Honda Tiger Catalog Parts 1t594w
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- Words: 17,302
- Pages:
F14 F15 F16 F25
Seat/Rear cowl Side cover Air cleaner Taillight
F13 F26 F29 F27
Fuel tank Battery Tool Wire harness/Ignition coil
F1 Headlight F2 Meter F3 Handle lever/Switch/Cable F4 Front brake master cylinder F5 Handle pipe/Top bridge F6 Steering stem F24 Winker
Klik Engine F28 Frame body
F11 F12 F17 F21 F22 F23
Rear brake Rear wheel Exhaust muffler Swing arm/Chain case Rear cushion Rear fender
F18 Pedal F19 Step F20 Stand
Lain - lain :
F30 Caution label F31 Mark
F7 Front fender F8 Front fork F9 Front brake caliper F10 Front wheel
Kembali ke menu utama
F - l Head1
ight
i tern Bagian yang diservis
Service
’
F. R. T.
ASSY................. HI E A D L I G H T BULB, HEADLIGHT UNIT................. HI E A D L I G H T INC. RELATIVE PART - termasuk part yang berhubungan :ASE, HEADLIGHT................ BRACKET, R. HEADLIGHT CASE ADD 0.1 FOR EACH.
0.1
1 2
0.2
3
33100-KCJ-691 33101-KCJ-691 33108-369-003
0.3
4 5
(
c
( - tambahkan 0,l untuk masing*) <S T A Y , H E A D L I G H T . . . . . . . . . . . . . . . .
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk
0.6
Description
Nama
Part
Reqd.
GL 200 1 1
H E A D L I G H T ASSY................ RIM COMP., HEADLIGHT . . . . . . . . . .
33120-KCJ-691 33130-KCJ-691
3 1 1
6 7 8 9 10
33150-KCJ-691 34901-KCS-003 3490a-GAC-003 61300-KCJ-690 61302-KBW-900
SOCKET C O M P . , POSITION LIGHT . . BULB, H E A D L I G H T (12V 35/36.5W) BULB, WEDGE B A S E (12V 3.4W) ... CASE, HEADLIGHT ............... COLLAR, HEADLIGHT CASE . . . . . . . .
1 1 1 1 2
11 12 13 14
61303-KBW-900 61304-KBW-900 61304-379-690 61311-KCJ-690 61312-KBP-900
NUT,
HEADLIGHT CASE S E T T I N G ... NUT, L. HEADLIGHT CASE ........ COLLAR, HEADLIGHT SETTING ..... STAY, HEADLIGHT ............... BOOT, HEADLIGHT BRACKET .......
1 1 2 1
19 20
61312-358-300 61313-KCJ-690 61314-KCJ-690 90100-438-850 93892-05016-07
GROMMET, HEADLIGHT CASE ....... BRACKET, R. HEADLIGHT C A S E .... BRACKET, L. HEADLIGHT C A S E .... BOLT, SPECIAL F L A N G E , 8X22 .... SCREW-WASHER, 5X16 . . . . . . . . . . . .
2 1 1 2 2
21
96001-06010-00
BOLT,
4
16 17
18
SPRING,
1993.10.01
HEADLIGHT
FLANGE,
2
6x10 . . . . . . . . . . . .
E
No.
Jumlah
SETTING ( ST A N L E Y ) HEADLIGHT UNIT ................ SOCKET COMP., HEADLIGHT .......
15
7 ;6
-
F-l
Serial
No.
Nomor Serie
Notes Catatan
F-2 Meter
Fzi+
w-
Service i tern Bagian yang diservis
F. R. T.
-
IETER A S S Y . , C O M B I N A T I O N . . . . . . . 0 4 P E E D O M E T E R ASSY............... 0 6 TACHO & FUEL METER CASE ASSY., UPPER CASE ASSY., UNDER‘ SOCKET COMP. OVER.......................... 0 3 ABLE ASSY., S P E E D O M E T E R . . . . . . . 0 1 ABLE, INNER................... 0 2
Description Nama Part
ief.No. P a r t N o . rlomor Nomor P a r t ‘etunjuk 1
L
S-@
Reqd.
1 4 2 1 1
34908-GA7-701 34908-KMI-671 34908-MB9-871 34908-MG9-951 37100-KCJ-691
B U L B , W E D G E B A S E (12V 3.4W) . . . B U L B , W E D G E B A S E CIZV 3W) . . . . . B U L B , W E D G E B A S E CIZV 1.7W) . . . BULB, WEDGE BASE (lZV, 1.7W) . . . . . . . . . . . . .
6 7 8 9 10
37113-ML7-008 37200-KCJ -691 37211 -KCJ-691 37213-KY6-008 37215-KCJ-691
CAP . . . . . . . . . . . . . . SPEEDOMETER ASSY . BRACKET, METER . . . KNOB . . . . . . . . . . . . .
11 12 13 14 15
37215-KS3-901 37250-KCJ-691 37305-KE5-008 37614-KCJ-691 376i5-~~6-681
CLAMP . . . . . . . . . . . . . . TACHO & FUEL METER . S C R E W - W A S H E R , 3X22 . CASE ASSY., UPPER . . CASE ASSY., UNDER . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 3 1 1
16 17 18 19 20
37618-KY6-008 37619-KCJ-691 44830-KWI-900 44831-KWI-900 90010-KCJ - 6 9 0
COVER . . . . . . . . . . . . . . . . . . . . SOCKET COMP . . . . . . . . . . . . . . CABLE ASSY., SPEEDOMETER . CABLE, INNER . . . . . . . . . . . . .
. . . .
. . . .
. . . .
. . . .
. . . .
B O L T , SOCKET, 8MM . . . . . . . . . . . . .
1 1 1 1 2
21 22 23 24 25
90032-ML7-671 90035-166-008 9 0 1 0 1 -KY6-008 90108-GN2-008 90158-KM7-911
S C R E W , T A P P I N G , 4X36 . . . . . . . S C R E W - W A S H E R , S P E C I A L , 4X10 S C R E W , T A P P I N G , 3X14 . . . . . . . S C R E W - W A S H E R , 3X10 . . . . . . . . . S C R E W , P A N , 2X6 . . . . . . . . . . . .
2 2 3 3 1
METEd ASSY .. C O M B I N A T I O N . . . . . . . . . . . . . . . . . . . .
RUBBER,
METER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . SETTING . . . . . . . . . . . . . .
No.
Jumlah
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 1 1 3
Serial No Nomor Serie
i28 /
’
Notes Catatan
F-2 Meter
Service i tern Bagian yang diservis
F. R. T.
Ref.No. Nomor Petunjuk 26
DescriDtion Nama Part
P a r t N O. Nomor Part
90525-030-000
, 38
NUT,
HEX
No
Jumlah-’ GL 200
WASHER B, HANDLE HOLDER
O-RING, 10X1.5 . . . . . . 2 7 91256-KK3-840 2 8 93700-05016-OA S CR EW , O V A L , 5X16 . . . S C R E W , T A P P I N G , 4X16 29 93903-24420 S C R E W , T A P P I N G , 4X16 30 93903-24480 31, 94001-06000-0s
Read
. . . .
. . . .
. . . .
SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .
~MM................
