Boldrocchi Company Presentation 2013pdf 1r2rs

Company Presentation

February 2013

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Company Main Features ed Name: Legal Status: C. F.: P. IVA: Establishment Date: Paid up Capital: Reserve: Headquarter: Phone: Fax: E-mail: Web:

Boldrocchi S.r.l. (Limited) 00852670157 00697500965 1909 3.000.000 e 50.000.000 e Viale Trento e Trieste 93 20853 Biassono (MB) - Italy +39 039 2202.1 +39 039 2754200 [email protected] www.boldrocchi.eu

• Executive President: Massimo Boldrocchi • General Manager: Marco Bailo • Executive Staff: • Engineering Staff:

17 98

• Office Staff: • Factory Staff:

17 137

• Service & Erection Fans Workshop:

Viale Trento e Trieste 93 20853 Biassono (MB) - Italy

Supervisor:

5

Air Coolers Workshop: Via Locatelli 91/93 20853 Biassono (MB) - Italy

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Company Organization Chart Managing Direction

Subsidiaries

istration & Control istration

Quality Assurance CQ General Manager Dg

Secretary

Products Ut

CQ

Contract management gec

Purchasing acq

CQA

CQf

manufacture pro

CQs/E

CQV

planning & delivery

Ecologia Utf

Aeroto Uta

Heat Exchange Uts

Electrical Mach. Cooling Ute

Fans & Blowers Utv

Arcore Workshop

Fans Workshop

Coolers Workshop

Sales

Sales

Sales

Sales

Sales

Assembling

Warehouse

Welding

Technical Dept.

Technical Dept.

Technical Dept.

Technical Dept.

Technical Dept.

Testing

Welding

Machining

Service R&D Dept.

Shipping

Machining

Assembling

Steel Works

Electricians

Assembling

Testing

Electricians

Shipping

Testing Painting Shipping

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Company numbers

85.000 Orders delivered worldwide since foundation  10 Operative Companies  FANS & BLOWERS

HEAT ExCHANGE

500 Employees – 200 of which engineers  Over the last 15 years the turnover has grown by 400%  Over 100 mln euro Turnover 

ECOLOGIA

4 Workshops – manufacturing equipped area tot. 45.000 sqm  AEROTO

DAMPERS

Products in operation in more than 140 countries  1000 Jobs delivered per year 

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Company numbers TuRNOVER 1993-2011 (millions of euro)

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Over 100 years of Experience and Know how 1909

Eng. Luigi Boldrocchi took his first orders for the supply of centrifugal fans.

1914

The first air pollution control plant was commissioned. The company offered a wide range of products, including radial and axial fans, fire-tube boilers, coolers, dryers, ventilation and heat-exchange units and fume control plants.

1927

We started the manufacture of finned tubes and heat-exchangers.

1952

Boldrocchi Aeroto started his activity in the field of gas turbine ancillaries.

1989

Boldrocchi Ecologia division was set up for the environmental field.

1997

Acquisition of De Cardenas and Marelli Ventilation. The two acquisitions have produced one of the world’s outstanding companies in the industrial fan market.

2012

Since 2000 Boldrocchi S.r.l. established t venture operations in , , u.S.A., India, Brazil and Mexico.

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Engineer Luigi Boldrocchi 1880-1949 Founder of Boldrocchi Company

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Boldrocchi Group Boldrocchi Group is headquartered in Italy and through its t ventures supplies equipment, and plants, providing site service worldwide. Boldrocchi Company has five departments: 4% 14%

Turnover 2012 20%

(millions of euro)

24%

38%

FANS & BLOWERS

ECOLOGIA

For industrial, marine, process applications and, with De Cardenas know-how, for heavy duty service

Air and gas pollution control plants

HEAT ExCHANGE

Heat exchanger: for any industrial and power generation application, mostly with finned tubes. Cooling: to cool the main electrical machines as motors, transformers and generators

AEROTO

Industrial and heavy duty noise protection, gas turbine ancillaries DAMPERS

Heavy duty dampers & by- diverter

Supplies are exclusively tailor made according to specific requirements of our customers, who operate in all main industrial sectors. Boldrocchi Quality System is certified according to ISO 9001 since 1993 and according to ASME Code since 1998.

