Floor Trunking Works i6z
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Cableduct Limited the complete cable management system
30 Selhurst Road, South Norwood, London SE25 5QF Fax: +44 (0)20 8689 7896
Telephone: +44 (0)20 8683 1126 www.cableduct.ltd.uk
Cableduct Limited
the complete cable management system
We at Cableduct are continuously improving our product range. Please visit our website at:
www.cableduct.ltd.uk
tel: 020 8683 1126
fax: 020 8689 7896
Victoria & Albert Museum
30, St Mary Axe
Selfridges, Birmingham (also London & Manchester)
University College London
Cableduct has provided products to prestigious
Lahore Airport, Pakistan
sites throughout London,
Capital City Academy
across Britain and around the world. Harrods
Royal Albert Hall
Somerset House
Please call us to discuss your requirements
Greenwich Maritime Museum
Telephone: 020 8683 1126 Fax: 020 8689 7896 www.cableduct.ltd.uk
Cableduct Limited ■
Quality
■
Choice
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Service
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Value
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2-3
4-9
10-12
BESPOKE SERVICE
SERVICE BOXES
FLUSH FLOOR SCREED TRUNKING
13
14-15
16-19
CAVITY FLOOR TRUNKING
UNDERFLOOR IN-SCREED TRUNKING
SURFACE TRUNKING
20-21
22-25
26
LIGHTING TRUNKING
SKIRTING & DADO TRUNKING
BENCH TRUNKING
27
28-29
30-31
PEDESTAL BOXES
SERVICE POLES
CABLE TRAYS
32 CAPACITY GUIDE
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1
Bespoke Products When is non-standard not non-standard? When it’s made by Cableduct. We can make products to your exact requirements, without the heavy cost penalties normally associated with non-standard products.
Half of what we do is Bespoke.
Stainless Steel round grommet box
■
Value
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Cableduct has honed its manufacturing capability to provide flexible manufacturing cells with fast response times to the toughest of problems. This is how we make our standard and our non-standard orders run smoothly side-by-side.
3 compartment trunking with screw fixed, hinged lid designed for use in the London Underground
Our aim is simple - the lowest prices without compromise.
■
Choice
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Much of our bespoke work is the provision of existing products and features, tailored to specific requirements. Cableduct has the benefit of over 40 years experience in this market, and can draw on this to find a solution to any problem.
Tall dado section for an installation requiring large data capacity Profiled dado section to any dimension
2
Cableduct Limited - the complete cable management system
A Unique Service
An unbeatable service - we provide what you want, when you want it, at realistic prices. Adjustable stainless steel trunking units specially designed for a lighting project in a restricted area
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Service
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Immediate response to your technical enquiries by our dedicated team of engineers, helping design solutions to your cable management problems. Here are just a few examples of the products we have manufactured for customers’ specific requirements as one-offs or large batches.
Pedestal unit designed to customer’s requirements
■
Quality
■
We never compromise. All our products are rigorously tested and only the best materials used.
Round brass grommet with carpet infill
Tamper-proof outlet box designed for use in a public area
500 Series with stainless steel flat lid
Service outlet box provided with black plates and trim to match a client’s required colour scheme
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All of our service boxes can be offered in a variety of finishes.
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3
Service Boxes - Outlet Plates ALL PLATES ARE FULLY INTERCHANGEABLE SPECIAL PLATES CAN BE MADE TO ORDER
Ref 54 Plate fitted with 1x2 Gang switched socket outlet
Ref 55 Plate fitted with 1x2 Gang unswitched socket outlet
Ref 01 Blank Plate
Ref 73 Plate fitted with 1x1 Gang unswitched socket outlet and 1x1 Gang non-standard unswitched socket outlet
Ref 74 Plate fitted with 1x1 Gang switched socket outlet and 1x1 Gang non-standard switched socket outlet
Ref 91 To accept 4 x RJ45 outlets** (also available with 2 outlets Ref 56 or with 6 outlets Ref 91S)
Ref 88* Plate fitted with 1x2 Gang and 1x1 Gang switched socket outlet. (Ref 89 1x1 Gang switched non-standard socket)
Ref 90* Plate fitted with 1x2 Gang unswitched socket and 1x1 Gang non-standard unswitched socket
Ref 58* To accept 2x1 Gang standard outlets
Outlet plates for service box 500 series and 700 series prefix with the number 5 (i.e. Ref 554 is for service box plate fitted with 1 x 2 Gang switched socket outlet). Outlet plates for service box Ref 600 series prefix with number 6. Many other plates are available from stock, including ones with non-standard sockets, please enquire. Plates can be supplied dished if a greater plug top space is required. *Plate Ref 58, 88 & 90 are not available for Ref 600 series service outlet box. **Standard cutout sizes Modsnap (36.4mm x 22.4mm) or Euromod (47.5mm x 23.5mm) Others to order.
4
Cableduct Limited - the complete cable management system
Service Boxes - Overview 700 Series Service Box • Designed for any infill of any thickness, such as marble, wood, granite, tile or carpet. • Available in brass or stainless steel with matching outlet flap. • Suitable for use with or without trim. • Range of sizes for 1, 2, 3 or 4 compartment. • Available with flat stainless steel lid. • Can be modified to any size using our bespoke service.
700 Series Service Box open, with trim, in wooden floor
closed, no trim, in granite floor
700 Series Round Service Box • Designed for any infill up to 25mm, such as marble, wood, granite, tile or carpet. • Available in brass or stainless steel with matching rounded outlet flap. • Range of sizes for 1, 2 or 3 compartment.
700 Series Service Box Round hinged open, in marble floor closed, in granite floor
600 Series Service Box • Designed for carpet infills. • Made from strong ABS fire retardant materials and steel box. • Complete with trim. • Range of depths.
600 Series Service Box open, carpet finish
500 Series Service Box • Designed for carpet, tile or vinyl infill. • Carpet trim available if required. • Made from steel and aluminium. • Range of sizes for 1, 2, 3 or 4 compartment. • Can be modified to be any size using our bespoke service. • Available with flat stainless steel lid.
closed, carpet finish
500 Series Service Box 4 compartment, open, carpet finish
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4 compartment, closed, carpet finish
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5
Service Boxes - 500 Series The robust service box easily modified to fit any size requirements. THE ADVANTAGES: • Cableduct 500 series service boxes are manufactured from 18 swg galvanised sheet steel, with an extruded aluminium inner frame and zinc die-cast corners, fitted with zinc plated levelling feet. • This flexible design feature enables it to be easily modified to any size to accept special equipment. • The height adjustable inner frame allows for levelling the box with the floor finish level. • Carpet trim available in brass or stainless steel, or other special requirements. • Solid steel recessed lid with 2.5mm galvanised steel infill. Lid recess 6.5mm. • Available with stainless steel flat lid. • All outlet plates are interchangeable. Floor Box Depth 55mm 65mm 85mm
Service Box Ref 546, lid open
Service Box Ref 546, lid closed
Ref 508 with stainless steel flat lid
Available plug top space 20.2mm 27.2mm 27.2mm
Interchangeable outlet plates
Service Box Ref 546
Service Box Ref 508
0 28
43 2
85
Steel lid
39 5 20mm and 25mm knockouts
Height adjustable aluminium inner frame
Galvanised steel outer case
6
0 24
STOCK SIZES* Reference 516 518 526 528 504 506 508 546 548
Comp. Single Single Two Two Three Three Three Four Four
Depth 85mm 65mm 85mm 65mm 55mm 85mm 65mm 85mm 65mm
Floor Cut Out 140 x 245mm 140 x 245mm 223 x 245mm 223 x 245mm 315 x 245mm 315 x 245mm 315 x 245mm 400 x 245mm 400 x 245mm
*Note that all these are standard base boxes, and are available with conduit or underfloor connections. Any other size is available to order.
Cableduct Limited - the complete cable management system
Service Boxes - 600 Series The ideal solution for modern office environments. THE ADVANTAGES: • 600 Series three compartment floor box for use with both cavity and screed trunking systems has been specially designed with a carpet trim to blend into the surrounding floor. • The tray lid is strengthened using 3.0mm galvanised steel. • A simple rectangular recessed tray accepts floor infill providing easy on-site fitting, lid recess 11mm (can be reduced by packing). • Lid can be hinged at either end, and is also easily removable to provide full access when wiring. • All plastic compartments are manufactured from strong ABS fire retardant materials. • All outlet plates are interchangeable. • Available in standard depths of either 95mm (Ref 600/95), 75mm (Ref 600/75) or 65mm (Ref 600/65) or other depths to order. Floor Box Depth 65mm 75mm 95mm
Available plug top space 26mm 26mm 36mm
Service box ref 600/95 lid closed
Outlet Flaps Lid
Trim Rail Guide Trim Rail
Service Box Frame
Interchangeable Outlet Plates
Service Box Outer Case available depths 65, 75 and 95mm ex stock (other depths to order)
262
Service box ref 600/95 lid open
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Floor Tile Cut-out
7
Service Boxes - 700 Series
700 Series Round
Outlet Flap Lid
Frame (no trim)
Interchangeable Outlet Plates
Height Adjustable Service Box Frame
Service Box Outer Case
A round floor service outlet box that can accept an infill of ANY thickness, be it stone, marble, timber, ceramic or carpet infill.
700 Series round floor box installed in a ceramic floor tile finish
ADVANTAGES: • Round service box, 190mm diameter with rounded cable outlet grommet and square base box to enable easy connection to services. • Available in stainless steel or brass, with co-ordinated solid cast outlet flap. • Lid recess made to suit floor thickness up to 25mm thick. Please specify recess required when ordering. • Available as either 1, 2 or 3 compartments (see page 9 for sizes). Referenced 7R0**, eg 7R026 for 2 compartment, 65mm deep. • Available as either 65mm or 85mm deep as stock. Other sizes available to order. • Base box with conduit or trunking connections. • A height adjustable inner frame to ensure perfect levelling when installed. • To suit any combination of standard service box plates.
Rounded solid cast outlet flap, open
700 Series round floor box in granite floor
8
Cableduct Limited - the complete cable management system
Service Boxes - 700 Series A floor service outlet box that uniquely can accept an infill of ANY thickness, be it stone, marble, timber, ceramic or carpet infill. THE ADVANTAGES: • Used in offices, department stores, shops and areas with prestigious floor finishes. • Available with either brass or stainless steel lid and protective trap, with matching solid cast outlet flap. Specify brass or stainless steel on ordering. • Lid recess made to suit floor thicknesses up to 30mm thick. Please specify recess required when ordering. • Can be supplied with a trim. Standard assumed without trim unless a trim is specified. • A range of sizes for 1, 2, 3 or 4 compartments. • Available depths 65mm or 85mm as standard. Other sizes to order. • Base box with conduit or trunking connections (20 and 25mm knockouts supplied as standard). • Height adjustable inner frame to ensure perfect levelling with the floor finish level. • To suit any combination of Cableduct’s standard interchangeable service box plates. • Plug top space 28.5mm as standard. Others available to order to any depth.