3 1 1 1 3 3
Serial No. Nomor Serie
Notes Catatan
F - 3 H a n d l e C a b l e
lever.Switch.
KCJ3-F0300 -
-
Service item Bagianyang diservis
F. R. T.
'ABLE COMP., THROTTLE.......... ONE OR ALL - satuatausemuanya) CABLE COMP., CHOKE EVER, CHOKE................... GRIP, R. HANDLE ABLE COMP., CLUTCH............ GRIP COMP., R. BRACKET, HANDLE LEVER WITCH ASSY., STARTER LIGHTING KILL. #WITCH ASSY., WINKER........... 'WITCH COMP., FR. LEVER........ GRIP, L. HANDLE LEVER COMP., L. HANDLE
_
0.4 0.3 0.2
0.6 0.5 0.1
Description
Ref.No. P a r t N o . Nomor Nomor Part
Nama - Part
Petunjuk 1 2 3 4
17910-KCJ-690 17920-KCJ-690 17950-KCJ-690 17962-KCJ-690
5
22870-KCJ-690
6 7
32161-404-000 35150-KCJ-690
8 9 10
CABLE CABLE CABLE LEVER, CABLE
Reqd.
COMP. A, THROTTLE....... COMP. 8, THROTTLE....... COMP., CHOKE............ CHOKE.................. COMP., CLUTCH...........
1 1 1 1 1 2
35200-KCJ-690 35330-413-003 45517-166-006
BAND Bl, WIRE................. SWITCH ASSY., STARTER LIGHTING KILL SWITCH ASSY., WINKER.......... SWITCH COMP., FR. LEVER....... HOLDER, MASTER CYLINDER.......
1 1 1 1
11 12 13 14 15
53140-MR4-900 53165-MR4-900 53166-MR4-900 53172-KT7-750 53178-KCJ-690
GRIP COMP., R................. GRIP, R. HANDLE............... GRIP, L. HANDLE............... BRACKET, HANDLE LEVER......... LEVER COMP., L. HANDLE........
1 1 1 1 1
16 17 18 19 20
53180-425-010 53192-349-690 88210-KCJ-305 88220-KCJ-305 90113-438-000
BOOT, HANDLE LEVER............ BOLT, CLUTCH WIRE ADJUSTING... BACK......... MIRROR COMP., R. BACK......... MIRROR COMP., L. BOLT, L. STEERING HANDLE LEVER PIVOT
1 1 1 1
21 22 23
2 NUT, LOCK..................... 90314-GN5-910 1 NUT, FIXING................... 90321-MR8-000 93892-05020-07 SCREW-WASHER, 5X20............ 1 1993.10.01 E F-3
Serial No. NomorSerie
No.
Jumlah GL 200
Notes Catatan
_
1
3
F - 3 H a n d l e Cable
lever-Switch.
KCJ3-F0300
S ervic e
item Bagian yang diservis
Description Nama Part
Ref.No. P a r t N o . Nomor Nomor Part
F. R. T.
Petunjuk 24 25
’
93892-05025-07 93892-05035-07
SCREW-WASHER, SCREW-WASHER,
Jumlah GL 100
5X25............ 5X35............
1 1
26 93892-05045-07 SCREW-WASHER, 5X45............ N U T , F L A N G E , 6MN.............. 27 94050-06000 28 96001-06022-07 BOLT, FLANGE, 6X22............ A 53170-KCJ-690 LEVER ASSY, L. HANDLE . . . . . . . . . . . . . .
1 1 2
1993.10.01
4 cl
Reqd. N o .
E
F-3
1
Serial No. Nomor Serie
Notes Catatan
- a
F -4 Front brake cyl rnder
master
KCJ3-FO400
Service item Bagianyang diservis
F.R.T.
WITCH ASSY., FR. STOP......... DIAPHRAGM LEVER, R. STEERING HANDLE BRAKE.......... OSE COMP., FR. CYLINDER SUB ASSY., FR. BRAKE MASTER CYLINDER SET, MASTER
0.1 0.4
Descriction Nama Part
Ref.Nc. Part No. Nomor Nomor Part Petunjuk
Reqd. N o . Jumlah GC 200
2 3 4
1
35340-MA5-671 45126-KCJ-691 45504-410-003 45510-KCJ-305
5
45512-MA6-006
SWITCH ASSY., FR. STOP ........ HOSE COMP., FR. BRAKE ......... BOOT COMP ..................... CYLINDER SUB ASSY., FR. BRAKE MASTER PROTECTOR .....................
6 7 a 9 10
45513-HA2-006 45517-166-006 45520-MG7-006 45521-HA2-006 45530-471-831
CAP, MASTER CYLINDER . . . . HOLDER, MASTER CYLINDER . DIAPHRAGM . . . . . . . . . . . . . . . PLATE, DIAPHRAGM . . . . . . . . CYLINDER SET, MASTER . . . .
11 12 13 14 15
53175-KCJ-690 90114-166-006 90145-MS9-611 90545-300-000 90651-MA5-671
L E V E R , R . STEERING BOLT, HANDLE LEVER BOLT, OIL, 10x22 . . . WASHER, OIL BOLT . . . CIRCLIP . . . . . . . . . . . .
16 17 18 19
93600-04012-16 93893-04012-17 94050-06000 96001-06022-07
S C R E W , F L A T , 4X12 . S C R E W - W A S H E R , 4X12 N U T , FLANGE, 6MM . . B O L T , F L A N G E , 6X22
1993.10.01
E
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
HANDLE . . . . . PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 2
. . . . . . . . . . . .
F-4
Serial No. NomorSerie
Notes Catatan
F - 5 Handle
p i p e - T o p bridge
lo 1’
8
,S
KCJ3-F0500
Service item Bagian yang diservis
I=.
R.-F.
KEY SET........................ SWITCH ASSY., COMBINATION & LOCK. .BASE COMP., HANDLE .PIPE COMP., STEERING .BRIDGE, FORK TOP WEIGHT, STEERING HANDLE........
0.7 0.5
Description Nama Part
Ref.Nc. Part No. Nomor Nomor Pat-t Petunjuk
Jumlah GL 200
1
KEY SET....................... SWITCH ASSY., COMBINATION & LOCK BASE COMP., ........... COVER, COMBINATION SWITCH..... STAY, COMBINATION SWITCH COVER SETTING
1 1 1
53100-KCJ-690 53104-KBW-900 53104-KR3-000 53107-MFl6-630
HANDLE... PIPE COMP., STEERING WEIGHT, STEERING HANDLE....... WEIGHT B, HANDLE.............. RUBBER B, HANDLE WEIGHT.......
1 2 2 4
11 12 13 14 15
53108-MB6-630 53231-KCJ-690 90104-MJI-000 90117-KWI-900 90191-MJO-940
RING, HANDLE WEIGHT SNAP...... TOP.............. BRIDGE, FORK BOLT, F L A N G E , 8x19............ BOLT, FLANGE, 6X28............ SCREW, OVAL, 6X40.............
