Course Komatsu Pc4000 Hydraulic Mining Shovel Application Front Shovel Backhoe Attachment 71p31
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PC 4000 Application
PC4001_1.PPT/ 04.04 / 8112 / SL2_01
Main Data - Hydraulic Mining Shovels PC 1400
PC 3000
PC 4000
PC 5500
PC 8000
Komatsu A6D170E CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
KW
565
940
1400
1880
3000
HP
758
1260
1875
2520
4020
900
1350
1800
2900
Diesel Drive Output at 1800 rpm
Electric Drive Output Main Pumps Delivery (total)
l/min 3x550 = 1650 3x900 = 2700 4x1035 = 4140 6x700 = 4200 8x1035 = 8280
Swing Pump(s) Delivery
l/min
550
800
1590
700 *
2070
Front Shovel Bucket Capacity SAE 2:1 heaped
cu.m
10,4
15
22
26
42
Crowd Force
kN
660
1100
1330
1870
2320
Break-out Force
kN
660
1000
1250
1865
2320
Backhoe Bucket Capacity SAE 1:1 heaped
cu.m
9,5
15
22
28
38
Tear-out Force
kN
500
800
1050
1270
1800
Break-out Force
kN
500
850
1155
1400
2000
140
250
380
500
700
KW
Operating Weight (Front Shovel) t
*) High swing rpm realised by variable displace swing motor PC4001_1.PPT/ 04.04 / 8112 / SL2_02
Main Data - Hydraulic Mining Shovels
Diesel Drive Output at 1800 rpm
HP
PC 1400
PC 3000
PC 4000
PC 5500
PC 8000
Komatsu A6D170E CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
758
1260
1875
2520
4020
900
1350
1800
2900
Electric Drive Output Main Pumps Delivery (total)
gpm
3x145 = 435
3x238 = 714
Swing Pump(s) Delivery
gpm
135
211
420
185 *
547
Front Shovel Bucket Capacity SAE 2:1 heaped
cu.yd
13.6
19.5
29.0
34.0
55.0
Crowd Force
lb
148,400
247,200
299,000
420,300
521,000
Break-out Force
lb
148,400
224,800
281,000
419,200
521,000
Backhoe Bucket Capacity SAE 1:1 heaped
cu.yd
12.5
19.5
29.0
37.0
50.0
Tear-out Force
lb
112,400
179,800
236,000
285,500
404,600
Break-out Force
lb
112,400
191,100
260,000
314,700
449,500
Operating Weight (Front Shovel) lb
309,000
551,500
838,000
1,102,500
1,545,000
KW
4x273 = 1092 6x185 = 1110
8x273 = 2185
*) High swing rpm realised by variable displace swing motor PC4001_1.PPT/ 04.04 / 8112 / SL2_02A
PC 4000 - Main Data
Operating Weight
380 t
838,000 lb
(Front Shovel Attachment, 1200 mm track shoes)
Main Drive Make Output at
Output
Diesel Komatsu SDA16V160 1400 kW 1800 rpm
1875 hp
Electric 1350 kW 1500 rpm (50 Hz) 1800 rpm (60 Hz)
Hydraulic System
PC4001_1.PPT/ 04.04 / 8112 / SL2_03
Main Pumps Flow / Pump Total Flow
4 identical swash plate pumps 1035 l/min 273 gpm 4140 l/min 1092 gpm
Swing - Open Circuit Total Flow
2 of the main pumps 1590 l/min
420 gpm
Hydraulic Pressure (all circuits)
310 bar
4496 psi
PC 4000 - Main Data Swing Speed
4,0
rpm
Travel Speed
2,1
km/h
1.3
mph
Gradeability
60 %
22,0 26,5 4000
m³ m³ mm
29.0 34.7 13’1”
yd³ yd³
1330 1250
kN kN
299,000 lb 281,000 lb
22,0 19,0 3800
m³ m³ mm
29.0 24.8 12’6”
1050 1155
kN kN
236,000 lb 260,000 lb
Front Shovel Attachment Shovel Capacity
SAE/CECE 1:2 heaped 1:1 heaped
Cutting width
Digging Force Crowd Force Break-out Force
Backhoe Attachment Backhoe Capacity SAE CECE Cutting width
1:1 heaped 1:2 heaped
yd³ yd³
Digging Force Tear-out Force Break-out Force
PC4001_1.PPT/ 04.04 / 8112 / SL2_04
PC 4000 - Basic Dimensions
O
PR MA
N
P
MB
L
K
J
I D E A B CA CB
PC4001_1.PPT/ 04.04 / 8112 / SL2_05 SKZ4006_46/47
F G H
A
1200 mm
3'11"
I
2982 mm
9'9"
B
1500 mm
4'11"
J
3085 mm
10'2"
CA
6550 mm