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Tailor made Engineered Products

• The company is now a worldwide leader in the production of industrial heavy duty fans up to 10MW installed power.

• Boldrocchi is also a leading European company for process air coolers and has gained customers all around the world.

• Boldrocchi products and services are best suited for heavy duty and/or special purpose industrial applications. The company performs at its best when there are engineering issues associated with the required application.

• More than 200 welding procedures have been qualified. • Our products are subject to intermediate and final testing, witnessed by the customers or delegate inspection Authorities.

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Tailor made Engineered Products • Our strengths are the flexibility to fit customer needs and the strong synergy among the different divisions to supply different products under a unique responsability.

Heat Exchange

Heavy Duty Fans

Air Pollution Control

Heavy Duty Dampers

Industrial Noise Protection

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Product range Fans & Blowers

Centrifugal Fans

Axial Fans

Centrifugal Blowers

Heat Exchange

Heat-Exchangers & Air Recovery-Heaters

Air-Cooled Heat Exchangers & Process Condensers

Electrical Machines Cooling

Ecologia

Fabric Filters & Electrostatic Precipitstors

Gas Treatments

Air Pollution Control Turnkey Plants

Aeroto

Heavy Duty Silencers & Enclos

Silenced Exhaust Systems

Air Intake Systems

Dampers

Heavy Duty Dampers

Multi Blades Dampers

By- Diverters

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Worldwide Engineering & Production Excellence • Boldrocchi has established t venture operations in: , , Usa, Mexico, Brazil and India

• 70% of output is destined to end s located outside of Europe.

italian Shop for Heat exchangers & air coolers (18.000 sqm)

italian Shop for Process Fans & blowers (20.500 sqm)

indian Shop for industrial Fans (7.000 sqm)

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Aeroto Boldrocchi India The t venture company Aeroto Boldrocchi India Pvt Ltd (A.B.I.) has been set up in 2005 by ing of Boldrocchi company know-how with Indian partners respective expertise. Boldrocchi has been supplying fans in India since 1980 and the Indian partners have vast know how and introduction in sales, design and manufacturing of industrial fans and air pollution control plants. In 2007 A.B.I. has started the production of industrial fans in its factory near Chennai. In 2010 thanks to the growth, A.B.I. has doubled the factory to 5500 sqm. MAIN FEATuRES Headquarter Factory: Chennai

Chennai Factory: B  alancing Machines: up to 12 tons T esting Facilities:  up to 400 kW

Sales Direction: Gurgaon (Delhi)

• Chairman: • Managing Director: • Factory Manager: • Executive Staff: • Engineering & Sales Staff: • Office Staff: • Skilled Labor: • Service & Erection Supervisor:

Sales Offices: Kolkata, Mumbai Massimo Boldrocchi Nokesh Aggarwal G.G.K. Nair 7 32 15 32 4

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Industrial Markets The main Industrial Markets that we serve are: Fans

Heat exchangers

Pollution Control

Silencer & Acoustic enclosures

Dampers

Power Generation & Industrial Boilers Cogeneration Plants & Gas Turbine Inceneretions & Waste to Energy Iron & Steel making industry Cement & Lime Industry Glass & Non Ferrous Industry Oil & Gas, Petrochemical Industry Chemical, Process & Fertilizer industries Offshore, Marine & Shipbuilders Transformers, Generators & Motors

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Industrial Markets Thanks to our flexible know-how & to our made to measure experience, we are able to create a large range of products that are suitable for various areas of applications. This diversity of uses obliges us to specialize during the design phase according to the peculiarities of each industrial sector.