2 1 2 4 2
16 17 18 19 20
90503-011-000 91059-KY2-711 93903-25120 95014-21201 95020-15100
WASHER, STEERING STEM......... SCREW, TAPPING, 3X16.......... SCREW, TAPPING, 5X10.......... HOLDER A2, HANDLE PIPE UPPER.. STEM.......... NUT E, STEERING
1 3 1 2 1
21
95701-08040-07
BOLT,
2
1 2
35010-KCJ-690 35100-KCJ-690
3 4 5
35101-KCJ-690 35105-KCJ-690 35106-KCJ-690
7 8 9 IO
0.2
1993.10.01 1. 3
Reqd. N o .
FLANGE,
1
8x40............ E
F-5
Serial No. NomorSerie
Notes Catatan
~___~
8
F-6 Steering
stem
KCJ3-FObOO
Service i tern Bagian yang diservis
F. R. T.
CE, STEERING TOP BALL........ NE OR ALL - satu a t a u s e m u a n y a ) ACE, STEERING TOP CONE EM COMP., STEERING........... READ COMP., STEERING HEAD TOP.
1.0 1.1
qef.No. Vomor ‘etunjuk
Description Nama - Part
Part No, Nomor Part
Reqd. No.
Jumlah GL 200
1 2 3 4 5
45155-KCJ-690 50301-041-010 53200-KCJ - 6 9 0 5321 I-028-010 53212-030-010
CLAMPER C O M P . , B R A K E H O S E . . . . . RACE, S T E E R I N G T O P B A L L . . . . . . . STEM COMP., S T E E R I N G . . . . . . . . . . RACE, S T E E R I N G T O P C O N E . . . . . . . RACE, S T E E R I N G B O T T O M C O N E . . . .
6 7
53214-001-010 53215-001-000
8
53220-074-000
DUST SEAL, S T E E R I N G H E A D . . . . . . 1 WASHER, STEERING HEAD DUST SEAL 1 THREAD COMP., STEERING HEAD TOP 1 BOLT, F L A N G E , 8X40............ 2 B A L L , S T E E L , #6 (3/16)........ 4 2
Serial No. Nomor Serie
Notes Catatan
1 2 1 1 1
0.5
9 10
95801-08040-07 9621 I-06000
1993.10.01
E
F-6
4 3
6
61
,
F-7 Front
fender
KCJ3-F0700
Service item Bagianyang diservis ENDER,
F R . . . . . . . . . . . . . . . . . . . . .
F.R.T. 0.1-m
-~ 1 2 3
45156-KBW-90045451-473-000 61100-KCJ-690ZC 61100-KCJ-690ZD 61100-KCJ-690ZE
14
Description Nama -Part
Ref.No. Part N o . Nomor F:omorPart Petunluk
Reqd. N o .
CLAMPER, FR. BRAKE HOSE....... GUIDE, FR. FENDER CABLE....... FENDER, FR. *G142w TASMANIA GREEN METALLIC *NHl*...................BLACK
Jumlah & 100 1 1
1
1
4 5
61100-KCJ-690ZF 61101-KCJ-690 61102-KCJ-690
mRP140m VORTEX PURPLE METALLIC 1 xRZOZCU%......CANDY LAC RED-U 1 COLLAR, FR. FENDER SETTING.... 4 STAY, F R . F E N D E R . . . . . . . . . . . . . . 1
6
96001-06025-00
BOLT,
FLANGE,
6X25............
4
Serial No. NomorSerie
Notes Catatan
F-8 Front
fork
Service i tern Bagian yang diservis
F. R. T.
‘ O R K A S S Y . , FR . . . . . . . . . . . . . . . . . ADD 0.2 FOR EACH. . tambahkan 0.2 untuk masingz) iPRING, FR. F O R K . . . . . . . . . . . . . . . ‘ I P E COMP., F R . F O R K . . . . . . . . . . . ADD 0.5 FOR EACH. t a m b a h k a n 0,5 untuk masing*) SEAL SET, FR. FORK ADD 0.5 FOR EACH. t a m b a h k a n 0 . 5 u n t u k masing2) ASE, R. BOTTOM . . . . . . . . . . . . . . . . ADD 0.6 FOR EACH. tambahkan 0.6 untuk masing2)
0.5
0.2 0.8
0.9
Ref.No. P a r t Nomor Petunjuk
Description Nama - Part
No. Nomor Part
Seqd. N o .
Jumlah GL 200
F O R K A S S Y . , R . FR . . . . . . . . . . . . SPRING, FR. FORK . . . . . . . . . . . . . PIPE COMP., FR. FORK . . . . . . . . . RING, BACK UP . . . . . . . . . . . . . . . . S P R I N G , F R . CUSHION REBOUND . .
. . . . .
1 2 2 2 2
6 51420-KCJ-691 7 51432-447-731 8 51437-613-003 9 51440-KCJ-691 1 0 51490-GAA-305
CASE, R. BOTTOM . . . . PIECE, OIL L O C K . . . . RING, PISTON . . . . . . . PIPE, SEAT . . . . . . . . . SEAL SET, FR. FORK .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 2 2 2 2
1 1 51500-KCJ-691 1 2 51520-KCJ-691 13 90116-383-721 14 90544-283-000 15 90601-354-000
FORK ASSY., L. FR . . . CASE, L. BOTTOM . . . . . BOLT, SOCKET, 8MM . . . W A S H E R , S P E C I A L , 8MM RING, OIL SEAL STOP .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 2 2 2
1 6 91254-GAA-003 17 94605-27101 18 94608-50000
D U S T S E A L (SHOWA) . . . . . . . . . . . . . B O L T Dl, F O R K . . . . . . . . . . . . . . . . . O-RING, 23X2.8 . . . . . . . . . . . . . . . .
2 2 2
1 2 3 4 5
51400-KCJ-691 51401-KCJ-691 51410-KCJ-691 51412-KK4-003 51412-369-000
1993.10.01
E
Serial No. Nomor Serie
Notes Catatan ~_
F-8
4 5
F-9 Front
brake
cal
Servic a item Bagian yang diservis
i
per
F . R. T.
bEAL S E T , P I S T O N . . . . . . . . . . . . . . . 0 . 6 ‘AD SET, FR.................... 0.2 BRACKET, R. ‘ISTON......................... 0.5 ADD 0.1 FOR EACH. - t a m b a h k a n 0,l untuk masing’) ( I N C . RELATIVE.PART - termasuk part yang berhubungan) 0 . 4 :ALIPER ASSY., R . FR.:.........
?ef.No. Vomor ‘etunjuk
Description Nama Part
P a r t NO . Nomor Part
1 0 6 4 5 1 -GEZ-405 2 06455-KR3-405 3 43352-568-003 4 43353-461-771 5 45107-MN5-006
SEAL SET, PIS PAD SET, FR . . . . . SCREW, BLEEDER . . CAP, BLEEDER . . . . PISTON . . . . . . . . . .
Reqd. No. Jumlah GL 200
TON.............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 1 1 1 2
6 7 8 9 10
45108-ML4-006 4 5 1 3 1 -GE2-006 45131 -GZO-006 45132-166-016 45133-MA3-006
S P R I N G , P A D (NISSIN) PIN A, BOLT . . . . . . . . . BOLT, PIN . . . . . . . . . . . BOOT, PIN BOLT . . . . . . BOOT B . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 1 1 1
11 12 13 14 15
45200-KCJ-691 45203-MG3-016 45210-KR3-871 45215-KA3-732 45216-KW6-901
CALIPER ASSY., PLUG, P I N . . . . . . BRACKET, R . . . . . PIN, HANGER . . . . NUT, TORQUE . . . .