21'6"
K
7500 mm
24'7"
CB
6850 mm
22'6"
L
8260 mm
27'1"
D
2435 mm
8'
MA
4700 mm
18'6"
E
915 mm
3'
MB
3892 mm
12'9"
F
3085 mm
10'1"
N
3175 mm
10'5"
G
6245 mm
20'6"
O
7975 mm
26'2"
H
8375 mm
27'6"
P
6095 mm
20'
PR
6500 mm
21'4"
PC 4000 - Superstructure Layout Diesel Drive 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Diesel Engine Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Engine Radiator Swing Units Main Rotating t Control Valves Fuel Tank Operator's Cab Upper Level Electric Switch Cabinet Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8
1 9
13
7
6
10 11
Walkways
Lower-Level Upper-Level
PC4001_1.PPT/ 04.04 / 8112 / SL2_06 SKZ4006_04B
PC 4000 - Superstructure Layout Electric Motor 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Main Electric Motor Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Air Intake Swing Units Main Rotating t with Slip Rings Control Valves Electric Switchboard Cabinet Operator's Cab Upper Level Low Voltage Electric Switch Board Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8 1
9 13
7
6 10 11
Walkways
Lower-Level Upper-Level
PC4001_1.PPT/ 04.04 / 8112 / SL2_07 SKZ4006_04C
PC 4000 22 m³ (28.8 yd³) Front Shovel Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL2_08
PC 4000 - Front Shovel Attachment [ft]
[m] –
60 –
18
– 54 – –
16
48 – –
Wear Package
(29.0 yd³)
FS-WP-3
Material Density 1,8 t/m³
42 – 50 26 3“ 8‘
Bucket Capacity 22,0 m³
14
– 12 36 –
(3,050 lb/yd³)
– 10 30 –
Crowd Force
1330 kN
(299,000 lb)
Break-out Force 1250 kN
(281,000 lb)
Boom
7,15 m
(23’6”)
Stick
4,90 m
(16’1”)
– 8 24 – – 18 –
6
– 12 –
4
– 6 – 2 – 5600
0 – 0
18‘5“
– -6 – - 2 – -12 –
-4
16 54
PC4001_1.PPT/ 04.04 / 8112 / SL2_09 4006001
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Front Shovel Attachment Break-out and Crowd Force on Ground Level Over Clean-up Path
Break-out/Crowd [kN] Break-out / CrowdForce Force [kN]
1600 1400
Crowd Force
1200
Break-out Force 1000 800 600 400 200 0 13,5
13 5
12,5
12 4
11,5
11 3
10,5
10 2
9,5
Clean up path [m]
- According to DIN 24086 / SAE PC4001_1.PPT/ 04.04 / 8112 / SL2_10 SKZ400603B
9 1
8,5
08
PC 4000 - Front Shovel Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m] –
60 –18 – 54 – –
16
48 – –
14
42 – –12 36 – –10 30 – – 8 24 – – 18 –
6
205 SH T
– 12 –
4
– 6 – 2 – 0 – 0 –
R 6500 R 21.3 ft
-6 –- 2 –
12625 41.4 ft
-12 – -4 16 54 PC4001_1.PPT/ 04.04 / 8112 / SL2_11 35501003
2500 8.2 ft
14 48
12 42
10 36
8 30
6 24
4 18
12
2
0 [m]
6
0 [ft]
7250 23.8 ft
PC 4000 - Front Shovel / Truck Match 22,0 m³ Bucket (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS 300
250
METRIC TONS 272 830E 227
TRUCK SIZE
730E
200 HD 1500
181
630E
150
136
100
91
Fill 90% Fill 95% Fill 100%
50 0 4
5
Number of es PC4001_1.PPT/ 04.04 / 8112 / SL1_12
6
45
PC 4000 - Eye Level KOMATSU 930 E 320 short tons
KOMATSU 830 E 255 short tons
KOMATSU 730 E 205 short tons
KOMATSU 630 E 190 short tons
KOMATSU HD 1500 165 short tons
loading height
eye level
Truck Type
Loading Height
Eye-Level
(Empty)
PC4001_1.PPT/ 04.04 / 8112 / SL1_13 SKZH355_04
Komatsu HD 1500
4965 mm
Komatsu 630 E
5840 mm
Komatsu 730 E
5610 mm
Komatsu 830 E
6710 mm
Komatsu 930 E
7010 mm
7560 mm
PC 4000 - Front Shovel Attachment Production Estimation truck spotted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
25
28
32
no.