INDICATIVE ORDER INTAkE % Power Generation 20%

Other 11%

Petrolchemical 18%

15% Steel

13% Electromechanic

23% Cement

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Fans & Blowers • Boldrocchi today is the oldest & more experienced Italian manufacturer of fans. • The company is now a worldwide leader in the production of industrial heavy duty fans up to 10MW installed power. • Well over the 80% of the produced fans are of special design and almost all are for industrial applications, such as: Cement industry  Kiln and exhaust gas fans / Raw, cement and slag mill fans / Clinker cooler fans Dedusting systems fans / Booster fans Power generation and steam boilers  Forced draft fans for primary and secondary combustion air Flue gas induced draft fans and recirculating fans / Sealing and cooling fans Chemical and petrochemical industry  For hot, toxic and corrosive gases / Fired heaters and boilers combustion air and exhaust flue gas Process fans and steam boosters I ncinerator plants  High head fans for fluidized bed boilers / Acid gas fans S  teel and metal making industry For furnace and hot gases / For dedusting plants / Sinter and pellet plants / Converter gas cleaning fans

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Fans & Blowers

The production range is very wide and embraces radial fans, blowers and axial fans.

• Radial fans with flow rate exceeding 2.000.000 m3/h • High speed fans with tip speed up to 250 m/s • Heavy duty applications over 10 MW installed power • Static head up to 40.000 Pa single stage blowers and more with multi stage • Axial fans with fixed and adjustable pitch • Hot gas recirculating fans up to 850° C • Special blades design, such as air foil profile, to ensure very high efficiency and lower power consumption • Very special designs for specific purposes, such as chlorine processing and compressing steam Over 60% of large Enel’s boilers are equipped with our heavy duty fans.

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Air Coolers Heat Exchangers In 1927 we started manufacturing finned tubes. Boldrocchi Company designs and manufactures a wide range of air cooled heat exchangers, used worldwide in utilities and industrial applications serving different industries: Oil & Gas, Refinery  Chemical  Gas processing  Electromechanical  Power generation  Environment  Steel  Based on 11 different finning machines Boldrocchi can supply three finned tubes with: Footed fins  Embedded fins  Extruded fins  All projects involve thermal design, mechanical design, structural and stress analysis and finally the choise of the best solution respecting the required noise level, whilst optimizing required power, ensuring easy transportation, installing and maintenance combined with competitive prices.

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Electrical Machines Cooling In 1931 Boldrocchi manufactured the first oil transformer coolers with forced ventilation and, since 1948, an engineering department has been exclusively interested in the cooling of large electrical machines.

• More than 20.000 oil coolers have been installed on power & industrial transformers. • We are the only worldwide company that can solve any cooling need of heavy duty transformers providing: OFAF & ODAF oil-air coolers  W  ater oil coolers with simple & double wall tubes Axial & radial flow pumps  entirely manufactured in our shop.

• More than 10.000 heavy duty electrical motors & generators are equipped with Boldrocchi cooling equipment.

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Air & Gas Pollution Control

• Ever since its foundation, Boldrocchi has contributed with avantgarde technologies to the control of gaseous emissions from industrial plants.

• From the results obtained by hundreds of systems, Boldrocchi Ecologia can find reliable solutions for all types of polluting emissions: from the traditional dust removal to highly sophisticated technologies for reducing organic micro pollutants, gaseous acids, vaporized metals, sulphur and nitrogen oxides.

• Boldrocchi Ecologia has all the experience required to design and supply complete fume extraction and dust removal systems for the main industrial processes, as: Cement & Lime  S  teel & Metals Inceneration  Power generation 

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Air & Gas Pollution Control OuR PRODuCTS INCLuDE:

• Fabric Filters High efficiency Pulse Jet bag filters for all types of applications, with low and high temperature, high inlet dust content with capacity of up to 2.500.000 m3/h

• Electrostatic Precipitators • High Efficiency Cyclones and Multi-cyclones • Gas Conditioning Towers • Gas Reactors Dry and semidry basic reactors Activated carbon dry reactors SOX and NOX removal systems

• ESP conversion into Fabric Filter

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Industrial Noise Protection & G.T. Ancillaries • Since 1952 Boldrocchi has been deg noise protection equipment for all types of industrial applications and mainly for gas turbine up to 300 MW.

• Boldrocchi aims is to give technical assistance to public and private customers in solving problems connected with industrial noise pollution.

• Over 400 inlet and exhaust silencing systems have been installed in gas-turbine power plants all over the world (all custom engineered). This wide experience is useful not only in new power plants but also when refurbishing and retrofitting existing plant is needed.