. . . . .
. . . . .
1 2 1 2 1
16 17
45216-166-006 90155-KY4-901
WASHER, WAVE . . . . . . . . . . . . . . . . . . B O L T , F L A N G E , 8X25 . . . . . . . . . . . .
1 2
1993.10.01
R. . . . . . . . . . . . .
E
FR . . . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
F-9
Serial No. Nomor Serie
Notes Catatan -
11
3 \
F-10 Front
wheel
19 +p KCJ3-FIOOO
Service item Bagian yang diservis
F. R. T.
FR. WHEEL................ BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER IUB COMP., FR. WHEEL........... OLLAR, FR. AXLE DISTANCE...... B E A R I N G , R A D I A L B A L L , 6301U ADD 0.1 FOR EACH.. - t a m b a h k a n 0,l untuk masing2) IHEEL S E T , F R . . . . . . . . . . . . . . . . . . IIN, F R . W H E E L . . . . . . . . . . . . . . . . . IUB, F R . B R A K E . . . . . . . . . . . . . . . . . DISK, FR. BRAKE ,XLE,
Description Nama - Part
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk TUBE,
deqd. N o . Jumlah GL 200
TIRE
(3.00-18) . . . . . . FLAP, TIRE (18\.. . . . . . . . . . . . WHEEL............... AXLE, F R . COLLAR, F R . W H E E L S I D E . . . . . . . . B A L A N C E R (ZOG)................
1 1 1 1 N 1 1 1 1 1
2.6 0.5
1 2 3 4 4 3 0 1 -KU1 - 9 0 0 4 4431 I-046-000 5 44606-283-000
1.0 2.3 0.4
6 44610-KCJ-690 7 44620-400-000 [HI 44650-KCJ - 3 0 5 9 44680-410-000 1 0 44701-KCJ-690
HUB COMP., FR. WHEEL.......... COLLAR, F R . A X L E D I S T A N C E . . . . . WHEEL SET, FR................. RETAINER, GEAR BOX............ RIM, FR. WHEEL................
11 1 2 44800-KWI-911 13 44806-399-701 14 44808-399-701 15 45122-KCJ-690ZC
IIRE, FR.(2.75-18 42PE.. . . . BOX ASSY., SPEEDOMETER GEAR... G EA R, SP E E D O M E T E R . . . . . . . . . . . . . WASHER, SPEEDOMETER GEAR...... HUB, FR. BRAKE *NH255M% SHIMMER SILVER METALLIC
1
BRAKE............... DISK, F R . BOLT, DISK, 8X22.............. N U T , u , ~MM................... N U T , F L A N G E , IZMM............. O I L S E A L , 2 3 X 3 7 X 7 (ARAI)......
6 5 1 1
0.3
1 6 4 5 2 5 1 -KR3-000 1 7 90105-MK5-010 1 8 90301-473-003 1 9 90306-KFO-003 20 91252-030-003 21 91258-410-006 2 2 92911-06018-OE
D U S T
BO L
T
1993.10.01
,
S
E
S
TU D
A
L,
,
40x50x5 (N~K)...... 6X18.............. E
Serial N o . Nomor Serie
d
Notes Catatan
1
1 i 2
1
i
5
F-10
4 7
F - I O Front
wheel
Service i tern Bagian yang diservis
F.R.T.
ief.No. Uomor ‘etunjuk
Description Nama - Part
Part No. Nomor Part
2 3 96140-63010l-i 2 4 9-195s
BEARING, RADIAL BALL, 6301RS... ............ SPOKE SET 27518
1993.10.01
E
Reqd. NO .
Jumlah GL 200
2 1*
F-10
Serial No. Nomor Serie
Notes Catatan 1 set = 18 pcs INSIDE SPOKES (9-l 95) 18 pcs OUTSIDE SPOKES (9-l 94.5)
l
F-11 Rear
brake
Service i tern Bagian yang diservis
F. R. T.
HOE SET, BRAKE................ 0.5 ‘ANEL COMP., RR. BRAKE......... 0.6 INC. RELATIVE PART. termasuk part yang berhubungan) R M ,
R R . BRAKE.................
0.1
?ef.No. Uomor ‘etunjuk
Part No. Nomor Part
2
A31 20-KCJ-690 43100-KCJ-690ZC
3 4 5
43141-ME4-000 43145-399-000 43151-329-000
6 7 8 9 10
43410-KCJ-690 45134-250-000 90301-473-003 90305-ME5-003 90524-030-000
1
11 12 13
90559-KCJ - 6 9 0 94201-20200 95701-06035-00
Description Nama - Part
Reqd. N o . Jumlah GL 200
SHOE SET, BRAKE............... COMP., RR. BRAKE sNH255fW SHIMMER SILVER METALLIC CAM, RR. BRAKE................ INDICATOR, RR. BRAKE.......... SPRING, R R . B R A K E S H O E . . . . . . . .
1
ARM, RR. BRAKE................ DUST SEAL, BRAKE CAM.......... N U T , U , 6MM................... N U T , F L A N G E , 16MM............. WASHER A, HANDLE HOLDER SETTING
1 1 1 1
WASHER, RR. AXLE . . . . . . . . . . . . . . PIN, SPLIT, 2.0X20 . . . . . . . . . . . . B O L T , F L A N G E , 6X35 . . . . . . . . . . . .
1 1 1
1 1 1 2
1
Serial No. Nomor Serie
Notes Catatan
F-12 Rear
wheel
KCJ3-F1200
Service item Bagianyang diservis iPROCKET COLLAR, BEARING, 'ADD 0.1 tambahkan
F. R. T.
COMP., FINAL D R I V E N ... RR. AXLE DISTANCE RADIAL BALL, 62031) FOR EACH. 0,l untuk masing')
0.5
Ref.No.
Part NO . Nomor Nomor Part Petunjuk -1 41200-KCJ-690 2 3 4 5
Description Nama-Part SPROCKET
COMP.,
DRIVEN (43T) BUSH, RR. WHEEL DAMPER ........ 41241-307-010 42301-KCJ-690 AXLE, RR. WHEEL ............... COLLAR, RR. WHEEL ............. 42312-KCJ-690 42601-KCJ-690ZA HUB COMP., RR. WHEEL *NH255m SHIMMER SILVER METALLIC
Reqd. No.
Jumlah GL 200
FINAL
1 4 1 1 1
8 9 IO
42620-KCJ-690 COLLAR, RR. AXLE DISTANCE ..... 42650-KCJ-305ZC WHEEL SUB ASSY., RR. *NH255t@=$ SHIMMER SILVER METALLIC RIM, RR. WHEEL ................ 42701-KCJ-690 TIRE, RR. (100/90-18 56~). .... TUBE, TIRE (100/90-18) ......
11 12 13 14 15
446061283-000 90128-KBB-900 90304-GEE-003 90559-KCJ-690
FLAP, TIRE (18) ............... BALANCER (20G) ................ BOLT, SPROCKET FIXING ......... NUT, .u, IORM .................. WASHER, RR. AXLE ..............