5
5
5
add spotting time
sec
20
17
14
production / 60 min. hour
t/h
4617
4264
3687
%
90
90
90
t/h
4156
3838
3318
Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_14
PC 4000 - Front Shovel Attachment Production Estimation truck spotted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
25
28
32
no.
4
4
4
add spotting time
sec
20
17
14
production / 60 min. hour
t/h
4491
4177
3614
%
90
90
90
t/h
4042
3760
3253
Komatsu Truck Type Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_15
PC 4000 - Front Shovel Attachment Material Density Applicable to Shovel Capacity and Wear Package Selection
Wear Package
Bucket Size SAE ( 1:2 )
13,5 m³ t/m³
22 m³ standard
25 m³ #
t/m³
t/m³
t/m³
2,5
1,9
1,5
17 m³
type
volume
WP1
no wear package, only lip shrouds
WP2
small wear package and lip shrouds
3,1
2,5
1,9
1,5
WP3
medium wear package and lip shrouds
3,1
2,4
1,8
1,4
WP4
heavy duty wear package and lip shrouds
2,9
2,3
1,7
Additional buckets on request Plate lips for all buckets
PC4001_1.PPT/ 04.04 / 8112 / SL2_16
PC 4000 - Front Shovel Attachment PC 4000 Front Shovel Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_17
Bucket Capacity SAE:
21 m³
(27.5 yd³)
Density
1,8 t/m³
(3,050 lb/yd³)
Application:
Overburden Removal
PC 4000 - Front Shovel Attachment PC 4000 Front Shovel Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_18
Bucket Capacity SAE:
17,5 m³
(23 yd³)
Density
2,2 t/m³
(3,710 lb/yd³)
Application:
Hard Rock Mining
PC 4000 SAE: 22 m³ (29.0 yd³) Backhoe Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL2_19
PC 4000 - Backhoe Attachment [ft]
[m] – 54 – – 16 48 – – 14
Bucket Capacity SAE:
22,0 m³
Wear Package
BH-WP-2
Material Density
1,8 t/m³
(3,050 lb/yd³)
Tear-out Force
1050 kN
(236,000 lb)
Break-out Force
1155 kN
(260,000 lb)
Boom
9,75 m
(31’9”)
Stick
4,50 m
(14’8”)
(29.0 yd³)
42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – - 2 – -12 – - 4 – -18 – -6 – -24 – –- 8 -30 –
18 60
PC4001_1.PPT/ 04.04 / 8112 / SL2_20 35500706
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe Attachment Break-out and Tear-out Force Break-out Force
Break-out / Tear-out Force [kN]
1400 1200 1000
Break-out Force
136°
Tear-out Force
800 600 400
-20° 0°
Tear-out Force
200 0 -20 -10
0
10
20
30
40
50
60
70
80
90 100 110 120 130 136
Bucket / Stick Angle [deg.]
80° 0°
- According to DIN 24086 / SAE PC4001_1.PPT/ 04.04 / 8112 / SL1_21 SKZ400607+08
PC 4000 - Backhoe Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
– 54 – – 48 – – 42 – – 36 – – 30 – – 24 – – 18 – – 12 – – 6 – – 0 – – -6 – – -12 – – -18 – – -24 – – -30 –
PC4001_1.PPT/ 04.04 / 8112 / SL2_22 4006002
[m] 16 14 12 10 8 6 4 2 0 -2 -4 -6 -8 20
18
66
60
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe / Truck Match Bucket: SAE 22,0 m³ (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS 300
250
METRIC TONS 272 830E 227
TRUCK SIZE
730E
200 HD 1500
181
630E
150
136
100
91
Fill 90% Fill 95% Fill 100%
50 0 4
5
Number of es PC4001_1.PPT/ 04.04 / 8112 / SL1_23
6
45
PC 4000 - Backhoe Attachment Production Estimation truck spotted on lower level between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
24
27
31
no.
