121 days from chips to digester until continuous operation at nominal capacity.



700,000 t/a 2011 HARDWOOD (EUCALYPTUS)

SCOPE OF SUPPLY Zhanjiang Chenming Pulp & Paper Co., Ltd. HIGHLIGHTS • World record start-up curve • EPS delivery • Two debarking and chipping lines, chip screening, chip/bark storage/ reclaiming, and conveying to the fiberline • Debarking and chipping capacity: 600 m3 sob/h

• Lo-Solids continuous cooking with TurboFeed chip feeding system • Eight DD-Washers for washing and bleaching

• 7+ effect evaporation plant (960 t/h of water evaporation) with condensate stripping system

• • • •

4,500 tds/d recovery boiler Steam temperature: 480°C Steam pressure: 86 bar NCG collection system for odorous gases with incineration in the recovery boiler (with backup auxiliary boiler)


• Single dewatering/drying line (6.7 m at the cutter) with stock preparation and a cutter/layboy • Two automated pulp baling lines • Each line is designed for a • capacity of 300 bales/h

• Recausticizing plant includeing LimeGreen and LimeWhite • LimeKiln with 800 t/d production • Stirox system for white liquor oxidation.

• All key technologies and processes delivered by ANDRITZ • Design capacity 700,000 t/a bleached hardwood pulp


1,100,000 t/a

FIRST PULP MILL WITH OVER ONE MT/A CAPACITY UPM Fray Bentos pulp mill, Uruguay The first pulp mill in the world to exceed 1,000,000 tonnes per year production.




SCOPE OF SUPPLY UPM Fray Bentos pulp mill, Uruguay HIGHLIGHTS

• Two-line chipping system, chip storage, chip screening, and conveying system • Chipping capacity: 330 m3/h

• 7+ effect evaporation plant (1,100 t/h of water evaporation) with internal stripping of volatile gases and the ability to segregate condensate streams

• Two-vessel Lo-Solids continuous digester with TurboFeed chip feeding system, DD-Washers, combined knot separation and screening system

• • • •

4,450 tds/d recovery boiler Steam temperature: 490°C Steam pressure: 94 bar Steam from the recovery boiler is sufficient for the turbo generator to generate enough electricity to power the entire mill


• Two parallel drying lines. Each line has a five-stage screening system, followed by a twin wire former pulp machine (5.3 m width), dryer, Cutter/ Layboy • Four baling lines

• WLP capacity: 10,000 m3/d • Consists of advanced technology for the filtration of green and white liquors, and a lime reburning kiln (830 t/d).

• First pulp mill with capacity exceeding 1,000,000 tonnes annually • All key technologies and processes delivered by ANDRITZ • Maintenance for all areas of the mill • Long term planning of maintenance in accordance with customer life-cycle model • Complete collection of odorous gases & incineration in the RB ensures low odor emissions from the mill

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