Reference 736 stainless steel floor box installed in granite floor area
Floor tile
Floor tile
Reinforcement BASE BOX DEPTH
Solid cast outlet flap, closed
Height adjustable inner frame
28.5mm plug top space
Solid cast outlet flap, open
LID RECESS
Stainless steel or Brass lid and trap
Outlet plate Supplied with 20 and 25mm knockouts as standard
Reference 736 brass with trim
Ref Ref Ref Ref Ref Ref Ref Ref
716 726 736 746 718 728 738 748
Comp. Single Two Three Four Single Two Three Four
Depth* 65mm 65mm 65mm 65mm 85mm 85mm 85mm 85mm
Floor cut-out* 265 x 155mm 245 x 265mm 330 x 265mm 420 x 265mm 265 x 155mm 245 x 265mm 330 x 265mm 420 x 265mm
*Note that all these are standard base boxes, and are available with conduit or underfloor connections. Other sizes are available to special order.
Ref 718 Floor Box with flat stainless steel lid
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9
Flush Floor Screed Trunking SPECIFICATION: • Cableduct Flush Floor Trunking is manufactured in 1.5mm (16 swg) for the body and in 2.5mm (12 swg) for the lid, both from hot dipped pre-galvanised steel sheet.
6
153
44
• Trunking bodies are supplied in 2 metre lengths; lids and removable channel dividers in 500mm lengths (where applicable). FF 2
25
• It is advisable that all lid sections should be in place prior to screeding. This prevents the pressure of the screed distorting the trunking sides.
FF 4/25
TO ORDER Delivery of FF4, FF12, FF13 and FF16 are usually ex-stock. FF2 and FF4 supplied with fixed channel dividers. All other ranges have removable channel dividers to allow service boxes to be placed at any point along the trunking run.
FF 4/40 with Gasket and channel gasket (Ref 164 and 165)
40
All trunking lengths come complete with the necessary lid fixings and body connectors.
Note: all sections are available with gaskets as illustrated on ref FF4 / 40. Gasket not supplied unless ordered separately.
330
We can adapt both trunking and service boxes to suit your existing installed trunking.
55
FF 12
110
110
110
330
FF 13
65
• Any configuration is available to order. • Any profile can be made with recessed tray lid. Recess to be specified at time of order. • Any profile available with non-standard or unequal compartments. • Any profile can be made in any size.
110
110
110
330
Body connector (Ref 150) one pair supplied free of charge with each length of trunking
6
10
65
FF 14
110
110
110
110
110
440
Ref 136 Lid fixing clamp plate 1 pair supplied per lid
65
FF 15
110
110
300
65
FF 16
110
10
Cableduct Limited - the complete cable management system
80
110
Flush Floor Screed Trunking THE ADVANTAGES: • The flexibility of fitting new outlet points, and moving existing ones, without having to disturb the screed. • Designed for use with a screeded floor, with the lid flush with the finished floor level. • Upper surface is in the form of a removable cover: either flat, or recessed to take a floor covering or infill. • Trunking available in a variety of standard depths from 25mm to 65mm to suit screed thickness. • Floor service outlet boxes may be fitted at any point along the trunking run at any time after screeding, when using trunking at least 55mm deep. • A 2, 3 or 4 compartment system designed to accommodate all power, telephone, data and other ancillary system service cables. • Can be interconnected with Cableduct skirting trunking using vertical riser bends.
FF 16 Flush floor trunking fitted with ref. FF16/600 service box
New lids and service boxes can be made to suit any existing trunking, provided it is at least 55mm deep. Please call for further details.
Screed
Concrete Slab
Flat ribbon of screed to be laid prior to installation of trunking
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Flush Floor Screed Trunking Service Box Fitting Sequence 1. 2. 3. 4. 5. 6.
Ref 600 Service Box shown in exploded view
Remove Lid Remove standard segregation channel (500mm) Fit service box segregation channel into trunking Fit Lid with cut out onto trunking Fit socket plates onto Lid Fit service box frame into Lid
Floor boxes are mounted within a 500mm long steel lid section which simply replaces a standard lid and therefore can be placed anywhere in the trunking system
Service Box Segregation Channel Steel flush floor trunking (Ref 130) complete with fitted service boxes and 500mm lids (Ref 110) FF 16 illustrated
Levelling Bracket
Accessories available Ref 130 2m length body Ref 131 Angle bend Ref 132 Tee Ref 133 Cross Ref 134 Vertical bend Ref 136 Lid fixing clamp Ref 138 End cap Ref 151 Levelling Brackets
Tray lid to accept carpet or tile can be fitted on junctions. Stainless steel available to order.
Ref 133 Cross complete with flyover (500mm long) Ref 131 Angle bend (500mm long)
12
Cableduct Limited - the complete cable management system
Cavity Floor Trunking The convenient solution for raised floors THE ADVANTAGES: • Installed within the raised floor to service a distribution of 3 or 4 compartment flush fitting floor service outlet boxes. • Supplied with 3 x 20mm conduit knock-outs at one metre centres along trunking sides and dividers for flexible conduit connections between the trunking and service outlet boxes.
• Flyovers or tap-off boxes could also be used with the trunking for distribution and segregation of cables between different services. • Additional service outlet boxes can be easily installed or existing boxes moved at any time without disrupting the system. • A rectangular hole is cut out in a floor into which the service box is inserted to rest on the return flange, which is then secured with countersunk screws to the .
• Knockouts are provided in the service box outer case against each compartment to connect a flexible conduit to the service trunking. • Wide range of accessories available as illustrated in our Surface Trunking Type C on pages 16-19.
500 Service Box
C24 Top Gusset Tee (C32 Square Tee)
CF140
Ref 600 Service Box Connected to CF3/20 using flyover channels Ref CF140
CF500 Conduit Tap Off Box
Ref C127 Top Gusset Cross shown with lid removed (Ref CF133 Square Cross)
Accessories available: Top gusset bend Ref C21 Top Square bend Ref C34 End Cap Ref C38 (for all other accessories see surface trunking pages 16-19)
50
150
Ref CF1/20
225
50
Ref CF3/20 (3 comp) also available CF4/20 (4 comp)
50
225
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Ref CF2/20
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13
Underfloor In-Screed Trunking
25
225
150 25
Ref U3/90
Ref U/53 Body Clamping Bracket
Ref U2/90
Ref U/41 Copper Earth Strap
Ref U/58 t Cover Sleeve Ref U/52 Body Clamping Plate
Ref U/92 Vertical Bend
Floor Junction Box complete with Flyover set U/100 (not shown). 4 way cross Ref U/94 illustrated, carpet recess.
Ref U/56 Body Connection Fish Plate
Accessories Junction Box Cross Junction Box Tee Junction Box Angle Junction Box Through Junction Box Conduit Junction Box Terminal End cap Copper Earth Body connector Door threshold (base entry) Door threshold (back entry)
14
Ref No U/94 U/95 U/96 U/97 U/98 U/99 U/38 U/41 U/56, U/58 U/106 U/107
Ref U/93 Horizontal Bend
Cableduct Limited - the complete cable management system
Underfloor In-Screed Trunking The versatile and unobtrusive way to provide services to island sites. THE ADVANTAGES: • Provides electrical, telephone data and other services to island sites in offices, hotels, shops and showrooms. • The trunking is designed to be buried in the floor screed with services brought out through service outlet boxes flush with the floor surface or floor mounted pedestal boxes. • Can be interconnected with Cableduct Skirting Trunking. • Service outlet boxes are provided with adjustment screws to reduce on-site installation time by counteracting the level variations inherent in large screeded floor areas. SPECIFICATION Cableduct Underfloor Trunking is manufactured in 1.2mm galvanised sheet steel to BS 4678 Part 2 1973 and supplied in 2 metre lengths. Trunking with two and three screened compartments allows medium and low voltage circuits to be separated in accordance with IEE Regulations.
Stainless Steel Service box Ref 726/ST-ST with under floor connections, lid recess made to order. Shown with trimless stainless steel frame.
Standard Junction boxes are supplied with a height adjustable 6mm deep recessed trap and frame to accept a carpet infill which may be reversed to provide a plain surface flush with the screed. Junction boxes can be provided in a brass or stainless steel finish, with solid corner blocks to any lid recess, designed to co-ordinate with our 700 series service box, see page 9. Cableduct Underfloor Trunking, requires a minimum screed depth of only 50mm. Minimum depth for service boxes is 55mm, please see 500 series Ref 504.
Floor junction box with stainless steel lid and corner blocks to suit 20mm granite tile infill. Any recess available to order. Shown with stainless steel frame with trim.
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Surface Trunking The robust and easy-to-install enclosure for electrical and other services. THE ADVANTAGES: • A range of standard sizes from 50 x 50mm to 150 x 150mm, are available for ex-stock delivery. • Other sizes are available to order. • Available in either 2 metre or 3 metre lengths complete with one connecting sleeve. • Rapid and easy installation, as the quick release lid runs the full length of the trunking. • Wide range of accessories and fittings eliminates on-site fabrication and minimises installation time. • Optional features include Weatherproof trunking - Type E Part Depth Partitions {Suffix Y/ number of compartments} and Full Depth Partitions {Suffix X/ number of compartments}. • Supplied standard in a galvanised finish or white. Other finishes are available to order.
SPECIFICATION Cableduct Surface Trunking is manufactured to BS4678 Part 1 Class 3 from galvanised steel. Both the body and the lids are press brake formed to close tolerance for easy assembly and to eliminate distortion when cut on-site. Note: Dimensions x by y as indicated on component C20 should be specified when ordering.