• Customers can rely on proven experience in: Filtration Chamber Static & Dynamic  Silencer  Inlet & Cooling System 

D  iverter & Guillotine Dampers H  ot Gas Silencers C  omplete By-

• Boldrocchi is one of the preferred suppliers for Turbine and Heat Recovery Steam Generators OEMs: Siemens/Ansaldo, G.E./N. Pignone, Alstom Gas-Turbines.

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Heavy Duty & Diverter Dampers • Tailor made heavy duty dampers and guillotine dampers. The range of products includes on-off and modulating types as well as zero leakage type.

• The diverter damper is used in combined cycle power plants with the aim to maximize flexibility. • Boldrocchi designs and manufactures diverter dampers installed downstream of any type of gas turbine providing its know-how to satisfy customer’s requirements.

• We offer the latest design tools to provide the highest added value to the product: Mechanical design and the fluid dynamic studies are performed to highlight the internal flow  distribution and to minimize vortex and the vibration stress. Noise impact studies are carried out both in relation to internal noise and to external noise field  thanks to dedicated noise simulation codes.

• Boldrocchi performs test runs for dampers in the presence of the Client before the shipping, achieving the overcoming of all the tests required by the stringent customer specifications.

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Customer Satisfaction At the centre of the whole process is a comprehensive consultancy service, focusing on the purchaser’s requirements every step of the way. We are able to offer customers a 360° all over the world on site service.

Technical Excellence

Performances Enhancing

Constant Innovation

Customer Satisfaction

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Tailor made Service 360° TAILOR MADE SERVICES:

Manufacturing

F ield measurement  R  ebuilds and Upgrades R  evamping of existing equipment also

Service

Delivery

Testing

Erection

supplied by other manufacturers C  onversion of electrostatic precipitator to bag filter C  omponent upgrade and overhaul for all our products P  eriodic and preventive maintenance G  uarantees E  rection supervision

Commissioning

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R&D Tailor made manufacture consists in a continuous refining of our products to achieve more and more competitive customer requirements. Boldrocchi allocates a large percentage of resources and efforts in research and development.

The Group develops products by two complementary means: E  xperimentation in our laboratories and testing facilities, leads to the development of innovative solutions. F  ield testing of pilot or full scale systems in order to and optimize developments and advances in technology within an industrial environment.

Boldrocchi is able to render more effective and competitive all technological advances, as well as ensure that they provide concrete and reliable benefits for many years to come.

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Worldwide Presence

Milan - Italy

Chennai - India

Headquarter Workshop Locations Worldwide Branches Worldwide Rapresentatives

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Direct Main Customers

ABB GROUP • ABENER • A2A • AIR PRODUCTS • AKCANSA CIMENTO • ALSTOM • ANSALDO ENERGIA • ANSALDO CALDAIE • API • AREVA • AVIO • B.I.H. • BRUSH HMA • BUZZI UNICEM • B.W.E. • CALLIDUS • CALME • CEMENTOS MOCTEZUMA • CEMENTIR • CHIYODA • CNIM • COLACEM • DAELIM • DANIELI • DOW CHEMICAL • EDISON • ENEL • ENI • ENICHEM • ENDESA • ESSAR STEEL • ESSO • EVC • FCB • FINCANTIERI • FLUOR • FOSTER WHEELER • GE OIL & GAS NUOVO PIGNONE • GS ENG. & CONSTR. • HALLIBURTON / KBR • HEIDELBERG • HEURTEY • HOLCIM • HOWDEN COMPRESSORS • ILVA • ISG • ITALCEMENTI • JSPL • JSW • KHD • KRUPP POLYSIUS • KTI • KUWAIT NAT. PETROLEUM Co. • LARSEN & TOUBRO • LAURENCE SCOTT • LINDE • LOESCHE • LUMMUS GLOBAL • LURGI • LAB • MAN FERROSTAAL • MACCHI • METSO POWER • MITSUBISHI HEAVY INDUSTRIES • NEM • NEUMAN-ESSER • NOOTER ERIKSEN • PDIL • PETROBRAS • PFEIFFER • PILLARD • QAFCO • RAFFINERIA DI ROMA • RELIANCE • RENCO • REPSOL • RIVA • SACCI • SAIL • SAIPEM • SAMSUNG • SARAS • SELAS LINDE • SICES • SIEMENS • SIIRTEC NIGI • SIV • SKEK • SK ENG AND CONSTR. • STONE & WEBSTER • TAMINI • TATA • TECHINT • TECHNIP COFLEXID • TECNIMONT • TENOVA • TERMOMECCANICA • TIRONI • TOSHIBA • TOTAL • TOYO • TRACTEBELL • UHDE • VASSILIKO CEMENT • VATECH • VICAT • VOEST ALPINE • VOTORANTIM • WEG