1 N 4 4 1
16 17 18
90664-216-000 90753-GB4-681 96140-62030-10
CIRCLIP, 58MM ................. OIL SEAL, 27X40X6 ............. BEARING, RADIAL BALL, 6203U ...
1 1 2
1993.10.01
E
1 1 1 1 1
F-12
Serial No. NomorSerie
Notes Catatan -
9
F-12 Rear
wheel
KCJ3-F1200
Ref.No.
Bagian yang diservis
F.R.T.
Nomor Petunjuk
P a r t No. Nomor Part
19 9-161
Description Nama - Part SPOKE
1993.10.01
SET
100/9OlB
E
Reqd. No. Jumlah CL 200
............,
l
Serial No. Nomor Serie
Notes Catatan
*
1 set = 16 pcs INSIDE SPOKES (9-l 61) 18 pcs OUTSIDE SPOKE: (9-l 62.5)
F-12
5 1
F-13
S ervic a .i tern Bagian yaf@ dtiservis
Aef.No. Pa:rp vomor ‘etunjuk
:OCK A S S Y . , F U E L . . . : . : . . . . . . . . . . S C R E E N S E T , fUEL. S T R A I N E R -ANK S U E ASSY:,. FUEL.. . . . . . . . . . EUF,L UNTT ;l%b‘dD SUE a~&.“, ‘k’i’. . . . . . . . . . . S H R O U D Sir&ksSY., L.
I
0.4 0.1
1 2 3 4 5
16173-OO’t-004 16950-KCJ-691 16952-461-771 16958-MAl -731 16959-471-831
7 8 9 IO
TY PE6
(NtilE) Black (NHIG)
I
No.
Jumlah GL ZOO P A C K I N G , FUEL S T R A I N E R C U P . . . . 1 COCK ASSY., FUEL.............. 1 SCREEN SET, F U E L S T R A I N E R . . . . . 1 O-RING........................ 1 FILTER, CUP................... 1
17520-KCJ- 691Zl-l T A N K S U B ASSY ., F U E L (WL) ‘NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . . 17611-286-000 C U S H I O N , FUEL TANK FR . . . . . . . . . 2 17613-MV4-000 C U S H I O N , FUEL TANK RR . . . . . . . . . 1 17620-460-067 C A P C O M P . , F U E L FIl.LER.. . . . . . . 1 1 7 6 8 1 -KBW-900 TUBE, FUEL.................... 1
II 37800-KBW-900 1 2 50200-KCJ-690ZA 1
Reqd.
*NH1 E - TYPE5’ . . . . . . . . . . . . . . . . . . . . 1
Candy lac red
green metallic
ITYPES
Description N a m a -Part
6 17520-KCJ-6glZC T A N K S U B ASSY ., F U E L (WL) “R202CU - TYPEI’ . . . . . . . . . . . . . . . . . . 1 17520-KCJ-691ZD TANK SUB ASSY ., F U E L (WL) ‘RP14OM - TYPE2’........,_........ 1 17520-KCJ-691ZE T A N K S U B A S S Y ., F U E L (WL) l Gl 42M - TYPES’ . . . . . . . . . . . . . . . . . . . . 17520-KCJ -691ZF T A N K S U B A S S Y . , F U E L (WL) l NHlF - TYPE4’ . . . . . . . . . . . . . . . . . . . . 1 17;20-KCJ-6glZG TANK SUB A S S Y . , F U E L (WL)
Color chart for fuel tank sub assy. Tabel warna untuk fuel tank sub assy.
TYPE1 1
0.2
NO. No+t?ovPart
FUEL UNIT..................... 1 SHROUD SUE ASSY., R. *G142Ma TASMANIA GREEN METALLIC 1 50200-KCJ-690ZB *NHl*...................BLACK 1
Serial No. Nomor Serie
Notes Catatan
F-13 Fuel
tank
KCJ3-I71300
Service i tern Bagian yang diservis
F.R.T.
Ref.No. P a r t N o . Nomor Nomor Part
Description Nama - Part
Petunjuk
Reqd.
No.
Jumlah GL 200
SHROUD SUB ASSY., R. *RP140m VORTEX PURPLE METALLIC 50200-KCJ-690ZF *RZOZCU*......CANDY L A C R E D - U 1 3 50300-KCJ-690ZA S H R O U D S U B A S S Y . , L . *G142r% TASMANIA GREEN METALLIC 50300-KCJ-690ZEl *NHl*...z...............BLACK 50300-KCJ-690ZD *RP140M% VORTEX PURPLE METALLIC 50300-KCJ-690ZF *RZOZCUh......CANDY L A C R E D - U COLLAR, RIVETING.............. 14 61102-329-790 15 83551-300-000 GROMMET, AIR CLEANER CASE.....
Serial No. Nomor Serie
Notes Catatan
12) 50200-KCJ-690ZD
1 6 17 18 19 20
90324-KBW-900 91305-443-740 93891-05012-07 94050-06080 95002-02100
21
95701-08025-08
COLLAR,
FUEL
TANK
MOUNTING....
1 1 1 1 1 1 2 2 1
O-RING........................
1
SCREW-WASHER, 5X12............ N U T , F L A N G E , 6MM.............. C L I P , T U B E (BIO)..............
2 4 2
BOLT,
1
1993.10.01
FLANGE,
8X25............
E
F-13 5 :
F-14 S e a t - R e a r
c o w l
16
15
S ervic e i tern Bagian yang diservis
R e f . N o . P a r t NC. Nomor Nomor Part Petuniuk
F. R. T.
OCK ASSY., SEAT............... 0.5 ABLE, SEAT LOCK............... 0.2 COWL SUB ASSY., R. RR. SIDE ADD 0.1 FOR EACH - tambahkanO,l untuk masing’) COWL SUB ASSY., RR. CENTER RACKET COMP., SEAT LOCK....... 0.1 SEAT ASSY., DOUBLE Color chart for left rear side cowl sub assv. Tabel warna untuk left rear side cowl sub assy. +Xzz Warna utama Type kendaraan TYPE1 1 TYPE2 TY PE3
5i4
’
Tasmania green metal
TY PE4
Black (NHlF)
TY PE5
Black (NHlE)
TY PE6
Black ( N H 1G)
I
1 2 3 4 5
61103-KEB-900 61104-357-000 64527-KY2-7GO 771 IO-ML7-922 7 7 1 5 1 -MB~ - 8 7 0
RUBBER A, RR. FENDER MOUNTING. C O L L A R , F R . F E N D E R ........... N U T , C L I P , 4MM.... ........... L O C K A S S Y . , S E A T . . ........... S P R I N G , S E A T L O C K . ...........
6 7 a 9 IO
77156-KCJ - 6 9 0 77160-KCJ - 6 9 0 77200-KCJ - 6 9 0 77204-292-000 77205-286-000
C A B L E , S E A T L O C K . . ........... B R A C K E T COMP., S E A T LOCK . . . . . . SEAT ASSY., DOUBLE . . . . . . . . . . . RUBBER, S E A T S E T T I N G . . . . . . . . . . RUBBER 6, S E A T S E T T I N G . . . . . . . .