Ref C35 250mm Long Sleeve
Ref C20L trunking lid with metal turnbuckle fixing
Ref C20 Trunking Body
y Ref C42 Termination Flanged End
x Ref C37 Flanges
Ref C390 Standard Connecting Sleeve (1 pair supplied free of charge with each length of trunking)
Ref C38 End Cap
Ref C20
16
Type E (weatherproof)
Cableduct Limited - the complete cable management system
REF C20/Y/2 (multi-compartment)
Surface Trunking
Ref C54 Brass Turnbuckle
Ref C56 Turnbuckle Rod Ref C36 Fitting Coupling
Ref C62 Spring Type Cable Retainer Ref C39 Full Connecting Sleeve
Ref C38 End Cap Ref C37 Flanges
Ref C41 Copper Earth Link Zinc Plated
Ref C40 Cable Retainer
Ref C49 Sleeve with Bushed Fixings Ref C35 250mm Long Connecting Sleeve for 3 metre Uned Spans
Ref C42 Terminating Flange End
Ref C21 Top Lid Gusset Bend
Ref C63 Cable Separator with Plastic Covered Steel Pins
Ref C24 Top Lid Gusset Tee Ref C44 45º Top Lid Bend
Ref C27 Gusset Cross
Ref C51 Cable Grips with Plastic Covered Pins Ref C52 Tapered Reducer REF C28 Flange Tee
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Surface Trunking Ref C63 Cable Separator with Plastic Covered Steel Pins
Ref C45 45˚ Internal Bend
Ref C22 Internal Gusset Open Corner Bend Ref C25 Front and Rear Entry Tee
Ref C23 External Gusset Open Corner Bend
Ref C60 Gusset Internal Bend
Ref C41 Copper Earth Link
Ref C61 Gusset External Bend
Ref C46 External Bend 45˚
Ref C32 Top Right Angle Right Hand
Ref C33 Top Tee
Ref C48 Internal Angle
Ref C34 Top Right Angle Left Hand Ref C68 Left Hand Change or Plane Angle Ref C62 Spring Type Cable Retainer
Ref C36 Fitting Coupling
Ref C51 Cable Grip with Steel Plastic Covered Pins
Ref C47 External Angle
Ref C67 Internal Angle
Ref C65 Front Entry Tee
Ref C57 Fire Barrier Unit
Ref C31 Back Entry Tee
18
Cableduct Limited - the complete cable management system
Ref C67 Internal Angle
Surface Trunking Ref C28 Flange Tee
Ref C21 Top Gusset Bend
Ref C22 Internal and External Gusset Open Corner Bend
Ref C24 Top Gusset Tee
Ref C27 Gusset cross Ref C44 45˚ Top Bend
Ref C25 Front and Rear Gusset Tee
Ref C46 45˚ External Bend Ref C61 External Gusset Open Corner Bend
Ref c45 45˚ Internal Bend
Ref C31 Back Entry Tee
Ref C32 Top Right Angle Right Hand
Ref C43 Pier Set
Ref C60 Gusset Square Back Internal Bend
Ref C34 Top Right Angle Left Hand
Ref C33 Top Square Tee
Ref C47 External Angle
Ref C52 Tapered Reducer
Ref C48 Internal Angle
Ref C67 Internal Angle
Ref C57 Fire barrier Unit
Ref C65 Front Entry Tee
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Ref C68 Change of Plane Angle Left Hand Illustrated Right Hand Ref C69
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Ref C70 Lapped Tee for use with Partition Trunking
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19
Lighting Trunking SPECIFICATION Cableduct Lighting Trunking complies with BS467B Part 1 Galvanised. The trunking body is manufactured from hot dipped, galvanised sheet steel and is supplied in either self-colour galvanised or white finish.
Ref 61 External Gusset Bend
Ref 38 End Cap
Other finishes can be supplied to special order. Plastic snap-in lids are extruded from rigid white PVC. Body sections are supplied in 3 metre lengths, steel snap-in lids in 2 metre lengths and white plastic lids in 4 metre lengths. Body section and steel snap-in lids are press brake formed to close tolerance for ease of assembly and elimination of distortion when cut on-site.
Ref 60 Internal Gusset Bend
Ref 42 Termination Flange
Ref 37 Flange pair
Ref 24 Gusset Tee
Note: body and lid must be ordered individually.
Ref 21 Gusset Bend
Ref 59 Trunking Suspension Saddle for 20mm Conduit
Ref 66 Girder Clamp
Ref 64 Trunking Suspension Saddle for M10 Studding
Ref C40
Ref 62 Ref 41 Zinc Plated Copper Earth Link
Ref 76 Bushed Fitting and Conduit Suspension Unit
Ref 62 Spring Type Cable Retainer
All bends shown on page 19 (Surface Trunking) are available for Lighting Trunking. 20
Cableduct Limited - the complete cable management system
100
Ref B20 Body
Ref L20 Body
Ref B22 Plastic Lid
Ref L22 Plastic Lid
Ref B23 Steel Lid
Ref L23 Steel Lid
50 100
Ref G20 Body
12
Note: to ensure electrical continuity an earth link (Ref 4I) should be used at each t. If extra is required in long spans (Ref 75) pressure sleeve should be used.
Ref B20 white with plastic clip on lid
50
12
Ref F20 Body
50
THE ADVANTAGES: • Available in white or galvanised finish. • Exceptionally easy installation with a snap-in lid, running the entire length of the trunking. • The snap-in cover can be inserted and removed without disturbing the trunking body. The suspension saddles are designed to be used with 10mm studding (Ref 64) or 20mm conduit (Ref 59). • Cableduct Lighting Trunking can be fixed either direct to girders, ceiling or suspended from joists. • The Trunking body is supplied complete with one connecting sleeve.
50
50
The economicaI and easy-to-install electrical distribution and suspended lighting system.
50
Lighting Trunking
Ref F22 Plastic Lid Ref G22 Plastic Lid
Ref B20 with galvanised clip on lid
Ref 48 Internal Angle
Ref 32 Angle Ref 33 Tee
Ref 47 External Angle
Ref G20
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21
Skirting & Dado Trunking The convenient and attractive way to provide power, telephone, video, data and other services at work height. K1 - shown powder coated
J3/51B Lid (full depth return)
200
150
J3/50 with J3/51 Lid
J3/50 with J3/51 Lid
100
110
50
DD3 - shown in pre-coated high gloss white
J3/51B Lid (full depth return)
50
40 40
40
100
50
THE ADVANTAGES: • Service outlets can be positioned at any point along the trunking run and can be easily moved after initial installation to accommodate changes in layout at any time. • Steel compartment dividers allow data, telephone and power services to be totally screened by metal dividers. This prevents interference and provides complete safety requirements. • Full data segregation provided using screening saddles behind outlet points. • Trunking dividers provided with 20mm knock outs at 200mm centres to position outlets at any location. • The use of t cover strips drastically reduces on-site metal cutting requirements with any raw edge being covered by the cover strip. • Both trunking body and steel lid supplied self-colour for painting on site, or in a wide range of finishes including white high gloss coated steel, stove enamelled and powder coated. • Supplied in 2 metre lengths complete with connecting sleeves, and lid fixings. • Available in two basic sections: rectangular and bevelled. • Cableduct Skirting and Underfloor, Flushfloor and Raised Floor Trunking can be inter-connected to provide a versatile and attractive cable distribution system. • Odd angle bends and pier sets are available.
50
100
300
J5/50 with J5/51 Lid
40
22
Cableduct Limited - the complete cable management system
J Range: 40mm deep 150-300mm high 2,3 or 4 compartment Square profile
Skirting & Dado Trunking SPECIFICATION: Cableduct Skirting Trunking body is manufactured from 1.2mm hot dipped galvanised sheet steel. All skirting trunking dividers are provided with 20mm knockouts at 200mm centres.
K2 - shown in stainless steel
TO ORDER • Sections shown here are normally available for delivery ex-stock. • Any other size or profile can be made to order, delivery is usually 2-3 weeks depending on quantity and finish required. • Odd angle bends and pier sets available to order. FINISHES Skirting lids with their respective accessories can be supplied in: Pre-coated high gloss white (W) Galvanised steel sheet (Galv) Powder Coated (P) Stove enamelled (SE) Stainless Steel (SS) Anodised aluminium (An) Zintec self colour (Zn)
40
J2 - shown powder coated, full depth return lid
110
150
K1/50 with K1/51 Lid
K1/51 B
All profiles available as either Skirting (no return fold on underside of trunking) or Dado (full depth return fold on underside).
K Range: 40mm deep, bevelled profile 150-200mm high 2 or 3 compartment
40 Ref DD4
50
50 37.5
K2/51B Ref DD2
100
75
20
50
37.5
50
100
DD Range: 50mm deep 100-200mm high 2 or 3 compartment
80
150
200
50
100
K2/50 with K2/51 Lid
200
50
50
Ref DD3
40
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Skirting & Dado Trunking
Ref 52 1 Gang Outlet Lid
Ref 57 Lid Fixing Strap
Ref 54 2 Gang Outlet Lid
Ref 64 mounting Power Outlet Lid
Ref 51 2m Length Lid Ref DD3-50 with lid Ref 51B complete with lid fixing
Ref 58 t Cover Strip Ref 56 Body Connector
Ref 72 Illustration of data/telephone screening saddle Ref 60 Internal Bend
Accessories available 2 metre length body 2 metre length lid 1 gang outlet plate 2 gang outlet plate Additional body fixing Additional lid fixing End cap Internal bend External bend Front entry tee left hand Front entry tee right hand Face tee up/down Screening saddle Rear entry tee Face lid angle (see illust.)
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
50 51 52 54 56 57&58 59 60 61 65 66 70/71 72 75/76 78-81
Ref 61 External Bend
Ref 60 Internal Bend
Ref 61 External Bend
24
Cableduct Limited - the complete cable management system
Skirting & Dado Trunking
• A range of purpose made odd angle bends and pier sets are available to suit all Cableduct’s skirting, dado and bench trunking. • Cableduct engineers will measure for customers on site. • However, the design of Cableduct trunking is such that pier sets can be easily fabricated on-site using a combination of inside and outside bends. • The use of cover strips means that lids can be cut on-site around piers without detracting from the appearance.
Ref 66 Front Entry Tee Right Hand Illustrated (Left Hand Ref 65)
Ref 75 Rear Entry Tee Left Hand Illustrated (Right Hand Ref 76)
Ref 62 Base Entry
Ref 77 Conduit Base Entry Ref FF 134 Vertical Bend for use with Flush Floor trunking
Ref 80 Ref 78
Ref 81 Ref 63 Back Entry
Ref 79
Illustration of face lid bends for door frame set, with lids removed.