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Boldrocchi Group

Headquarters & Sales Offices

Fans & blowers Division Fans & Heavy duty Fans T. +39 039 2202.1 / 617515 F. +39 039 2754200 / 6014451 E-mail: [email protected]

Ecologia Division Air Pollution Control T. +39 039 2202300 F. +39 039 2754188 E-mail: [email protected]

Dampers Division Heavy duty Dampers T. +39 039 2202.700 F. +39 039 2753498 E-mail: [email protected]

Heat Exchange division T. +39 039 2202.1 F. +39 039 2754200 Heat Exchanger E-mail: [email protected]

Aeroto Division Industrial Noise Protection T. +39 039 2202.700 F. +39 039 2753498 E-mail: [email protected]

Boldrocchi T.E. Cooling Towers T. +39 039 4980020 F. +39 039 324676 E-mail: [email protected]

EM&S equipment, Maintenance & Service T. +39 039 2202.1 T. +39 328 8672772 F. +39 039 2754200 E-mail: [email protected]

worldwide India Boldrocchi Aeroto India ed Office & Factory Chennai E-mail: [email protected]

Boldrocchi Ecologia India Pune E-mail: [email protected]

Brasil Boldrocchi Do Brasil São Paulo E-mail: [email protected]

Mexico Boldrocchi Ecologia Mexico Mexico City E-mail: [email protected]

foreign branches Boldrocchi Ventilateurs & Depoussierage E-mail: [email protected]

MB Ind. E-mail: [email protected]

USA Alabama Gallagher Resources Inc. Industrial Fans E-mail: [email protected]

Florida Blaz Jurko Air Pollution Control E-mail: [email protected]

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Bank References italy • Banca Intesa San Paolo Via Borgazzi, 58 - 20900 Monza (MB) - Italy / CAB: 20409 - ABI: 3069

• unicredit Banca Corso Milano, 7 - 20900 Monza (MB) - Italy / CAB: 20400.8 - ABI: 2008.1

• Credit Agricole Cassa di Risparmio di Parma Via Borgazzi, 5 - 20900 Monza (MB) - Italy / CAB: 20400.8 - ABI: 6230.7

• Deutsche Bank Via C. Battisti, 42/b - 20854 Vedano al Lambro (MB) - Italy / CAB: 3104 - ABI: 34000

india • Axis Bank Limited - No. 72 4th Avenue, Ashok Nagar, Chennai-83 - India

• Deutsche Bank Limited Ground Floor, Infinity Tower, DLF Phase - II, Gurgaon - 122002 (Haryana) - India

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Group Headquarter Viale Trento e Trieste 93 - 20853 Biassono (MB) - Italy T. +39 039 2202.1 - F. +39 039 2754200 E-mail: [email protected] - www.boldrocchi.eu

This publication is the sole property of Boldrocchi S.r.l. and must not be copied, reproduced or transmitted in any form or by any means, either in whole or in part, without the prior written consent of Boldrocchi S.r.l.. The information contained in this publication has been obtained from sources generally regarded to be reliable. However, no representation is made, or warranty given, in respect of the accuracy of this information. Boldrocchi S.r.l. does not accept any liability in negligence or otherwise for any loss or damage suffered by any party resulting from reliance on this publication. © Boldrocchi S.r.l. | Strictly Confidential - Not For Distribution | # 45/45