Gmp Guidelines 6w3961
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DEFINATION OF GMP PRINCIPLES OF GMP IMPORTANCE OF GMP INTERRELATIONSHIPS OF QA,QC,GMP IMPORTANT DOCUMENTS IN GMP ATTRIBUTES OF GOOD DOCUMENTS GENERAL PROVISIONS 1.BUILDING&FACILITIES 2.EQUIPMENTS
www
`.Production&process control 4.Packaging&labelling control 5.Handling&distribution 6.Labaratory control 7.Records&reports Conclusions References
www
What is GMP ? 2 GMP is that part of Quality assurance which
ensures that the products are consistently manufactured and controlled to the Quality standards appropriate to their intended use
2 "GMP" - A set of principles and procedures which,
when followed by manufacturers for therapeutic goods, helps ensure that the products manufactured will have the required quality.
www
What is cGMP ? 2 Usually see DzcGMPdz Ȃ where c = current, to emphasize
that the expectations are dynamic
www
× 2 Quality of a medicinal product is measured by itǯs
fitness for purpose . Safety and efficacy are not separable from Quality but part of it
2
Quality Safety Efficacy
X
Quality Safety Efficacy
www
M ‰A basic tenet of GMP is that quality cannot be
tested into a batch of product but must be built into each batch of product during all stages of the manufacturing process. ‰It is designed to minimize the risks involved in any
pharmaceutical production that cannot be eliminated through testing the final product.
www
O 2 unexpected contamination of products, causing damage
to health or even death. 2 incorrect labels on containers, which could mean that
patients receive the wrong medicine. 2 insufficient or too much active ingredient, resulting in
ineffective treatment or adverse effects.
www
A poor quality medicine may contain toxic substances
that have been unintentionally added. A medicine that contains little or none of the claimed
ingredient will not have the intended therapeutic effect.
www
2 Most countries will only accept import and sale of
medicines that have been manufactured to internationally recognized GMP.
2 Governments seeking to promote their countries
export of pharmaceuticals can do so by making GMP mandatory for all pharmaceutical production and by training their inspectors in GMP requirements.
www
2 6 aspects of production; from the starting materials, premises and equipment to the training and personal hygiene of staff. 2 Detailed, written procedures are essential for each process that could affect the quality of the finished product. 2 There must be systems to provide documented proof that correct procedures are consistently followed at each step in the manufacturing process - every time a product is made.
www
ü The Quality of a formulation or a bulk drug depends
on the Quality of those producing it. ü
GMP is the magic key that opens the door of the Quality.
ü
In matter of GMP, swim with the current and in matter of Quality stand like a rock!
www
×M× × It is the sum total of the organized arrangements with the objective of ensuring that products will be of the quality required for their intended use
www
M Is that part of Quality Assurance aimed at ensuring that products are consistently manufactured to a quality appropriate to their intended use
www
× × × Is that part of GMP concerned with sampling, specification & testing, documentation & release procedures which ensure that the necessary & relevant tests are performed & the product is released for use only after ascertaining itǯs quality
www
× × 2 QC is that part of GMP which is concerned with sampling,
specifications, testing and with in the organization, documentation,and release procedures which ensure that the necessary and relevant tests are carried out
www
2 QA is the sum total of
organized arrangements made with the object of ensuring that product will be of the Quality required by their intended use.
× × 2 Operational laboratory
techniques and activities used to fulfill the requirement of Quality
www
2 All those planned or
systematic actions necessary to provide adequate confidence that a product will satisfy the requirements for quality
× ×
2 QC is lab based
www
2 QA is company based
2 GMP in solid dosage forms 2 GMP in semisolid dosage forms 2 GMP in Liquid orals 2 GMP in Parenterals Production 2 GMP in Ayurvedic medicines 2 GMP in Bio technological products 2 GMP in Nutraceuticals and cosmeceuticals 2 GMP in Homeopathic medicines www
Design and construct the facilities and equipments properly 2. Follow written procedures and Instructions `. Document work 4. Validate work 5. Monitor facilities and equipment 6. Write step by step operating procedures and work on instructions 7. Design ,develop and demonstrate job competence 8. Protect against contamination 9. Control components and product related processes 10. Conduct planned and periodic audits 1.
www
2 2 2 2 2
Reduce pollution -o Zero discharge Adaptation of environment friendly methods Consideration for better and healthier life tomorrow Consideration of ethics in life One should begin with end in mind otherwise it will be the beginning of the end
www
2 In fact Cost benefits Ȃ positive cost benefits of
GMP/QA
2 Good plant lay out, Smooth work flows, Efficient
documentation systems, well controlled process, good stores lay outs and stores records- These are Good manufacturing practices
2 Reduction in work in process and inventory
holding costs
2 Avoidance of cost of Quality failure ( cost of waste,
of rework, of recall, of consumer compensation and of loss of company reputation) www
© M ‰{ ‰{ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰
www
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À d GMPs dit c tis c a? At a high level, GMPs of various nations are very similar; most require things like: Equipment and facilities being properly
designed, maintained, and cleaned Standard Operating Procedures (SOPs) be written and approved An independent Quality unit (like Quality Control and/or Quality Assurance) Well trained personnel and management www
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www
M 1.