5
5
5
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
4748
4376
3774
%
90
90
90
t/h
4273
3938
3396
Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
PC4001_1.PPT/ 04.04 / 8112 / SL2_24
( Without Commitment )
PC 4000 - Backhoe Attachment Production Estimation truck spotted on lower level between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
24
27
31
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
4606
4277
3692
%
90
90
90
t/h
4145
3849
3323
Komatsu Truck Type Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_25
PC 4000 - Backhoe Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m]
54 – – 16 48 – – 14 42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – -2 – -12 – -4 – -18 – -6 – -24 – – -8 -30 – 20
18
66
60
PC4001_1.PPT/ 04.04 / 8112 / SL2_26 35501102
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe Attachment Production Estimation truck spotted on excavator level between 90°-120° slew angle
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
%
100
95
90
sec
34
37
41
no.
5
5
5
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3505
3298
2916
%
90
90
90
t/h
3155
2968
2624
Truck capacity
density bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_27
PC 4000 - Backhoe Attachment Production Estimation truck spotted on excavator level between 90°-120° slew angle
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
%
100
95
90
sec
34
37
41
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3432
3246
2867
%
90
90
90
t/h
3089
2922
2580
Komatsu Truck Type Truck capacity
density bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_28
PC 4000 - Backhoe Attachment Material Density Applicable to Bucket Capacity and Wear Package Selection
Wear Package
Bucket Size SAE ( 1:1 )
15 m³ #
22 m³
25 m³ #
type
volume
t/m³
t/m³
t/m³
WP1
with lip shouds and welded side cutters
2,7
1,8
1,5
WP2
medium wear package and lip shrouds
2,6
1,8
1,5
WP3
heavy duty wear package and lip shrouds
2,5
1,7
# Other buckets available on request Plate lips for all buckets
PC4001_1.PPT/ 04.04 / 8112 / SL1_29
PC 4000 Mining Recommendations and Production Efficiency
Bucket Capacity Swing Cycle Time Production Efficiency
22 m³
22 m³
22 m³
22 m³
60° - 90°
30° - 60°
90° - 180°
30° - 180°
24 - 33 sec
23 - 32 sec
33 - 42 sec
23 - 35 sec
100%
approx. 3 % more
approx. 20 % less
approx. 8 % less
(Estimate Rates - Without Commitment) PC4001_1.PPT/ 04.04 / 8112 / SL2_30 SKZALLG_50A-C
PC 4000 Backhoe Attachment PC 4000 Backhoe Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL1_31
Bucket Capacity SAE:
23 m³
(30 yd³)
Density
1,65 t/m³
(2,780 lb/yd³)
Application:
Coal/Overburden Removal
Job Site Movie
PC 4000 Backhoe Attachment
PC 4000 Backhoe Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_32
Bucket Capacity SAE:
22 m³
(28.8 yd³)
Density
1,8 t/m³
(3,050 lb/yd³)
Application:
Coal/Overburden Removal
PC4001_1.PPT/ 04.04 / 8112 / SL2_01
Main Data - Hydraulic Mining Shovels PC 1400
PC 3000
PC 4000
PC 5500
PC 8000
Komatsu A6D170E CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
KW
565
940
1400
1880
3000
HP
758
1260
1875
2520
4020
900
1350