COWL SUB ASSY., R. RR. SIDE ‘G142M -TYPES’.................... 77215-KCJ-691ZJ C O W L S U B A S S Y . , R . R R . S I D E l R202CU - TYPEl’ . . . . . . . . . . . . . . . . . . 77215-KCJ-691ZK C O W L S U B A S S Y . , R . R R . S I D E ‘RP140M - TYPEP’.................. 77215-KCJ-6glZL C O W L S U B A S S Y . , R . R R . S I D E ‘NH1 F - T Y P E 4 ’ . . . . . . . . . . . . . . . . . . . . . . 77215-KCJ-691ZM C O W L S U B A S S Y . , R . R R . S I D E ‘NH1 E - TYPE5’ . . . . ..I............... 77215-KCJ-6glZN C O W L S U B ASSY., R . R R . S I D E ‘NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . 1 2 77225-KCJ-691ZC C O W L S U B A S S Y . , L . R R . S I D E l R202CU - TYPEl* . . . . . . . . . . . . . . . . . . 77225-KCJ-6glZD C O W L S U B A S S Y . , L . R R . S I D E ‘RP140M - P/PEP* . . . . . . . . . . . . . . . . .
11
Candy lac red Vortex purple metallic ic
1
Description Nama Part
ReQd. N o .
Jumlah GL 200 2 2 4
KCJ3-F1400
Serial No. Nomor Serie
Notes Catatan
Color chart for left r e a r s i d e c o w l s u b assy. Tabel warna untuk left rear side cowl sub assy.
I
77215-KCJ-691ZE
red
1
TYPE6 1
Black (NHlG)
J
13
F-14 SeataRear
cowl
16
15 Service i tern Bagian yang diservis
F. R. T.
12) 77225-KCJ-691ZE
Reqd.
Description Nama - Part
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
No.
Jumlah GL 200
S U B ASSY., L . R R . S I D E ‘G142M -TYPES’.................... 77225-KCJ-6glZF C O W L S U B A S S Y . , L . R R . S I D E ‘NH1 F - TYPE4’ . . . . . . . . . . . . . . . . . . . . . . 77225-KCJ-6glZG C O W L S U B A S S Y . , L . R R . S I D E ‘NH1 E - TYPES’ . . . . . . . . . . . . . . . . . . . . . . 77225-KCJ-691ZH C O W L S U B A S S Y . , L . R R . S I D E “NHlG - TYPEG’..................... 1 3 77235-KCJ-691ZB C O W L S U B ASSY., R R . C E N T F R l Gl42M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KCJ3-F14ixl Serial No. Nomor Serie
Notes Catatan
COWL
77235 -KCJ -691ZC COWL SUE ASSY., RR. CENTER NHt’ . . . . . . . . . . . . . . .
11 11 11 11 1
1
. . . . . . .
77235-KCJ-6glZE CoWLSUBASSY.. RR. CENTER ‘Hp14OM’ .._..._..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77235-KCJ - 6 9 1 Z G
‘1
COWL SUB ASSY.. RR. CENTER R202CU’
. . . . . . . . .
.._....... .,....
1
1 4 83551-30D-000 15 90101 -GEO-000
GROMMET, AIR CLEANER CASE..... 2 SCREW, HINGE PATCH............ 2
1 6 90107-KBW-900 1 7 90320-GC3-000 18 93894-04012-00 19 95701-06012-08 20 95701-06025-00
BOLT, BREAK OFF............... N U T , S P R I N G , 5MM.............. SCREW-WASHER, 4X12............ BOLT, FLANGE, 6X12............ BOLT; FLANGE, 6X25............
1993.10.01
E
2 2 4 2 2
F-14
55
8
F-15 Side
cover
Service Bagianyang
i tern diservis
F.R.T.
OVER, R. SIDE................. ONE OR ALL - satu atau semuanya)
0.1
tef.No. lomor ‘etunjuk
Description Nama Part
Part No. Nomor Part
1
83540-KCJ-690ZA
2 3 4 5
83545-KCJ-690 83551-300-000 83601-357-000 83640-KCJ-691ZA
6 90101 -GEO-000 7 90104-KRI - 8 6 0 8 90320-GC3-000
Reqd. N o . Jumlah GL 200
COVER, R. SIDE *NH303M* MAT AXIS G R A Y M E T A L L I C RUBBER, SIDE COVER............ GROMMET, AIR CLEANER CASE..... SETTING......... COLLAR, C O V E R COVER, L. SIDE sNH3031rWc MAT AXIS GRAY METALLIC SCREW, HINGE PATCH............ BOLT, SPECIAL, 6X22........... N U T , S P R I N G , ~MM..............
1993.10.01
E
F-15
Serial No. Nomor Serie
Notes Catatan
F-16 A i r
c l e a n e r
Service i tern Bagian yang diservis
cA S E ,
F. R. T.
AIR CLEANER.............. 0.6 0.1 ELEMENT, AIR CLEANER........... COVER, AIR CLEANER CASE 0.2 GUARD, AIR CLEANER ELEMENT..... TUBE, AIR CLEANER CONNECTING... 0.5
Ref.No. P a r t Nomor Petunjuk 1 2 3 4 5
No. Nomor Part
Description Nama - Part
Reqd. No.
Jumlah GL 100
15772-292-010 CLIP, BREATHER TUBE........... 17210-KCJ-690 C A S E , A I R C L E A N E R . . . . . . . . . . . . . ELEMENT, AIR CLEANER.......... 17213-KCJ-690 17214-KWI-900 D U C T , A I R C L E A N E R . . . . . . . . . . . . . COVER, AIR CLEANER CASE....... 17220-KCJ-690
1 1 1 1 1
6 7 8 9 10
17222-KBW-900 G U A R D 17226-KWI - 9 0 0 S E A L , 17253-KBW-900 T U B E , 17358-170-000 TUBE, 90111- 187-000 B O L T ,
, AIR CLEANER ELEMENT.... AIR CLEANER............. AIR CLEANER CONNECTING.. DRAIN................... F L A N G E , 6MM.............
1 1 1 1 3
1 1
90652-KBB-900
BAND, AIR CLEANER CONNECTING T U B E (52) 93500-05025-06 SCREW, P A N , 5X25.............. 9 3 9 0 3 - 2 5 4 2 0 S C R E W , T A P P I N G , 5X20.......... 93903-34320 SCREW, TAPPING, 4X12..........
1 1 5 1
12 13 14
1993.10.01
E
Serial No. Nomor Serie
Notes Catatan
F-16
57
F -17 Exhaust
muffler
Service i tern Bagian yang diservis
F. R. T.
iASKET, E X . P I P E . . . . . . . . . . . . . . . MUFFLER COMP., EX.
lef.Np. domor ietunjuk
0.2
6 7 8 9 10
Description Nama Part
Part No. Nomor Part
18231 -KBW-900 18233-KBW-900 18291 -MN5-650 18300-KCJ - 6 9 0 50125-KCJ-690
T, EX. PIPE . . COLLAR, EX. PIPE GASKET, EX. PIPE . MUFFLER COMP., EX GUIDE, HOSE . . . . . .