Cable Entry
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Bench Trunking The practical and stylish solution to providing services on benches and desks. THE ADVANTAGES: • Ideal for data processing installations, laboratories, work shops, design studios and any location requiring a simple-to-install system of providing services close at hand. • No cable kinks or sharp bends thanks to the angled face of the trunking, fixed to the top surface of the workstation or bench. • Outlets for mains electrical supply, telephone, data and other services can be fitted and existing ones relocated easily without disrupting the system. • Available with one or two compartments to allow the segregation of medium and low voltage cables. • Supplied self-colour for painting on site, or in a wide range of finishes including stove enamelled and powder coated.
V1/160 Bench Trunking body and V1/161 lid (lid finished white)
SPECIFICATION Cableduct Bench Trunking body is manufactured from 1.2mm galvanised and the lid from 1.2mm Zintec sheet steel. The lid may also be adapted to suit manufacture in stainless steel or other specific requirements.
V1/162 Internal Bend (lid finished white)
100
25
Ref V1/174 2 Gang Mounted Switch Socket Lid Complete with Sockets
Ref V1 Trunking Body and Lid (1 or 2 compartment)
Ref V1/152 1Gang Lid
Ref V1/154 2 Gang Lid
100
Accessories Available Additional body connection Internal bend External bend Front entry tee Back entry tee Face lid angle top LH Face lid angle bottom LH Face lid angle top RH Face lid angle bottom RH 26
Internal Bend
Ref Ref Ref Ref Ref Ref Ref Ref Ref
156 162 163 175 176 178 179 180 181
Ref 157 Lid Fixing Strap
External Bend
Ref 158 t Cover Strap
Cableduct Limited - the complete cable management system
Ref V1/159 End cap
Pedestal Boxes The unobtrusive, low-profile, easy-to-use system. THE ADVANTAGES • Provides an easy sweep for the flexible cable from a 13 amp plug. • Fits under or on most desks and other furniture - leaves gangways clear and avoids the risk of an accident. • Finished black nylon coated or white powder coated as standard. Other finishes, including powder coated, stove enamelled, and other colours are also available to special order. • Also available in brushed stainless steel. • Special combinations can be made to order. SPECIFICATION Cableduct Low Profile Pedestal Boxes are manufactured from 1.2mm steel and are fitted with an earth bush. Pedestal Boxes designed for use with both medium and low voltage service outlets in one single box have a steel screen between the two sides for segregation and to meet IEE Regulations.
Ref 452 Single Sided One Gang
Ref 442 Double Sided One Gang
Ref 454 Single Sided Two Gang
Sketch of Four Sided Two Gang (Other combinations available)
Ref 459 Double Sided Two Gang
Ref 458 Single Sided Dual Ref 443 Double Sided Dual
Width
Height
Ref 456 Single Sided Triple
Dimensions Width: One gang 95mm Two gang or dual 190mm Depth: Single sided 95mm Double sided 190mm Overall height: 60mm
Depth
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Service Poles SPECIFICATION The Cableduct Service Pole is supplied up to 3.6 metre in length, and manufactured from extruded aluminium. The standard section size is 130 x 110mm x 3 compartments. Outlet plates for power, data, telephone and other services can be mounted in any position along the pole length.
Ref 3555 Fitted with 2 x 1 Gang Unswitched Socket Outlets
Ref 3558 To Accept 2 x 1 Gang Outlets
Ref 3591 To Accept 4 x RJ45 Outlets
Note, Ref 3554 with 1 x 2 Gang S.S.O
Many other plate combinations available, including non-standard sockets. 28
Cableduct Limited - the complete cable management system
1800mm
Fixed Lid Hinged Lid Fixed Lid
Ref 3582 Fitted with 2 x 1 Gang Switched Socket Outlets
600mm
600mm
Fixed Lid
The hinged door hides unsightly plugs and trailing cables
3600mm (maximum)
108mm
Hinged Lid 100mm
600mm
127mm
Hinged Lid
Example shows 3.6m Service Pole. Any length up to this height can be made. Hinged and fixed sections can be any length.
600mm
DESK POST Ref 316
700mm
Ref 3160 POWERSTAC SERVICE POLE
190mm
ADVANTAGES: • Fitted between floor and ceiling and may be wired from top or bottom. • Pole heights are adjustable to varying room heights, with firm fixings to floor and ceiling systems. • Designed to keep open the option to change or add services at any time, with the minimum of upheaval. • The Cableduct Desk Post offers the same facilities. It finishes below desk top height and is fed from the floor.
Service Poles POWERSTAC SERVICE POLE AND POST provide the versatile system that enhances the office environment with an attractive and convenient way to provide services to island sites.
THE ADVANTAGES: • Specially designed for supplying multiple services at desk or work top height to island sites unobtrusively in open plan offices, showrooms, laboratories and workshops without trailing wires. • The hinged door hides unsightly plugs and trailing cables. • Allows medium, low voltage and data service to be segregated and screened for maximum safety and to meet British Standard requirements. • Easy to fit and to move to another ducting point when the office needs to be re-arranged. • Tough, attractive, easy-to-clean surface available either powder coated in any colour or in an anodised finish.
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Cable Trays LIGHT DUTY RETURN FLANGE CABLE TRAY • Retains the lightness and ease of fixing of the standard type, but has a higher loading capacity. • Ideal for heavier installations because of its rigid construction. • Connections easily made by the specially designed couplers which are attached to return flanges with fixing nuts, screws and washers.
The hard-wearing, continuous chassis for speedy installation of wires, cables and pipework. THE ADVANTAGES: • Straight runs, both horizontal and vertical, junctions, changes of level and width, can be of angles, tees, crossover’s, risers, gusset bends and reducers as illustrated. STANDARD IRALTY PATTERN CABLE TRAY • A practical solution to the problem of carrying light electrical cabling or telephone wiring over distances without snagging or obstruction. • Connections can be made, where required, by the addition of splice plates fixed to the underside of the tray.
Please specify whether galvanised before manufacture (to BS2989) or galvanised after manufacture (to BS729) is required.
Ref F Reducer
HEAVY DUTY RETURN FLANGE
STANDARD IRALTY
TRAY DIMENSIONS MILLIMETRES
Ref B Gusset Bend
TRAY DIMENSIONS MILLIMETRE(S)
Ref
A
B
Gauge
Ref
A
B
C
D
Gauge
L3
75
12.5
1.0
H6
150
50
14
6
0.9
L4
100
12.5
1.0
H9
225
50
14
6
1.2
L6
150
12.5
1.0
H12
300
50
14
6
1.2
L9
225
12.5
1.2
H18
450
50
14
6
1.4
L12
300
19
1.5
H24
600
50
14
6
1.4 Ref J Gusset Tee
LIGHT DUTY RETURN FLANGE
Ref
A
B
C
D
Gauge
M4
100
25.4
7.94
6
0.7
M6
150
25.4
7.94
6
1.0
M9
225
25.4
7.94
6
1.0
M12
300
25.4
7.94
6
1.0 Ref K Gusset Cross
30
Cableduct Limited - the complete cable management system
Cable Trays HEAVY DUTY RETURN FLANGE CABLE TRAY • Has fewer perforations, a deeper return flange and is manufactured from heavier gauge steel. • Ideal for heavier loadings but simple to install and connect.
All slots are finished a short margin from the ends to avoid sharp edges. Connecting plates are specifically designed to enable uniformally distributed loads to be applied throughout the run of cabling without overloading the connections.
SPECIFICATION Cableduct Cable Trays are manufactured in one piece from a perforated mild steel sheet and hotdipped, galvanised to BS 729:1971 after manufacture or from pregalvanised sheet steel to BS2989.
3 metre Length Cable Tray
Ref M Connection
Ref E Inside Riser Bend Ref D Outside Riser Bend
Ref P Reducer Tee
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Capacity Guide Cable Trunking Capacity Guide and Graph
All galvanised steel used to manufacture our Trunking is Hot Dip zinc coated Type G 275 coating min 275 GM/SQ meters both sides grade Z2 to BS 2989 = 1982
150 x 150 TRUNKING DIMENSIONS (mm)
TABLE A Cable Factors for Trunking Type of Conductor
Conductor Cross-section area mm 2
Solid
1.5 2.5
7.1 10.1
Stranded
1.5 2.5 4 6 10 16 25 35 50
8.1 11.4 15.2 22.9 36.3 50.3 75.4 95.0 133.0
150 x 100
100 x 100
75 x 75 100 x 50
Factor
TABLE B
75 x 50
Factors for Trunking
50 x 50
Trunking Dimensions mm 1,000
2,000 3,000 4,000 5,000
Factor
50 x 50 75 x 50 75 x 75 100 x 50 100 x 100 150 x 100 150 x 150
6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 15,000
FACTOR The above data is based on the 15th edition of I.E.E wiring regulations for electrical installation (1981) which allows for a space factor of 45%. Trunking size is determined by multiplying the number of each single core pvc insulated cable size by the appropriate factor shown in Table A. This amount is compared with the factor shown in Table B. This factor should either equal or exceed the final factor used.
1037 1555 2371 2091 4252 6394 9697
TABLE C Capacities for 450/750V PVC Covered Cable ( Nominal Conductor Size mm 2 ) 1.5 FCT22 FCT32 FCT33 FCT42 FCT44 FCT64 FCT66
128 191 292 258 524 789 1197
1.5 * 146 219 333 294 598 900 1365
2.5 90 136 207 183 372 560 850
2.5 * 101 152 232 205 416 626 950
4
6
10
16
25
35
50
68 102 155 137 279 420 637
45 67 103 91 185 279 423
28 42 65 57 117 176 267
20 30 47 41 84 127 192
13 20 31 27 56 84 128
10 16 24 22 44 67 102
7 11 17 15 32 48 73
* Denotes Solid Conductor
MATERIAL SPECIFICATIONS Cable Trunking, body, lids, couplers and all accessories are manufactured from hot dipped galvanised steel to BS 2989. Size mm 50 x 50 75 x 50 75 x 75 100 x 50 100 x 100 150 x 100 150 x 150
32
LIGHTING TRUNKING SUSPENSION SPACING
Thickness mm Body Lid 1.0 1.2 1.2 1.2 1.2 1.2 1.5
1.0 1.2 1.2 1.2 1.2 1.2 1.2
Type
B F L F
Size
50 x 50 50 x 50 100 x 50 100 x 50
Gauge
1.2 1.2 1.2 1.2
Centre Maximum Loading Spacing 13.5kg 13.5kg 13.5kg 13.5kg
Cableduct Limited - the complete cable management system
2.25 2.5M 3M 3.25
Deflection
9mm 9mm 9mm 9mm
30 Selhurst Road, South Norwood, London SE25 5QF Fax: +44 (0)20 8689 7896
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Cableduct Limited
the complete cable management system
We at Cableduct are continuously improving our product range. Please visit our website at:
www.cableduct.ltd.uk
tel: 020 8683 1126
fax: 020 8689 7896
Victoria & Albert Museum
30, St Mary Axe
Selfridges, Birmingham (also London & Manchester)
University College London
Cableduct has provided products to prestigious
Lahore Airport, Pakistan
sites throughout London,
Capital City Academy
across Britain and around the world. Harrods
Royal Albert Hall
Somerset House
Please call us to discuss your requirements
Greenwich Maritime Museum
Telephone: 020 8683 1126 Fax: 020 8689 7896 www.cableduct.ltd.uk
Cableduct Limited ■
Quality
■
Choice
■
Service
■
Value
■
2-3
4-9
10-12
BESPOKE SERVICE
SERVICE BOXES
FLUSH FLOOR SCREED TRUNKING
13
14-15
16-19
CAVITY FLOOR TRUNKING
UNDERFLOOR IN-SCREED TRUNKING
SURFACE TRUNKING
20-21
22-25
26
LIGHTING TRUNKING
SKIRTING & DADO TRUNKING
BENCH TRUNKING
27
28-29
30-31
PEDESTAL BOXES
SERVICE POLES
CABLE TRAYS
32 CAPACITY GUIDE
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Bespoke Products When is non-standard not non-standard? When it’s made by Cableduct. We can make products to your exact requirements, without the heavy cost penalties normally associated with non-standard products.