1800
2900
Diesel Drive Output at 1800 rpm
Electric Drive Output Main Pumps Delivery (total)
l/min 3x550 = 1650 3x900 = 2700 4x1035 = 4140 6x700 = 4200 8x1035 = 8280
Swing Pump(s) Delivery
l/min
550
800
1590
700 *
2070
Front Shovel Bucket Capacity SAE 2:1 heaped
cu.m
10,4
15
22
26
42
Crowd Force
kN
660
1100
1330
1870
2320
Break-out Force
kN
660
1000
1250
1865
2320
Backhoe Bucket Capacity SAE 1:1 heaped
cu.m
9,5
15
22
28
38
Tear-out Force
kN
500
800
1050
1270
1800
Break-out Force
kN
500
850
1155
1400
2000
140
250
380
500
700
KW
Operating Weight (Front Shovel) t
*) High swing rpm realised by variable displace swing motor PC4001_1.PPT/ 04.04 / 8112 / SL2_02
Main Data - Hydraulic Mining Shovels
Diesel Drive Output at 1800 rpm
HP
PC 1400
PC 3000
PC 4000
PC 5500
PC 8000
Komatsu A6D170E CAC
Komatsu SSA12V159
Komatsu SDA16V160
2 x Komatsu SSA12V159
2 x Komatsu SDA16V160
758
1260
1875
2520
4020
900
1350
1800
2900
Electric Drive Output Main Pumps Delivery (total)
gpm
3x145 = 435
3x238 = 714
Swing Pump(s) Delivery
gpm
135
211
420
185 *
547
Front Shovel Bucket Capacity SAE 2:1 heaped
cu.yd
13.6
19.5
29.0
34.0
55.0
Crowd Force
lb
148,400
247,200
299,000
420,300
521,000
Break-out Force
lb
148,400
224,800
281,000
419,200
521,000
Backhoe Bucket Capacity SAE 1:1 heaped
cu.yd
12.5
19.5
29.0
37.0
50.0
Tear-out Force
lb
112,400
179,800
236,000
285,500
404,600
Break-out Force
lb
112,400
191,100
260,000
314,700
449,500
Operating Weight (Front Shovel) lb
309,000
551,500
838,000
1,102,500
1,545,000
KW
4x273 = 1092 6x185 = 1110
8x273 = 2185
*) High swing rpm realised by variable displace swing motor PC4001_1.PPT/ 04.04 / 8112 / SL2_02A
PC 4000 - Main Data
Operating Weight
380 t
838,000 lb
(Front Shovel Attachment, 1200 mm track shoes)
Main Drive Make Output at
Output
Diesel Komatsu SDA16V160 1400 kW 1800 rpm
1875 hp
Electric 1350 kW 1500 rpm (50 Hz) 1800 rpm (60 Hz)
Hydraulic System
PC4001_1.PPT/ 04.04 / 8112 / SL2_03
Main Pumps Flow / Pump Total Flow
4 identical swash plate pumps 1035 l/min 273 gpm 4140 l/min 1092 gpm
Swing - Open Circuit Total Flow
2 of the main pumps 1590 l/min
420 gpm
Hydraulic Pressure (all circuits)
310 bar
4496 psi
PC 4000 - Main Data Swing Speed
4,0
rpm
Travel Speed
2,1
km/h
1.3
mph
Gradeability
60 %
22,0 26,5 4000
m³ m³ mm
29.0 34.7 13’1”
yd³ yd³
1330 1250
kN kN
299,000 lb 281,000 lb
22,0 19,0 3800
m³ m³ mm
29.0 24.8 12’6”
1050 1155
kN kN
236,000 lb 260,000 lb
Front Shovel Attachment Shovel Capacity
SAE/CECE 1:2 heaped 1:1 heaped
Cutting width
Digging Force Crowd Force Break-out Force
Backhoe Attachment Backhoe Capacity SAE CECE Cutting width
1:1 heaped 1:2 heaped
yd³ yd³
Digging Force Tear-out Force Break-out Force
PC4001_1.PPT/ 04.04 / 8112 / SL2_04
PC 4000 - Basic Dimensions
O
PR MA
N
P
MB
L
K
J
I D E A B CA CB
PC4001_1.PPT/ 04.04 / 8112 / SL2_05 SKZ4006_46/47
F G H
A
1200 mm
3'11"
I
2982 mm
9'9"
B
1500 mm
4'11"
J
3085 mm
10'2"
CA
6550 mm
21'6"
K
7500 mm
24'7"
CB
6850 mm
22'6"
L
8260 mm
27'1"
D
2435 mm
8'
MA
4700 mm
18'6"
E
915 mm
3'
MB
3892 mm
12'9"
F
3085 mm
10'1"
N
3175 mm
10'5"
G
6245 mm
20'6"
O
7975 mm
26'2"
H
8375 mm
27'6"
P