Scope
2.
Definitions
www
1. 2. `. 4. 5. 6. 7. 8.
Design and construction features. Lighting. Ventilation, air filtration, air heating and cooling. Plumbing. Sewage and refuse. Washing and toilet facilities. Sanitation. Maintenance.
www
u 1. 2. `. 4. 5.
Equipment design, size, and location. Equipment construction. Equipment cleaning and maintenance. Automatic, mechanical, and electronic equipment. Filters.
www
1. 2. `. 4. 5. 6. 7.
General requirements. Receipt & storage of untested components, drug product containers, and closures. Testing and approval or rejection of components, drug product containers, and closures. Use of approved components, drug product containers, and closures. Retesting of approved components, drug product containers, and closures. Rejected components, drug product containers, and closures. Drug product containers and closures. www
Written procedures; deviations. Charge-in of components. Calculation of yield. Equipment identification. Sampling and testing of in-process materials and drug products. 6. Time limitations on production. 7. Control of microbiological contamination. 8. Reprocessing. 1. 2. `. 4. 5.
www
{ 1. 2. `. 4. 5. 6.
Materials examination and usage criteria. Labeling issuance. Packaging and labeling operations. Tamper-evident packaging requirements for overthe-counter (OTC) human drug products. Drug product inspection. Expiration dating.
www
À
1.
Warehousing procedures.
2.
Distribution procedures.
www
© 1. 2. `. 4. 5. 6. 7.
General requirements. Testing and release for distribution. Stability testing. Special testing requirements. Reserve samples. Laboratory animals. Penicillin contamination.
www
’ ’
4. 5.
General requirements. Equipment cleaning and use log. Component, drug product container, closure, and labeling records. Master production and control records. Batch production and control records.
6.
Production record review.
7. 8. 9.
Laboratory records. Distribution records. Complaint files.
1. 2. `.
www
’ 1. 2.
Returned drug products. Drug product salvaging.
www
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www
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6 ×
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ë 2 2 2 2 2 2 2
DEFINATION OF GMP PRINCIPLES OF GMP IMPORTANCE OF GMP INTERRELATIONSHIPS OF QA,QC,GMP IMPORTANT DOCUMENTS IN GMP ATTRIBUTES OF GOOD DOCUMENTS GENERAL PROVISIONS 1.BUILDING&FACILITIES 2.EQUIPMENTS
www
`.Production&process control 4.Packaging&labelling control 5.Handling&distribution 6.Labaratory control 7.Records&reports Conclusions References
www
What is GMP ? 2 GMP is that part of Quality assurance which
ensures that the products are consistently manufactured and controlled to the Quality standards appropriate to their intended use
2 "GMP" - A set of principles and procedures which,
when followed by manufacturers for therapeutic goods, helps ensure that the products manufactured will have the required quality.
www
What is cGMP ? 2 Usually see DzcGMPdz Ȃ where c = current, to emphasize
that the expectations are dynamic
www
× 2 Quality of a medicinal product is measured by itǯs
fitness for purpose . Safety and efficacy are not separable from Quality but part of it
2
Quality Safety Efficacy
X
Quality Safety Efficacy
www
M ‰A basic tenet of GMP is that quality cannot be
tested into a batch of product but must be built into each batch of product during all stages of the manufacturing process. ‰It is designed to minimize the risks involved in any
pharmaceutical production that cannot be eliminated through testing the final product.
www
O 2 unexpected contamination of products, causing damage
to health or even death. 2 incorrect labels on containers, which could mean that
patients receive the wrong medicine. 2 insufficient or too much active ingredient, resulting in
ineffective treatment or adverse effects.
www
A poor quality medicine may contain toxic substances
that have been unintentionally added. A medicine that contains little or none of the claimed
ingredient will not have the intended therapeutic effect.
www
2 Most countries will only accept import and sale of
medicines that have been manufactured to internationally recognized GMP.
2 Governments seeking to promote their countries
export of pharmaceuticals can do so by making GMP mandatory for all pharmaceutical production and by training their inspectors in GMP requirements.
www
2 6 aspects of production; from the starting materials, premises and equipment to the training and personal hygiene of staff. 2 Detailed, written procedures are essential for each process that could affect the quality of the finished product. 2 There must be systems to provide documented proof that correct procedures are consistently followed at each step in the manufacturing process - every time a product is made.
www
ü The Quality of a formulation or a bulk drug depends
on the Quality of those producing it. ü
GMP is the magic key that opens the door of the Quality.