Half of what we do is Bespoke.
Stainless Steel round grommet box
■
Value
■
Cableduct has honed its manufacturing capability to provide flexible manufacturing cells with fast response times to the toughest of problems. This is how we make our standard and our non-standard orders run smoothly side-by-side.
3 compartment trunking with screw fixed, hinged lid designed for use in the London Underground
Our aim is simple - the lowest prices without compromise.
■
Choice
■
Much of our bespoke work is the provision of existing products and features, tailored to specific requirements. Cableduct has the benefit of over 40 years experience in this market, and can draw on this to find a solution to any problem.
Tall dado section for an installation requiring large data capacity Profiled dado section to any dimension
2
Cableduct Limited - the complete cable management system
A Unique Service
An unbeatable service - we provide what you want, when you want it, at realistic prices. Adjustable stainless steel trunking units specially designed for a lighting project in a restricted area
■
Service
■
Immediate response to your technical enquiries by our dedicated team of engineers, helping design solutions to your cable management problems. Here are just a few examples of the products we have manufactured for customers’ specific requirements as one-offs or large batches.
Pedestal unit designed to customer’s requirements
■
Quality
■
We never compromise. All our products are rigorously tested and only the best materials used.
Round brass grommet with carpet infill
Tamper-proof outlet box designed for use in a public area
500 Series with stainless steel flat lid
Service outlet box provided with black plates and trim to match a client’s required colour scheme
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All of our service boxes can be offered in a variety of finishes.
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Service Boxes - Outlet Plates ALL PLATES ARE FULLY INTERCHANGEABLE SPECIAL PLATES CAN BE MADE TO ORDER
Ref 54 Plate fitted with 1x2 Gang switched socket outlet
Ref 55 Plate fitted with 1x2 Gang unswitched socket outlet
Ref 01 Blank Plate
Ref 73 Plate fitted with 1x1 Gang unswitched socket outlet and 1x1 Gang non-standard unswitched socket outlet
Ref 74 Plate fitted with 1x1 Gang switched socket outlet and 1x1 Gang non-standard switched socket outlet
Ref 91 To accept 4 x RJ45 outlets** (also available with 2 outlets Ref 56 or with 6 outlets Ref 91S)
Ref 88* Plate fitted with 1x2 Gang and 1x1 Gang switched socket outlet. (Ref 89 1x1 Gang switched non-standard socket)
Ref 90* Plate fitted with 1x2 Gang unswitched socket and 1x1 Gang non-standard unswitched socket
Ref 58* To accept 2x1 Gang standard outlets
Outlet plates for service box 500 series and 700 series prefix with the number 5 (i.e. Ref 554 is for service box plate fitted with 1 x 2 Gang switched socket outlet). Outlet plates for service box Ref 600 series prefix with number 6. Many other plates are available from stock, including ones with non-standard sockets, please enquire. Plates can be supplied dished if a greater plug top space is required. *Plate Ref 58, 88 & 90 are not available for Ref 600 series service outlet box. **Standard cutout sizes Modsnap (36.4mm x 22.4mm) or Euromod (47.5mm x 23.5mm) Others to order.
4
Cableduct Limited - the complete cable management system
Service Boxes - Overview 700 Series Service Box • Designed for any infill of any thickness, such as marble, wood, granite, tile or carpet. • Available in brass or stainless steel with matching outlet flap. • Suitable for use with or without trim. • Range of sizes for 1, 2, 3 or 4 compartment. • Available with flat stainless steel lid. • Can be modified to any size using our bespoke service.
700 Series Service Box open, with trim, in wooden floor
closed, no trim, in granite floor
700 Series Round Service Box • Designed for any infill up to 25mm, such as marble, wood, granite, tile or carpet. • Available in brass or stainless steel with matching rounded outlet flap. • Range of sizes for 1, 2 or 3 compartment.
700 Series Service Box Round hinged open, in marble floor closed, in granite floor
600 Series Service Box • Designed for carpet infills. • Made from strong ABS fire retardant materials and steel box. • Complete with trim. • Range of depths.
600 Series Service Box open, carpet finish
500 Series Service Box • Designed for carpet, tile or vinyl infill. • Carpet trim available if required. • Made from steel and aluminium. • Range of sizes for 1, 2, 3 or 4 compartment. • Can be modified to be any size using our bespoke service. • Available with flat stainless steel lid.
closed, carpet finish
500 Series Service Box 4 compartment, open, carpet finish
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Service Boxes - 500 Series The robust service box easily modified to fit any size requirements. THE ADVANTAGES: • Cableduct 500 series service boxes are manufactured from 18 swg galvanised sheet steel, with an extruded aluminium inner frame and zinc die-cast corners, fitted with zinc plated levelling feet. • This flexible design feature enables it to be easily modified to any size to accept special equipment. • The height adjustable inner frame allows for levelling the box with the floor finish level. • Carpet trim available in brass or stainless steel, or other special requirements. • Solid steel recessed lid with 2.5mm galvanised steel infill. Lid recess 6.5mm. • Available with stainless steel flat lid. • All outlet plates are interchangeable. Floor Box Depth 55mm 65mm 85mm
Service Box Ref 546, lid open
Service Box Ref 546, lid closed
Ref 508 with stainless steel flat lid
Available plug top space 20.2mm 27.2mm 27.2mm
Interchangeable outlet plates
Service Box Ref 546
Service Box Ref 508
0 28
43 2
85
Steel lid
39 5 20mm and 25mm knockouts
Height adjustable aluminium inner frame
Galvanised steel outer case
6
0 24
STOCK SIZES* Reference 516 518 526 528 504 506 508 546 548
Comp. Single Single Two Two Three Three Three Four Four
Depth 85mm 65mm 85mm 65mm 55mm 85mm 65mm 85mm 65mm
Floor Cut Out 140 x 245mm 140 x 245mm 223 x 245mm 223 x 245mm 315 x 245mm 315 x 245mm 315 x 245mm 400 x 245mm 400 x 245mm
*Note that all these are standard base boxes, and are available with conduit or underfloor connections. Any other size is available to order.
Cableduct Limited - the complete cable management system
Service Boxes - 600 Series The ideal solution for modern office environments. THE ADVANTAGES: • 600 Series three compartment floor box for use with both cavity and screed trunking systems has been specially designed with a carpet trim to blend into the surrounding floor. • The tray lid is strengthened using 3.0mm galvanised steel. • A simple rectangular recessed tray accepts floor infill providing easy on-site fitting, lid recess 11mm (can be reduced by packing). • Lid can be hinged at either end, and is also easily removable to provide full access when wiring. • All plastic compartments are manufactured from strong ABS fire retardant materials. • All outlet plates are interchangeable. • Available in standard depths of either 95mm (Ref 600/95), 75mm (Ref 600/75) or 65mm (Ref 600/65) or other depths to order. Floor Box Depth 65mm 75mm 95mm
Available plug top space 26mm 26mm 36mm
Service box ref 600/95 lid closed
Outlet Flaps Lid
Trim Rail Guide Trim Rail
Service Box Frame
Interchangeable Outlet Plates
Service Box Outer Case available depths 65, 75 and 95mm ex stock (other depths to order)
262
Service box ref 600/95 lid open
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Floor Tile Cut-out
7
Service Boxes - 700 Series
700 Series Round
Outlet Flap Lid
Frame (no trim)
Interchangeable Outlet Plates
Height Adjustable Service Box Frame
Service Box Outer Case
A round floor service outlet box that can accept an infill of ANY thickness, be it stone, marble, timber, ceramic or carpet infill.
700 Series round floor box installed in a ceramic floor tile finish
ADVANTAGES: • Round service box, 190mm diameter with rounded cable outlet grommet and square base box to enable easy connection to services. • Available in stainless steel or brass, with co-ordinated solid cast outlet flap. • Lid recess made to suit floor thickness up to 25mm thick. Please specify recess required when ordering. • Available as either 1, 2 or 3 compartments (see page 9 for sizes). Referenced 7R0**, eg 7R026 for 2 compartment, 65mm deep. • Available as either 65mm or 85mm deep as stock. Other sizes available to order. • Base box with conduit or trunking connections. • A height adjustable inner frame to ensure perfect levelling when installed. • To suit any combination of standard service box plates.
Rounded solid cast outlet flap, open
700 Series round floor box in granite floor
8
Cableduct Limited - the complete cable management system
Service Boxes - 700 Series A floor service outlet box that uniquely can accept an infill of ANY thickness, be it stone, marble, timber, ceramic or carpet infill. THE ADVANTAGES: • Used in offices, department stores, shops and areas with prestigious floor finishes. • Available with either brass or stainless steel lid and protective trap, with matching solid cast outlet flap. Specify brass or stainless steel on ordering. • Lid recess made to suit floor thicknesses up to 30mm thick. Please specify recess required when ordering. • Can be supplied with a trim. Standard assumed without trim unless a trim is specified. • A range of sizes for 1, 2, 3 or 4 compartments. • Available depths 65mm or 85mm as standard. Other sizes to order. • Base box with conduit or trunking connections (20 and 25mm knockouts supplied as standard). • Height adjustable inner frame to ensure perfect levelling with the floor finish level. • To suit any combination of Cableduct’s standard interchangeable service box plates. • Plug top space 28.5mm as standard. Others available to order to any depth.