6095 mm
20'
PR
6500 mm
21'4"
PC 4000 - Superstructure Layout Diesel Drive 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Diesel Engine Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Engine Radiator Swing Units Main Rotating t Control Valves Fuel Tank Operator's Cab Upper Level Electric Switch Cabinet Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8
1 9
13
7
6
10 11
Walkways
Lower-Level Upper-Level
PC4001_1.PPT/ 04.04 / 8112 / SL2_06 SKZ4006_04B
PC 4000 - Superstructure Layout Electric Motor 1 2 3 4 5 6 7 8 9 10 11a 11b 12 13
Main Electric Motor Pump Drive Gearbox Hydraulic Pumps Oil Tank Oil Cooler Air Intake Swing Units Main Rotating t with Slip Rings Control Valves Electric Switchboard Cabinet Operator's Cab Upper Level Low Voltage Electric Switch Board Lower Level Central Lubrication Barrel Pinion Grease Barrel
4
5
3 7
12
2
9 8 1
9 13
7
6 10 11
Walkways
Lower-Level Upper-Level
PC4001_1.PPT/ 04.04 / 8112 / SL2_07 SKZ4006_04C
PC 4000 22 m³ (28.8 yd³) Front Shovel Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL2_08
PC 4000 - Front Shovel Attachment [ft]
[m] –
60 –
18
– 54 – –
16
48 – –
Wear Package
(29.0 yd³)
FS-WP-3
Material Density 1,8 t/m³
42 – 50 26 3“ 8‘
Bucket Capacity 22,0 m³
14
– 12 36 –
(3,050 lb/yd³)
– 10 30 –
Crowd Force
1330 kN
(299,000 lb)
Break-out Force 1250 kN
(281,000 lb)
Boom
7,15 m
(23’6”)
Stick
4,90 m
(16’1”)
– 8 24 – – 18 –
6
– 12 –
4
– 6 – 2 – 5600
0 – 0
18‘5“
– -6 – - 2 – -12 –
-4
16 54
PC4001_1.PPT/ 04.04 / 8112 / SL2_09 4006001
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Front Shovel Attachment Break-out and Crowd Force on Ground Level Over Clean-up Path
Break-out/Crowd [kN] Break-out / CrowdForce Force [kN]
1600 1400
Crowd Force
1200
Break-out Force 1000 800 600 400 200 0 13,5
13 5
12,5
12 4
11,5
11 3
10,5
10 2
9,5
Clean up path [m]
- According to DIN 24086 / SAE PC4001_1.PPT/ 04.04 / 8112 / SL2_10 SKZ400603B
9 1
8,5
08
PC 4000 - Front Shovel Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m] –
60 –18 – 54 – –
16
48 – –
14
42 – –12 36 – –10 30 – – 8 24 – – 18 –
6
205 SH T
– 12 –
4
– 6 – 2 – 0 – 0 –
R 6500 R 21.3 ft
-6 –- 2 –
12625 41.4 ft
-12 – -4 16 54 PC4001_1.PPT/ 04.04 / 8112 / SL2_11 35501003
2500 8.2 ft
14 48
12 42
10 36
8 30
6 24
4 18
12
2
0 [m]
6
0 [ft]
7250 23.8 ft
PC 4000 - Front Shovel / Truck Match 22,0 m³ Bucket (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS 300
250
METRIC TONS 272 830E 227
TRUCK SIZE
730E
200 HD 1500
181
630E
150
136
100
91
Fill 90% Fill 95% Fill 100%
50 0 4
5
Number of es PC4001_1.PPT/ 04.04 / 8112 / SL1_12
6
45
PC 4000 - Eye Level KOMATSU 930 E 320 short tons
KOMATSU 830 E 255 short tons
KOMATSU 730 E 205 short tons
KOMATSU 630 E 190 short tons
KOMATSU HD 1500 165 short tons
loading height
eye level
Truck Type
Loading Height
Eye-Level
(Empty)
PC4001_1.PPT/ 04.04 / 8112 / SL1_13 SKZH355_04
Komatsu HD 1500
4965 mm
Komatsu 630 E
5840 mm
Komatsu 730 E
5610 mm
Komatsu 830 E
6710 mm
Komatsu 930 E
7010 mm
7560 mm
PC 4000 - Front Shovel Attachment Production Estimation truck spotted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
25
28
32
no.