ü
In matter of GMP, swim with the current and in matter of Quality stand like a rock!
www
×M× × It is the sum total of the organized arrangements with the objective of ensuring that products will be of the quality required for their intended use
www
M Is that part of Quality Assurance aimed at ensuring that products are consistently manufactured to a quality appropriate to their intended use
www
× × × Is that part of GMP concerned with sampling, specification & testing, documentation & release procedures which ensure that the necessary & relevant tests are performed & the product is released for use only after ascertaining itǯs quality
www
× × 2 QC is that part of GMP which is concerned with sampling,
specifications, testing and with in the organization, documentation,and release procedures which ensure that the necessary and relevant tests are carried out
www
2 QA is the sum total of
organized arrangements made with the object of ensuring that product will be of the Quality required by their intended use.
× × 2 Operational laboratory
techniques and activities used to fulfill the requirement of Quality
www
2 All those planned or
systematic actions necessary to provide adequate confidence that a product will satisfy the requirements for quality
× ×
2 QC is lab based
www
2 QA is company based
2 GMP in solid dosage forms 2 GMP in semisolid dosage forms 2 GMP in Liquid orals 2 GMP in Parenterals Production 2 GMP in Ayurvedic medicines 2 GMP in Bio technological products 2 GMP in Nutraceuticals and cosmeceuticals 2 GMP in Homeopathic medicines www
Design and construct the facilities and equipments properly 2. Follow written procedures and Instructions `. Document work 4. Validate work 5. Monitor facilities and equipment 6. Write step by step operating procedures and work on instructions 7. Design ,develop and demonstrate job competence 8. Protect against contamination 9. Control components and product related processes 10. Conduct planned and periodic audits 1.
www
2 2 2 2 2
Reduce pollution -o Zero discharge Adaptation of environment friendly methods Consideration for better and healthier life tomorrow Consideration of ethics in life One should begin with end in mind otherwise it will be the beginning of the end
www
2 In fact Cost benefits Ȃ positive cost benefits of
GMP/QA
2 Good plant lay out, Smooth work flows, Efficient
documentation systems, well controlled process, good stores lay outs and stores records- These are Good manufacturing practices
2 Reduction in work in process and inventory
holding costs
2 Avoidance of cost of Quality failure ( cost of waste,
of rework, of recall, of consumer compensation and of loss of company reputation) www
© M ‰{ ‰{ ‰ ‰ ‰ ‰ ‰ ‰ ‰ ‰
www
3 3 ! # $ 3
6 " 6% 6% & www
À d GMPs dit c tis c a? At a high level, GMPs of various nations are very similar; most require things like: Equipment and facilities being properly
designed, maintained, and cleaned Standard Operating Procedures (SOPs) be written and approved An independent Quality unit (like Quality Control and/or Quality Assurance) Well trained personnel and management www
{ ' & ({ ( ( { ( { ({ ! { ) ( # ( $
" 3 ( 33 ( ' 3
www
M 1.
Scope
2.
Definitions
www
1. 2. `. 4. 5. 6. 7. 8.
Design and construction features. Lighting. Ventilation, air filtration, air heating and cooling. Plumbing. Sewage and refuse. Washing and toilet facilities. Sanitation. Maintenance.
www
u 1. 2. `. 4. 5.
Equipment design, size, and location. Equipment construction. Equipment cleaning and maintenance. Automatic, mechanical, and electronic equipment. Filters.
www
1. 2. `. 4. 5. 6. 7.
General requirements. Receipt & storage of untested components, drug product containers, and closures. Testing and approval or rejection of components, drug product containers, and closures. Use of approved components, drug product containers, and closures. Retesting of approved components, drug product containers, and closures. Rejected components, drug product containers, and closures. Drug product containers and closures. www
Written procedures; deviations. Charge-in of components. Calculation of yield. Equipment identification. Sampling and testing of in-process materials and drug products. 6. Time limitations on production. 7. Control of microbiological contamination. 8. Reprocessing. 1. 2. `. 4. 5.
www
{ 1. 2. `. 4. 5. 6.
Materials examination and usage criteria. Labeling issuance. Packaging and labeling operations. Tamper-evident packaging requirements for overthe-counter (OTC) human drug products. Drug product inspection. Expiration dating.
www
À
1.
Warehousing procedures.
2.
Distribution procedures.
www
© 1. 2. `. 4. 5. 6. 7.
General requirements. Testing and release for distribution. Stability testing. Special testing requirements. Reserve samples. Laboratory animals. Penicillin contamination.
www
’ ’
4. 5.
General requirements. Equipment cleaning and use log. Component, drug product container, closure, and labeling records. Master production and control records. Batch production and control records.
6.
Production record review.
7. 8. 9.
Laboratory records. Distribution records. Complaint files.
1. 2. `.
www
’ 1. 2.
Returned drug products. Drug product salvaging.
www
ë ë |
×
www
Ë’ Ë !!" #$ % & # ' ())www *)+w,*)+w)' )) & *!! ' ' #& - ' . ! , ( # & *!! ())w ) / 0 www
www
1 /% 0
6 ×
www
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