Reference 736 stainless steel floor box installed in granite floor area
Floor tile
Floor tile
Reinforcement BASE BOX DEPTH
Solid cast outlet flap, closed
Height adjustable inner frame
28.5mm plug top space
Solid cast outlet flap, open
LID RECESS
Stainless steel or Brass lid and trap
Outlet plate Supplied with 20 and 25mm knockouts as standard
Reference 736 brass with trim
Ref Ref Ref Ref Ref Ref Ref Ref
716 726 736 746 718 728 738 748
Comp. Single Two Three Four Single Two Three Four
Depth* 65mm 65mm 65mm 65mm 85mm 85mm 85mm 85mm
Floor cut-out* 265 x 155mm 245 x 265mm 330 x 265mm 420 x 265mm 265 x 155mm 245 x 265mm 330 x 265mm 420 x 265mm
*Note that all these are standard base boxes, and are available with conduit or underfloor connections. Other sizes are available to special order.
Ref 718 Floor Box with flat stainless steel lid
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Flush Floor Screed Trunking SPECIFICATION: • Cableduct Flush Floor Trunking is manufactured in 1.5mm (16 swg) for the body and in 2.5mm (12 swg) for the lid, both from hot dipped pre-galvanised steel sheet.
6
153
44
• Trunking bodies are supplied in 2 metre lengths; lids and removable channel dividers in 500mm lengths (where applicable). FF 2
25
• It is advisable that all lid sections should be in place prior to screeding. This prevents the pressure of the screed distorting the trunking sides.
FF 4/25
TO ORDER Delivery of FF4, FF12, FF13 and FF16 are usually ex-stock. FF2 and FF4 supplied with fixed channel dividers. All other ranges have removable channel dividers to allow service boxes to be placed at any point along the trunking run.
FF 4/40 with Gasket and channel gasket (Ref 164 and 165)
40
All trunking lengths come complete with the necessary lid fixings and body connectors.
Note: all sections are available with gaskets as illustrated on ref FF4 / 40. Gasket not supplied unless ordered separately.
330
We can adapt both trunking and service boxes to suit your existing installed trunking.
55
FF 12
110
110
110
330
FF 13
65
• Any configuration is available to order. • Any profile can be made with recessed tray lid. Recess to be specified at time of order. • Any profile available with non-standard or unequal compartments. • Any profile can be made in any size.
110
110
110
330
Body connector (Ref 150) one pair supplied free of charge with each length of trunking
6
10
65
FF 14
110
110
110
110
110
440
Ref 136 Lid fixing clamp plate 1 pair supplied per lid
65
FF 15
110
110
300
65
FF 16
110
10
Cableduct Limited - the complete cable management system
80
110
Flush Floor Screed Trunking THE ADVANTAGES: • The flexibility of fitting new outlet points, and moving existing ones, without having to disturb the screed. • Designed for use with a screeded floor, with the lid flush with the finished floor level. • Upper surface is in the form of a removable cover: either flat, or recessed to take a floor covering or infill. • Trunking available in a variety of standard depths from 25mm to 65mm to suit screed thickness. • Floor service outlet boxes may be fitted at any point along the trunking run at any time after screeding, when using trunking at least 55mm deep. • A 2, 3 or 4 compartment system designed to accommodate all power, telephone, data and other ancillary system service cables. • Can be interconnected with Cableduct skirting trunking using vertical riser bends.
FF 16 Flush floor trunking fitted with ref. FF16/600 service box
New lids and service boxes can be made to suit any existing trunking, provided it is at least 55mm deep. Please call for further details.
Screed
Concrete Slab
Flat ribbon of screed to be laid prior to installation of trunking
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11
Flush Floor Screed Trunking Service Box Fitting Sequence 1. 2. 3. 4. 5. 6.
Ref 600 Service Box shown in exploded view
Remove Lid Remove standard segregation channel (500mm) Fit service box segregation channel into trunking Fit Lid with cut out onto trunking Fit socket plates onto Lid Fit service box frame into Lid
Floor boxes are mounted within a 500mm long steel lid section which simply replaces a standard lid and therefore can be placed anywhere in the trunking system
Service Box Segregation Channel Steel flush floor trunking (Ref 130) complete with fitted service boxes and 500mm lids (Ref 110) FF 16 illustrated
Levelling Bracket
Accessories available Ref 130 2m length body Ref 131 Angle bend Ref 132 Tee Ref 133 Cross Ref 134 Vertical bend Ref 136 Lid fixing clamp Ref 138 End cap Ref 151 Levelling Brackets
Tray lid to accept carpet or tile can be fitted on junctions. Stainless steel available to order.
Ref 133 Cross complete with flyover (500mm long) Ref 131 Angle bend (500mm long)
12
Cableduct Limited - the complete cable management system
Cavity Floor Trunking The convenient solution for raised floors THE ADVANTAGES: • Installed within the raised floor to service a distribution of 3 or 4 compartment flush fitting floor service outlet boxes. • Supplied with 3 x 20mm conduit knock-outs at one metre centres along trunking sides and dividers for flexible conduit connections between the trunking and service outlet boxes.
• Flyovers or tap-off boxes could also be used with the trunking for distribution and segregation of cables between different services. • Additional service outlet boxes can be easily installed or existing boxes moved at any time without disrupting the system. • A rectangular hole is cut out in a floor into which the service box is inserted to rest on the return flange, which is then secured with countersunk screws to the .
• Knockouts are provided in the service box outer case against each compartment to connect a flexible conduit to the service trunking. • Wide range of accessories available as illustrated in our Surface Trunking Type C on pages 16-19.
500 Service Box
C24 Top Gusset Tee (C32 Square Tee)
CF140
Ref 600 Service Box Connected to CF3/20 using flyover channels Ref CF140
CF500 Conduit Tap Off Box
Ref C127 Top Gusset Cross shown with lid removed (Ref CF133 Square Cross)
Accessories available: Top gusset bend Ref C21 Top Square bend Ref C34 End Cap Ref C38 (for all other accessories see surface trunking pages 16-19)
50
150
Ref CF1/20
225
50
Ref CF3/20 (3 comp) also available CF4/20 (4 comp)
50
225
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Ref CF2/20
tel: 020 8683 1126
fax: 020 8689 7896
13
Underfloor In-Screed Trunking
25
225
150 25
Ref U3/90
Ref U/53 Body Clamping Bracket
Ref U2/90
Ref U/41 Copper Earth Strap
Ref U/58 t Cover Sleeve Ref U/52 Body Clamping Plate
Ref U/92 Vertical Bend
Floor Junction Box complete with Flyover set U/100 (not shown). 4 way cross Ref U/94 illustrated, carpet recess.
Ref U/56 Body Connection Fish Plate
Accessories Junction Box Cross Junction Box Tee Junction Box Angle Junction Box Through Junction Box Conduit Junction Box Terminal End cap Copper Earth Body connector Door threshold (base entry) Door threshold (back entry)
14
Ref No U/94 U/95 U/96 U/97 U/98 U/99 U/38 U/41 U/56, U/58 U/106 U/107
Ref U/93 Horizontal Bend
Cableduct Limited - the complete cable management system
Underfloor In-Screed Trunking The versatile and unobtrusive way to provide services to island sites. THE ADVANTAGES: • Provides electrical, telephone data and other services to island sites in offices, hotels, shops and showrooms. • The trunking is designed to be buried in the floor screed with services brought out through service outlet boxes flush with the floor surface or floor mounted pedestal boxes. • Can be interconnected with Cableduct Skirting Trunking. • Service outlet boxes are provided with adjustment screws to reduce on-site installation time by counteracting the level variations inherent in large screeded floor areas. SPECIFICATION Cableduct Underfloor Trunking is manufactured in 1.2mm galvanised sheet steel to BS 4678 Part 2 1973 and supplied in 2 metre lengths. Trunking with two and three screened compartments allows medium and low voltage circuits to be separated in accordance with IEE Regulations.
Stainless Steel Service box Ref 726/ST-ST with under floor connections, lid recess made to order. Shown with trimless stainless steel frame.
Standard Junction boxes are supplied with a height adjustable 6mm deep recessed trap and frame to accept a carpet infill which may be reversed to provide a plain surface flush with the screed. Junction boxes can be provided in a brass or stainless steel finish, with solid corner blocks to any lid recess, designed to co-ordinate with our 700 series service box, see page 9. Cableduct Underfloor Trunking, requires a minimum screed depth of only 50mm. Minimum depth for service boxes is 55mm, please see 500 series Ref 504.
Floor junction box with stainless steel lid and corner blocks to suit 20mm granite tile infill. Any recess available to order. Shown with stainless steel frame with trim.
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15
Surface Trunking The robust and easy-to-install enclosure for electrical and other services. THE ADVANTAGES: • A range of standard sizes from 50 x 50mm to 150 x 150mm, are available for ex-stock delivery. • Other sizes are available to order. • Available in either 2 metre or 3 metre lengths complete with one connecting sleeve. • Rapid and easy installation, as the quick release lid runs the full length of the trunking. • Wide range of accessories and fittings eliminates on-site fabrication and minimises installation time. • Optional features include Weatherproof trunking - Type E Part Depth Partitions {Suffix Y/ number of compartments} and Full Depth Partitions {Suffix X/ number of compartments}. • Supplied standard in a galvanised finish or white. Other finishes are available to order.
SPECIFICATION Cableduct Surface Trunking is manufactured to BS4678 Part 1 Class 3 from galvanised steel. Both the body and the lids are press brake formed to close tolerance for easy assembly and to eliminate distortion when cut on-site. Note: Dimensions x by y as indicated on component C20 should be specified when ordering.