5
5
5
add spotting time
sec
20
17
14
production / 60 min. hour
t/h
4617
4264
3687
%
90
90
90
t/h
4156
3838
3318
Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_14
PC 4000 - Front Shovel Attachment Production Estimation truck spotted at 60° slew angle
Digging/Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
shovel capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
25
28
32
no.
4
4
4
add spotting time
sec
20
17
14
production / 60 min. hour
t/h
4491
4177
3614
%
90
90
90
t/h
4042
3760
3253
Komatsu Truck Type Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_15
PC 4000 - Front Shovel Attachment Material Density Applicable to Shovel Capacity and Wear Package Selection
Wear Package
Bucket Size SAE ( 1:2 )
13,5 m³ t/m³
22 m³ standard
25 m³ #
t/m³
t/m³
t/m³
2,5
1,9
1,5
17 m³
type
volume
WP1
no wear package, only lip shrouds
WP2
small wear package and lip shrouds
3,1
2,5
1,9
1,5
WP3
medium wear package and lip shrouds
3,1
2,4
1,8
1,4
WP4
heavy duty wear package and lip shrouds
2,9
2,3
1,7
Additional buckets on request Plate lips for all buckets
PC4001_1.PPT/ 04.04 / 8112 / SL2_16
PC 4000 - Front Shovel Attachment PC 4000 Front Shovel Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_17
Bucket Capacity SAE:
21 m³
(27.5 yd³)
Density
1,8 t/m³
(3,050 lb/yd³)
Application:
Overburden Removal
PC 4000 - Front Shovel Attachment PC 4000 Front Shovel Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_18
Bucket Capacity SAE:
17,5 m³
(23 yd³)
Density
2,2 t/m³
(3,710 lb/yd³)
Application:
Hard Rock Mining
PC 4000 SAE: 22 m³ (29.0 yd³) Backhoe Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL2_19
PC 4000 - Backhoe Attachment [ft]
[m] – 54 – – 16 48 – – 14
Bucket Capacity SAE:
22,0 m³
Wear Package
BH-WP-2
Material Density
1,8 t/m³
(3,050 lb/yd³)
Tear-out Force
1050 kN
(236,000 lb)
Break-out Force
1155 kN
(260,000 lb)
Boom
9,75 m
(31’9”)
Stick
4,50 m
(14’8”)
(29.0 yd³)
42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – - 2 – -12 – - 4 – -18 – -6 – -24 – –- 8 -30 –
18 60
PC4001_1.PPT/ 04.04 / 8112 / SL2_20 35500706
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe Attachment Break-out and Tear-out Force Break-out Force
Break-out / Tear-out Force [kN]
1400 1200 1000
Break-out Force
136°
Tear-out Force
800 600 400
-20° 0°
Tear-out Force
200 0 -20 -10
0
10
20
30
40
50
60
70
80
90 100 110 120 130 136
Bucket / Stick Angle [deg.]
80° 0°
- According to DIN 24086 / SAE PC4001_1.PPT/ 04.04 / 8112 / SL1_21 SKZ400607+08
PC 4000 - Backhoe Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
– 54 – – 48 – – 42 – – 36 – – 30 – – 24 – – 18 – – 12 – – 6 – – 0 – – -6 – – -12 – – -18 – – -24 – – -30 –
PC4001_1.PPT/ 04.04 / 8112 / SL2_22 4006002
[m] 16 14 12 10 8 6 4 2 0 -2 -4 -6 -8 20
18
66
60
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe / Truck Match Bucket: SAE 22,0 m³ (29.0 yd³) Density 1,8 t/m³ (3050 lb/yd³) SHORT TONS 300
250
METRIC TONS 272 830E 227
TRUCK SIZE
730E
200 HD 1500
181
630E
150
136
100
91
Fill 90% Fill 95% Fill 100%
50 0 4
5
Number of es PC4001_1.PPT/ 04.04 / 8112 / SL1_23
6
45
PC 4000 - Backhoe Attachment Production Estimation truck spotted on lower level between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
24
27
31
no.