90304-MJO-920 94050-.06000 94050-10000 94103-10000 95801-10055-00
NUT, CAP, 7MM . . . . . . N U T , F L A N G E , ~MM . . . N U T , F L A N G E , IOMM . . W A S H E R , P L A I N , IOMM B O L T , F L A N G E , 10X55
1993.10.01
i8
Reqd. N o .
. . . . . . T . . . . . . . . . . . . . . . . . . .
E
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
Jumlah GL 200 1 2 1 1 1 2 1 1 1 1
F-17
Serial No. Nomor Serie
Notes Catatan
F-18 Peda I
KC.J3-F180cl
Service i tern Bagian yang digervis
F. R. T.
‘EDAL, G E A R C H A N G E . . . . . . . . . . . . . ARM, GEAR CHANGE ROD, TIE RUBBER, GEAR CHANGE PEDAL ARM ASSY., KICK STARTER RUBBER, KICK STARTER PEDAL, BRAKE K I C K
A R M . . . . . . . . . . . . . . . .
1 24701 -KCJ -690 2 24711 -KCJ-690 3 24720-KBW-900 4 24721 -KWl-900 5 2 4 7 8 1 -KR3-770
0.1
0 . 2 ARM.............. 0.3 iTOPPER, K I C K SWITCH ASSY., RR. STOP ROD COMP., RR. BRAKE ;HAFT C O M P . , R R . B R A K E P I V O T . . . 0 . 4 IOINT,
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
Description Nama Part
Reqd. NO .
Jumlah GL 200
PEDAL, GEAR CHANGE............ ARM, GEAR CHANGE.............. ROD, TIE...................... COVER, CHANGE. PEDAL........... RUBBER, GEAR CHANGE PEDAL.....
1
T, KICK ARM............... 1 CLIP, KICK STARTER ARM........ 1 ARM ASSY., KICK STARTER....... 1 STOPPER, KICK ARM............. 1 RUBBER, KICK STARTER.......... 1
1 1 1 1 1
28333-KKO-000 35350-KCJ-690 35357-KCJ-690 43451-KCJ-690 46500-KCJ-690
SPRING, KICK STARTER.......... 1 SWITCH ASSY., RR. STOP........ 1 SPRING, STOP SWITCH........... 1 ROD COMP., RR. BRAKE.......... 1 PEDAL, BRAKE.................. 1
1 6 46510-KCJ-690 1 7 46513-KBW-900 1 8 46515-KBW-900 19 90502-155-000 20 90505-116-670
SPRING ASSY., RR. BRAKE PEDAL. 1 TUBE, BRAKE PEDAL SPRING...... 1 1 SHAFT COMP., RR. BRAKE PIVOT.. W A S H E R , P L A I N , 7MM............ 2 W A S H E R , 13X20................. 1
21 22 23 24 25
Notes Catatan
1 1 1 2
6 28241 -KCJ-690 7 28293-333-000 8 28300-KCJ-690 9 28307-KCJ-690 1 0 2 8 3 1 1 -KC5-000 1 2 3 4 5
Serial No. Nomor Serie
W A S H E R , P L A I N , 6MM............ 1 94103-06700 P I N , S P L I T , 2.0X15............ 3 94201-20150 SPRING A, BRAKE ROD........... 1 95014-73100 J O I N T 8, B R A K E A R M . . . . . . . . . . . . 1 95015-32001 1 NUT B, BRAKE ROD ADJUSTING.... 95015-42000 F-18 E 1993.10.01
59
r F-18 Peda I
8
KCJ3-F1800
Service item Bagian yang diservis
F. R. T.
Ref.No. Nomor Petunjuk
Description Nama - Part
P a r t N O. Nomor Part
2 69 5 0 1 5 - 5 3 0 0 0 27 95701-06012-07 28 95701-06020-07 29 95701-08016-00 30 95701-08050-00
P I N
31 32
B O L T , F L A N G E , 8X28 B A L L , S T E E L , #8 (1
95801-08028-07 9621 I-08000
BOLT, BOLT, BOLT, BOLT,
1993.10.01
C ,
Reqd. N o .
Jumlah GL 200
J O I N T . . . . . . . . . . . . . . . . . .
FLANGE, FLANGE, FLANGE, FLANGE,
6X1 2 ........... 6x20 ........... 8X16 ........... 8x50 . . . . . . . . . . .
E
ii:::::::::
1
1 1 3 1 1 1
F-18
Serial No. Nomor Serie
Notes Catatan
5
8
F-19 6
S t e p
I
TP 4” “18 19
g
1 2
1 -6 !&14
w
‘“C t 1
KCJ;-F1900
Service i tern Bagian yang diservis
I=. R. T.
lUBEER, M U F F L E R M O U N T I N G . . . . . . . 0 . 3 HOLDER, R. STEP HOLDER, L. STEP UBBER, S T E P . . . . . . . . . . . . . . . . . . . 0 . 1 ADD 0.1 FOR EACH. t a m b a h k a n 0,l untuk masing*) BAR COMP., R. STEP PILLION
Lef.No. P a r t lomor ‘etunjuk
Description Nama - Part
NO . Nomor Part
No. Jumlah
Reqd.
GL 200
2 3 4 5
18421-438-670 18422-KCJ-690 50600-KCJ - 6 9 0 50618-KE8-000 50632-MJO- 940
RUBBER, MUFFLER MOUNTING...... COLLAR, MUFFLER MOUNTING . . . . . . HOLDER, R. STEP . . . . . . . . . . . . . . . C O L L A R , 6.5X11X3 . . . . . . . . . . . . . . RUBBER, STEP . . . . . . . . . . . . . . . . . .
6 7 8 9 IO
50636-KBW-900 50638-MJO-000 50639-KCJ - 6 9 0 50643-KN6-910 50648-MJO-000
PLATE, PILLION BAR COMP., R . PIN, STEP BAR PIVOT, CHANGE BAR COMP., L .
11 12 13 14 15
50700-KCJ-690 50713-KBW-900 9 0 0 0 1 -HA5-000 92101-06012-OG 94001-06000-0s
HOLDER, L. STEP . WASHER, STEP . . . . B O L T , H E X . , 6X28 B O L T , H E X . , 6X12 NUT, HEX., 6MM . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
16 17 18 19 20
94050-08080 94102-08000 94201-20150 95701-10030-00 94103-10000
N U T , FLANGE, 8MM . . . WASHER, PLAIN, 8MM . P I N , S P L I T , 2.0X15 . B O L T , F L A N G E , 10X30
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1
. . . . .
. . . . .
. . . . .
. . . . .
4 2 4 1 2
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 4 1 4 1
. . . .
. . . .
. . . .
. . . .
. . . .
1 4 4 2
WASHER, PLAIN, 1OMM .....................
1
i993.in.ni
STEP . . . . . . . STEP PILLION T . . . . . . . PEDAL . . . . . . . STEP PILLION
1 1 1 4 4
. . . . .
. . . . .
F
F-19
Serial No. Nomor Serie
Notes Catatan
6
/ I
F-20 Stand
5
KCJ3-FZOOO
Service i tern Bagian yang diservis
F. R. T.
TAND COMP., MAIN . . . . . . . . . . . . . . PRING G, MAIN STAND . . . . . . . . . . . BAR COMP., SIDE STAND P R I N G A , SIQE S T A N D . . . . . . . . . . .