Ref C35 250mm Long Sleeve
Ref C20L trunking lid with metal turnbuckle fixing
Ref C20 Trunking Body
y Ref C42 Termination Flanged End
x Ref C37 Flanges
Ref C390 Standard Connecting Sleeve (1 pair supplied free of charge with each length of trunking)
Ref C38 End Cap
Ref C20
16
Type E (weatherproof)
Cableduct Limited - the complete cable management system
REF C20/Y/2 (multi-compartment)
Surface Trunking
Ref C54 Brass Turnbuckle
Ref C56 Turnbuckle Rod Ref C36 Fitting Coupling
Ref C62 Spring Type Cable Retainer Ref C39 Full Connecting Sleeve
Ref C38 End Cap Ref C37 Flanges
Ref C41 Copper Earth Link Zinc Plated
Ref C40 Cable Retainer
Ref C49 Sleeve with Bushed Fixings Ref C35 250mm Long Connecting Sleeve for 3 metre Uned Spans
Ref C42 Terminating Flange End
Ref C21 Top Lid Gusset Bend
Ref C63 Cable Separator with Plastic Covered Steel Pins
Ref C24 Top Lid Gusset Tee Ref C44 45º Top Lid Bend
Ref C27 Gusset Cross
Ref C51 Cable Grips with Plastic Covered Pins Ref C52 Tapered Reducer REF C28 Flange Tee
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Surface Trunking Ref C63 Cable Separator with Plastic Covered Steel Pins
Ref C45 45˚ Internal Bend
Ref C22 Internal Gusset Open Corner Bend Ref C25 Front and Rear Entry Tee
Ref C23 External Gusset Open Corner Bend
Ref C60 Gusset Internal Bend
Ref C41 Copper Earth Link
Ref C61 Gusset External Bend
Ref C46 External Bend 45˚
Ref C32 Top Right Angle Right Hand
Ref C33 Top Tee
Ref C48 Internal Angle
Ref C34 Top Right Angle Left Hand Ref C68 Left Hand Change or Plane Angle Ref C62 Spring Type Cable Retainer
Ref C36 Fitting Coupling
Ref C51 Cable Grip with Steel Plastic Covered Pins
Ref C47 External Angle
Ref C67 Internal Angle
Ref C65 Front Entry Tee
Ref C57 Fire Barrier Unit
Ref C31 Back Entry Tee
18
Cableduct Limited - the complete cable management system
Ref C67 Internal Angle
Surface Trunking Ref C28 Flange Tee
Ref C21 Top Gusset Bend
Ref C22 Internal and External Gusset Open Corner Bend
Ref C24 Top Gusset Tee
Ref C27 Gusset cross Ref C44 45˚ Top Bend
Ref C25 Front and Rear Gusset Tee
Ref C46 45˚ External Bend Ref C61 External Gusset Open Corner Bend
Ref c45 45˚ Internal Bend
Ref C31 Back Entry Tee
Ref C32 Top Right Angle Right Hand
Ref C43 Pier Set
Ref C60 Gusset Square Back Internal Bend
Ref C34 Top Right Angle Left Hand
Ref C33 Top Square Tee
Ref C47 External Angle
Ref C52 Tapered Reducer
Ref C48 Internal Angle
Ref C67 Internal Angle
Ref C57 Fire barrier Unit
Ref C65 Front Entry Tee
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Ref C68 Change of Plane Angle Left Hand Illustrated Right Hand Ref C69
tel: 020 8683 1126
Ref C70 Lapped Tee for use with Partition Trunking
fax: 020 8689 7896
19
Lighting Trunking SPECIFICATION Cableduct Lighting Trunking complies with BS467B Part 1 Galvanised. The trunking body is manufactured from hot dipped, galvanised sheet steel and is supplied in either self-colour galvanised or white finish.
Ref 61 External Gusset Bend
Ref 38 End Cap
Other finishes can be supplied to special order. Plastic snap-in lids are extruded from rigid white PVC. Body sections are supplied in 3 metre lengths, steel snap-in lids in 2 metre lengths and white plastic lids in 4 metre lengths. Body section and steel snap-in lids are press brake formed to close tolerance for ease of assembly and elimination of distortion when cut on-site.
Ref 60 Internal Gusset Bend
Ref 42 Termination Flange
Ref 37 Flange pair
Ref 24 Gusset Tee
Note: body and lid must be ordered individually.
Ref 21 Gusset Bend
Ref 59 Trunking Suspension Saddle for 20mm Conduit
Ref 66 Girder Clamp
Ref 64 Trunking Suspension Saddle for M10 Studding
Ref C40
Ref 62 Ref 41 Zinc Plated Copper Earth Link
Ref 76 Bushed Fitting and Conduit Suspension Unit
Ref 62 Spring Type Cable Retainer
All bends shown on page 19 (Surface Trunking) are available for Lighting Trunking. 20
Cableduct Limited - the complete cable management system
100
Ref B20 Body
Ref L20 Body
Ref B22 Plastic Lid
Ref L22 Plastic Lid
Ref B23 Steel Lid
Ref L23 Steel Lid
50 100
Ref G20 Body
12
Note: to ensure electrical continuity an earth link (Ref 4I) should be used at each t. If extra is required in long spans (Ref 75) pressure sleeve should be used.
Ref B20 white with plastic clip on lid
50
12
Ref F20 Body
50
THE ADVANTAGES: • Available in white or galvanised finish. • Exceptionally easy installation with a snap-in lid, running the entire length of the trunking. • The snap-in cover can be inserted and removed without disturbing the trunking body. The suspension saddles are designed to be used with 10mm studding (Ref 64) or 20mm conduit (Ref 59). • Cableduct Lighting Trunking can be fixed either direct to girders, ceiling or suspended from joists. • The Trunking body is supplied complete with one connecting sleeve.
50
50
The economicaI and easy-to-install electrical distribution and suspended lighting system.
50
Lighting Trunking
Ref F22 Plastic Lid Ref G22 Plastic Lid
Ref B20 with galvanised clip on lid
Ref 48 Internal Angle
Ref 32 Angle Ref 33 Tee
Ref 47 External Angle
Ref G20
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Skirting & Dado Trunking The convenient and attractive way to provide power, telephone, video, data and other services at work height. K1 - shown powder coated
J3/51B Lid (full depth return)
200
150
J3/50 with J3/51 Lid
J3/50 with J3/51 Lid
100
110
50
DD3 - shown in pre-coated high gloss white
J3/51B Lid (full depth return)
50
40 40
40
100
50
THE ADVANTAGES: • Service outlets can be positioned at any point along the trunking run and can be easily moved after initial installation to accommodate changes in layout at any time. • Steel compartment dividers allow data, telephone and power services to be totally screened by metal dividers. This prevents interference and provides complete safety requirements. • Full data segregation provided using screening saddles behind outlet points. • Trunking dividers provided with 20mm knock outs at 200mm centres to position outlets at any location. • The use of t cover strips drastically reduces on-site metal cutting requirements with any raw edge being covered by the cover strip. • Both trunking body and steel lid supplied self-colour for painting on site, or in a wide range of finishes including white high gloss coated steel, stove enamelled and powder coated. • Supplied in 2 metre lengths complete with connecting sleeves, and lid fixings. • Available in two basic sections: rectangular and bevelled. • Cableduct Skirting and Underfloor, Flushfloor and Raised Floor Trunking can be inter-connected to provide a versatile and attractive cable distribution system. • Odd angle bends and pier sets are available.
50
100
300
J5/50 with J5/51 Lid
40
22
Cableduct Limited - the complete cable management system
J Range: 40mm deep 150-300mm high 2,3 or 4 compartment Square profile
Skirting & Dado Trunking SPECIFICATION: Cableduct Skirting Trunking body is manufactured from 1.2mm hot dipped galvanised sheet steel. All skirting trunking dividers are provided with 20mm knockouts at 200mm centres.
K2 - shown in stainless steel
TO ORDER • Sections shown here are normally available for delivery ex-stock. • Any other size or profile can be made to order, delivery is usually 2-3 weeks depending on quantity and finish required. • Odd angle bends and pier sets available to order. FINISHES Skirting lids with their respective accessories can be supplied in: Pre-coated high gloss white (W) Galvanised steel sheet (Galv) Powder Coated (P) Stove enamelled (SE) Stainless Steel (SS) Anodised aluminium (An) Zintec self colour (Zn)
40
J2 - shown powder coated, full depth return lid
110
150
K1/50 with K1/51 Lid
K1/51 B
All profiles available as either Skirting (no return fold on underside of trunking) or Dado (full depth return fold on underside).
K Range: 40mm deep, bevelled profile 150-200mm high 2 or 3 compartment
40 Ref DD4
50
50 37.5
K2/51B Ref DD2
100
75
20
50
37.5
50
100
DD Range: 50mm deep 100-200mm high 2 or 3 compartment
80
150
200
50
100
K2/50 with K2/51 Lid
200
50
50
Ref DD3
40
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Skirting & Dado Trunking
Ref 52 1 Gang Outlet Lid
Ref 57 Lid Fixing Strap
Ref 54 2 Gang Outlet Lid
Ref 64 mounting Power Outlet Lid
Ref 51 2m Length Lid Ref DD3-50 with lid Ref 51B complete with lid fixing
Ref 58 t Cover Strip Ref 56 Body Connector
Ref 72 Illustration of data/telephone screening saddle Ref 60 Internal Bend
Accessories available 2 metre length body 2 metre length lid 1 gang outlet plate 2 gang outlet plate Additional body fixing Additional lid fixing End cap Internal bend External bend Front entry tee left hand Front entry tee right hand Face tee up/down Screening saddle Rear entry tee Face lid angle (see illust.)
Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref
50 51 52 54 56 57&58 59 60 61 65 66 70/71 72 75/76 78-81
Ref 61 External Bend
Ref 60 Internal Bend
Ref 61 External Bend
24
Cableduct Limited - the complete cable management system
Skirting & Dado Trunking
• A range of purpose made odd angle bends and pier sets are available to suit all Cableduct’s skirting, dado and bench trunking. • Cableduct engineers will measure for customers on site. • However, the design of Cableduct trunking is such that pier sets can be easily fabricated on-site using a combination of inside and outside bends. • The use of cover strips means that lids can be cut on-site around piers without detracting from the appearance.
Ref 66 Front Entry Tee Right Hand Illustrated (Left Hand Ref 65)
Ref 75 Rear Entry Tee Left Hand Illustrated (Right Hand Ref 76)
Ref 62 Base Entry
Ref 77 Conduit Base Entry Ref FF 134 Vertical Bend for use with Flush Floor trunking
Ref 80 Ref 78
Ref 81 Ref 63 Back Entry
Ref 79
Illustration of face lid bends for door frame set, with lids removed.
Cable Entry
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Bench Trunking The practical and stylish solution to providing services on benches and desks. THE ADVANTAGES: • Ideal for data processing installations, laboratories, work shops, design studios and any location requiring a simple-to-install system of providing services close at hand. • No cable kinks or sharp bends thanks to the angled face of the trunking, fixed to the top surface of the workstation or bench. • Outlets for mains electrical supply, telephone, data and other services can be fitted and existing ones relocated easily without disrupting the system. • Available with one or two compartments to allow the segregation of medium and low voltage cables. • Supplied self-colour for painting on site, or in a wide range of finishes including stove enamelled and powder coated.