5
5
5
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
4748
4376
3774
%
90
90
90
t/h
4273
3938
3396
Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
PC4001_1.PPT/ 04.04 / 8112 / SL2_24
( Without Commitment )
PC 4000 - Backhoe Attachment Production Estimation truck spotted on lower level between 30° - 45° slew angle
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
density
t/m³
1,8
1,8
1,8
%
100
95
90
sec
24
27
31
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
4606
4277
3692
%
90
90
90
t/h
4145
3849
3323
Komatsu Truck Type Truck capacity
bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_25
PC 4000 - Backhoe Attachment Loading a Komatsu Truck 730 E (205 short tons) [ft]
[m]
54 – – 16 48 – – 14 42 – – 12 36 – – 10 30 – – 8 24 – – 6 18 – – 12 – 4 – 6 – 2 – 0 – 0 – -6 – -2 – -12 – -4 – -18 – -6 – -24 – – -8 -30 – 20
18
66
60
PC4001_1.PPT/ 04.04 / 8112 / SL2_26 35501102
16 54
14 48
12 42
10 36
8 30
6 24
18
4
2
0 [m]
12
6
0 [ft]
PC 4000 - Backhoe Attachment Production Estimation truck spotted on excavator level between 90°-120° slew angle
Digging / Loading Conditions
Easy
Average
Severe
Komatsu Truck Type
730 E
730 E
730 E
sh t
205
205
205
max. truck capacity
t
186
186
186
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
%
100
95
90
sec
34
37
41
no.
5
5
5
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3505
3298
2916
%
90
90
90
t/h
3155
2968
2624
Truck capacity
density bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_27
PC 4000 - Backhoe Attachment Production Estimation truck spotted on excavator level between 90°-120° slew angle
Digging / Loading Conditions
Easy
Average
Severe
HD 1500
HD 1500
HD 1500
sh t
165
165
165
max. truck capacity
t
150
150
150
bucket capacity
m³
22
22
22
t/m³
1,8
1,8
1,8
%
100
95
90
sec
34
37
41
no.
4
4
4
add spotting time
sec
21
18
15
production / 60 min. hour
t/h
3432
3246
2867
%
90
90
90
t/h
3089
2922
2580
Komatsu Truck Type Truck capacity
density bucket fill factor cycle time
actual cycles / truck
assumed time utilisation of
production per hour with time utilisation
( Without Commitment ) PC4001_1.PPT/ 04.04 / 8112 / SL2_28
PC 4000 - Backhoe Attachment Material Density Applicable to Bucket Capacity and Wear Package Selection
Wear Package
Bucket Size SAE ( 1:1 )
15 m³ #
22 m³
25 m³ #
type
volume
t/m³
t/m³
t/m³
WP1
with lip shouds and welded side cutters
2,7
1,8
1,5
WP2
medium wear package and lip shrouds
2,6
1,8
1,5
WP3
heavy duty wear package and lip shrouds
2,5
1,7
# Other buckets available on request Plate lips for all buckets
PC4001_1.PPT/ 04.04 / 8112 / SL1_29
PC 4000 Mining Recommendations and Production Efficiency
Bucket Capacity Swing Cycle Time Production Efficiency
22 m³
22 m³
22 m³
22 m³
60° - 90°
30° - 60°
90° - 180°
30° - 180°
24 - 33 sec
23 - 32 sec
33 - 42 sec
23 - 35 sec
100%
approx. 3 % more
approx. 20 % less
approx. 8 % less
(Estimate Rates - Without Commitment) PC4001_1.PPT/ 04.04 / 8112 / SL2_30 SKZALLG_50A-C
PC 4000 Backhoe Attachment PC 4000 Backhoe Attachment
PC4001_1.PPT/ 04.04 / 8112 / SL1_31
Bucket Capacity SAE:
23 m³
(30 yd³)
Density
1,65 t/m³
(2,780 lb/yd³)
Application:
Coal/Overburden Removal
Job Site Movie
PC 4000 Backhoe Attachment
PC 4000 Backhoe Attachment
Job Site Movie
PC4001_1.PPT/ 04.04 / 8112 / SL1_32
Bucket Capacity SAE:
22 m³
(28.8 yd³)
Density
1,8 t/m³
(3,050 lb/yd³)
Application:
Coal/Overburden Removal
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