V1/160 Bench Trunking body and V1/161 lid (lid finished white)
SPECIFICATION Cableduct Bench Trunking body is manufactured from 1.2mm galvanised and the lid from 1.2mm Zintec sheet steel. The lid may also be adapted to suit manufacture in stainless steel or other specific requirements.
V1/162 Internal Bend (lid finished white)
100
25
Ref V1/174 2 Gang Mounted Switch Socket Lid Complete with Sockets
Ref V1 Trunking Body and Lid (1 or 2 compartment)
Ref V1/152 1Gang Lid
Ref V1/154 2 Gang Lid
100
Accessories Available Additional body connection Internal bend External bend Front entry tee Back entry tee Face lid angle top LH Face lid angle bottom LH Face lid angle top RH Face lid angle bottom RH 26
Internal Bend
Ref Ref Ref Ref Ref Ref Ref Ref Ref
156 162 163 175 176 178 179 180 181
Ref 157 Lid Fixing Strap
External Bend
Ref 158 t Cover Strap
Cableduct Limited - the complete cable management system
Ref V1/159 End cap
Pedestal Boxes The unobtrusive, low-profile, easy-to-use system. THE ADVANTAGES • Provides an easy sweep for the flexible cable from a 13 amp plug. • Fits under or on most desks and other furniture - leaves gangways clear and avoids the risk of an accident. • Finished black nylon coated or white powder coated as standard. Other finishes, including powder coated, stove enamelled, and other colours are also available to special order. • Also available in brushed stainless steel. • Special combinations can be made to order. SPECIFICATION Cableduct Low Profile Pedestal Boxes are manufactured from 1.2mm steel and are fitted with an earth bush. Pedestal Boxes designed for use with both medium and low voltage service outlets in one single box have a steel screen between the two sides for segregation and to meet IEE Regulations.
Ref 452 Single Sided One Gang
Ref 442 Double Sided One Gang
Ref 454 Single Sided Two Gang
Sketch of Four Sided Two Gang (Other combinations available)
Ref 459 Double Sided Two Gang
Ref 458 Single Sided Dual Ref 443 Double Sided Dual
Width
Height
Ref 456 Single Sided Triple
Dimensions Width: One gang 95mm Two gang or dual 190mm Depth: Single sided 95mm Double sided 190mm Overall height: 60mm
Depth
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Service Poles SPECIFICATION The Cableduct Service Pole is supplied up to 3.6 metre in length, and manufactured from extruded aluminium. The standard section size is 130 x 110mm x 3 compartments. Outlet plates for power, data, telephone and other services can be mounted in any position along the pole length.
Ref 3555 Fitted with 2 x 1 Gang Unswitched Socket Outlets
Ref 3558 To Accept 2 x 1 Gang Outlets
Ref 3591 To Accept 4 x RJ45 Outlets
Note, Ref 3554 with 1 x 2 Gang S.S.O
Many other plate combinations available, including non-standard sockets. 28
Cableduct Limited - the complete cable management system
1800mm
Fixed Lid Hinged Lid Fixed Lid
Ref 3582 Fitted with 2 x 1 Gang Switched Socket Outlets
600mm
600mm
Fixed Lid
The hinged door hides unsightly plugs and trailing cables
3600mm (maximum)
108mm
Hinged Lid 100mm
600mm
127mm
Hinged Lid
Example shows 3.6m Service Pole. Any length up to this height can be made. Hinged and fixed sections can be any length.
600mm
DESK POST Ref 316
700mm
Ref 3160 POWERSTAC SERVICE POLE
190mm
ADVANTAGES: • Fitted between floor and ceiling and may be wired from top or bottom. • Pole heights are adjustable to varying room heights, with firm fixings to floor and ceiling systems. • Designed to keep open the option to change or add services at any time, with the minimum of upheaval. • The Cableduct Desk Post offers the same facilities. It finishes below desk top height and is fed from the floor.
Service Poles POWERSTAC SERVICE POLE AND POST provide the versatile system that enhances the office environment with an attractive and convenient way to provide services to island sites.
THE ADVANTAGES: • Specially designed for supplying multiple services at desk or work top height to island sites unobtrusively in open plan offices, showrooms, laboratories and workshops without trailing wires. • The hinged door hides unsightly plugs and trailing cables. • Allows medium, low voltage and data service to be segregated and screened for maximum safety and to meet British Standard requirements. • Easy to fit and to move to another ducting point when the office needs to be re-arranged. • Tough, attractive, easy-to-clean surface available either powder coated in any colour or in an anodised finish.
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Cable Trays LIGHT DUTY RETURN FLANGE CABLE TRAY • Retains the lightness and ease of fixing of the standard type, but has a higher loading capacity. • Ideal for heavier installations because of its rigid construction. • Connections easily made by the specially designed couplers which are attached to return flanges with fixing nuts, screws and washers.
The hard-wearing, continuous chassis for speedy installation of wires, cables and pipework. THE ADVANTAGES: • Straight runs, both horizontal and vertical, junctions, changes of level and width, can be of angles, tees, crossover’s, risers, gusset bends and reducers as illustrated. STANDARD IRALTY PATTERN CABLE TRAY • A practical solution to the problem of carrying light electrical cabling or telephone wiring over distances without snagging or obstruction. • Connections can be made, where required, by the addition of splice plates fixed to the underside of the tray.
Please specify whether galvanised before manufacture (to BS2989) or galvanised after manufacture (to BS729) is required.
Ref F Reducer
HEAVY DUTY RETURN FLANGE
STANDARD IRALTY
TRAY DIMENSIONS MILLIMETRES
Ref B Gusset Bend
TRAY DIMENSIONS MILLIMETRE(S)
Ref
A
B
Gauge
Ref
A
B
C
D
Gauge
L3
75
12.5
1.0
H6
150
50
14
6
0.9
L4
100
12.5
1.0
H9
225
50
14
6
1.2
L6
150
12.5
1.0
H12
300
50
14
6
1.2
L9
225
12.5
1.2
H18
450
50
14
6
1.4
L12
300
19
1.5
H24
600
50
14
6
1.4 Ref J Gusset Tee
LIGHT DUTY RETURN FLANGE
Ref
A
B
C
D
Gauge
M4
100
25.4
7.94
6
0.7
M6
150
25.4
7.94
6
1.0
M9
225
25.4
7.94
6
1.0
M12
300
25.4
7.94
6
1.0 Ref K Gusset Cross
30
Cableduct Limited - the complete cable management system
Cable Trays HEAVY DUTY RETURN FLANGE CABLE TRAY • Has fewer perforations, a deeper return flange and is manufactured from heavier gauge steel. • Ideal for heavier loadings but simple to install and connect.
All slots are finished a short margin from the ends to avoid sharp edges. Connecting plates are specifically designed to enable uniformally distributed loads to be applied throughout the run of cabling without overloading the connections.
SPECIFICATION Cableduct Cable Trays are manufactured in one piece from a perforated mild steel sheet and hotdipped, galvanised to BS 729:1971 after manufacture or from pregalvanised sheet steel to BS2989.
3 metre Length Cable Tray
Ref M Connection
Ref E Inside Riser Bend Ref D Outside Riser Bend
Ref P Reducer Tee
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Capacity Guide Cable Trunking Capacity Guide and Graph
All galvanised steel used to manufacture our Trunking is Hot Dip zinc coated Type G 275 coating min 275 GM/SQ meters both sides grade Z2 to BS 2989 = 1982
150 x 150 TRUNKING DIMENSIONS (mm)
TABLE A Cable Factors for Trunking Type of Conductor
Conductor Cross-section area mm 2
Solid
1.5 2.5
7.1 10.1
Stranded
1.5 2.5 4 6 10 16 25 35 50
8.1 11.4 15.2 22.9 36.3 50.3 75.4 95.0 133.0
150 x 100
100 x 100
75 x 75 100 x 50
Factor
TABLE B
75 x 50
Factors for Trunking
50 x 50
Trunking Dimensions mm 1,000
2,000 3,000 4,000 5,000
Factor
50 x 50 75 x 50 75 x 75 100 x 50 100 x 100 150 x 100 150 x 150
6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 15,000
FACTOR The above data is based on the 15th edition of I.E.E wiring regulations for electrical installation (1981) which allows for a space factor of 45%. Trunking size is determined by multiplying the number of each single core pvc insulated cable size by the appropriate factor shown in Table A. This amount is compared with the factor shown in Table B. This factor should either equal or exceed the final factor used.
1037 1555 2371 2091 4252 6394 9697
TABLE C Capacities for 450/750V PVC Covered Cable ( Nominal Conductor Size mm 2 ) 1.5 FCT22 FCT32 FCT33 FCT42 FCT44 FCT64 FCT66
128 191 292 258 524 789 1197
1.5 * 146 219 333 294 598 900 1365
2.5 90 136 207 183 372 560 850
2.5 * 101 152 232 205 416 626 950
4
6
10
16
25
35
50
68 102 155 137 279 420 637
45 67 103 91 185 279 423
28 42 65 57 117 176 267
20 30 47 41 84 127 192
13 20 31 27 56 84 128
10 16 24 22 44 67 102
7 11 17 15 32 48 73
* Denotes Solid Conductor
MATERIAL SPECIFICATIONS Cable Trunking, body, lids, couplers and all accessories are manufactured from hot dipped galvanised steel to BS 2989. Size mm 50 x 50 75 x 50 75 x 75 100 x 50 100 x 100 150 x 100 150 x 150
32
LIGHTING TRUNKING SUSPENSION SPACING
Thickness mm Body Lid 1.0 1.2 1.2 1.2 1.2 1.2 1.5
1.0 1.2 1.2 1.2 1.2 1.2 1.2
Type
B F L F
Size
50 x 50 50 x 50 100 x 50 100 x 50
Gauge
1.2 1.2 1.2 1.2
Centre Maximum Loading Spacing 13.5kg 13.5kg 13.5kg 13.5kg
Cableduct Limited - the complete cable management system
2.25 2.5M 3M 3.25
Deflection
9mm 9mm 9mm 9mm
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Mk-ega Trunking 32b6k
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Cme-sip-trunking-config 2u5b5z
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Floor Plans Floor Plan Symbols w5a3t
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