0.5 0.2 0.1
Ref.No. P a r t Nomor Petunjuk 1
N O. Nomor Part
SOSOO-KCJ-690 50510-460-840 50526-KBW-900 50530-KCJ - 6 9 0 50543-KBW-900 90107-GNI-010 90304-GE8-003 90521-028-000 94201-30250
52
Description Nama Part
Reid. No.
Jumlah GL 100
STAND COMP., MAIN............. SPRING G, MAIN STAND . . . . . . . . . . SHAFT, MAIN STAND PIVOT . . . . . . . BAR COMP., SIDE STAND . . . . . . . . . SPRING A, SIDE STAND . . . . . . . . . .
1 1 1 1 1
SCREW, S ID E S T A N D P I V O T U T , u , IOMM . . . . . . . . . . . WASHER, 17X22 . . . . . . . . . . P I N , S P L I T , 3.0X25 . . . . .
1
N
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1
1 1
Serial No. Nomor Serie
Notes Catatan
F-21 SwingarmeChain
Service i tern Bagien yang diservis
c a s e
F. R. T.
RSE, DRIVE CHAIN.............. tlAIN, DRIVE................... SWINGARM S E T , R R . JSH, RR. FORK... . . . . . . . . . . . . . . . 3NE OR ALL- satu a t a u s e m u a r i y a ) DLLAR, R R . F O R K P I V O T . . . . . . . . . _IDER, CHAIN..................
0.1 0.8 1 .O 0.6 0.3
Ref.Nc. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
1 40510-KCJ-690 2 520-106 3 4 0 5 3 1 -KA4-732 4 40543-KCJ-690 5 40546-KW8-900 6 52108-356-006 7 52141 -KWl-900 8 52144-GE2-003 9 52171-KCJ-690 1 0 52200-KCJ-30520
Reqd.
No.
Jumlah GL 200
CASE, DRIVE CHAIN............. CHAIN/ DRIVE (FSCW 1. J O I N T , D R I V E C H A I N CDAIDO).... ADJUSTER, CHAIN............... CAP, RR. FORK END.............
Serial No. Nomor Serie
Notes Catatan
1
1
1 2 2
BUSH, RR. FORK.. . . . . . . . . . . . . . . 4 COLLAR, RR. FORK PIVOT........ 2 C A P , R R . F O R K D U S T S E A L CARAI) 4 SLIDER, CHAIN................. 1 F O R K COMP., RR. *NH255m SHIMMER SILVER METALLIC 1 B O L T , F L A N G E , 6MM............. B O L T , RR. FORK PIVOT.. . . . . . . . . N U T , U, 14MM.................. WASHER, FR. FENDER SETTING.... SCREW, TAPPING, 5X12..........
11 12 1 3 14 15
90111-187-000 9 0 1 2 1 -KBW-900 90305-GE8-003 90556-044-000 93901-25220
16 17
9 4 0 0 1 - 0 8 0 0 0 - 0 3 N U T ; H E X . , 8MM................ N U T , H E X . , 8MM................ 94030-08000
1993.10.01
E
2 1 1 2 2 2 2
F-21
63
F-22 Rear
cushion
KCJ3-F2200
i tern Servi’ce Bagian Yang diservis-
_ - F . H . r.
USHION ASSY., RR.............. ADD 0.1 FOR EACH.) ‘tambahkan 0,l untuk masing’) IUSH, U P P E R R U B B E R . . . . . . . . . . :ONE O R A L L - s a t u a t a u s e m u a n y a )
[email protected] N o . Vomor NomorPart ‘etuniuk
0.2
52400-KCJ-691 52486-056-000
0.3
D e - s cription Nama Part
Read.
No.
Jumlah GL 200
52489-399-601 94050-10000 94103-10000
CUSHION ASSY., RR............. COLLAR, RR. CUSHION RUBBER BUSH B U S H , U P P E R R U B B E R (SHOWA).... N U T , F L A N G E , IOMM............. W A S H E R , P L A I N , IOMM...........
2 2 2 2 2
95801-10035-00
B O L T , F L A N G E , 10X35...........
2
Serial No. N o m o r Serib
-Note% Catatan
F-23 Rear
fender
KCJ3-F2300
Service i tern Bagian Yang diservis ENDER
COMP.,
F. R. T.
RR...............
0.4
lef.No. lomor ‘etunjuk
Part No. Nomor Part
1 3 3 7 4 1 -KGZ-910 2 61110-388-000 3 61313-KN6-910 4 77309-KK6-000 5 801 0 0 - K C J - 6 9 0 6 7 8 9 IO
84701 -KCJ -690 90111-187-000 94050-06000 95012-11001 95701-06016-07
Description Nama Part
Resd. ‘ N o .
Jumlah GL 100
REFLECTOR, RR. REFLEX......... PLUG, USELESS HOLE............ RUBBER, HEADLIGHT MOUNTING . . . . GROMMET, TOOL TRAY . . . . . . . . . . . . FENDER COMP., RR . . . . . . . . . . . . . .
1 1 2 1 1
BRACKET, NUMBER PLATE . B O L T , F L A N G E , 6MM . . . . . N U T , FLANGE, 6MM . . . . . . BAND A, BATTERY . . . . . . . B O L T , F L A N G E , 6X16 . . . .
1 4 1 1 2
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
S e r i a l NO . Nomor Serie
Notes Catatan
F-24 W i n k e r
KCJ3-F2400
Service i tern Bagian yang diservis
F. R. T.
WINKER ASSY., R. F R . . . . . . . . . . . . C ADD 0.1 FOR EACH.’ t a m b a h k a n 0,l untuk masing2) WINKER ASSY., L. FR. STAY COMP., WINKER WINKER ASSY., R. RR. ( ADD 0.1 FOR EACH. - t a m b a h k a n 0,l untuk masingz) 1.ENS COMP . . . . . . . . . . . . . . . . . . . . . . BULB, W IN K E R
0.2
0.1
Ref.No. Nomor Petunjuk
1 33400-KCJ-691 2 33430-KAF-000 3 33450-KCJ-691 4 33491 -KAF-003 5 33600-KCJ-691 6 7 8 9 1 0
Description Nama - Part
Pert No. Nomor Part
33650-KAF-000 33650-KCJ-691 34905-KY6-003 50186-KBW-900 90380-MBZ-000
11 93903-34380 12 94050-I 0000
i 4 1 4
COLLAR, F R . W I N K E R . . . . WINKER ASSY., L. RR . . . B U L B , W I N K E R (12V 15W) STAY, RR. WINKER . . . . . . S C R E W , S P E C I A L , 6X8 . . .
. . . . . . . .
2
. . . .
. . . . .... . . . . . . . .
1 4 1 4
SCREW, TAPPING, 4x12 . . . . . . . . . . N U T , F L A N G E , IOMM . . . . . . . . . . . . .
4 4
E
No.
.Jumlah GL 200
WINKER ASSY., R. FR . . . . . . . . . . . LENS COMP . . . . . . . . . . . . . . . . . . . . . W I N K E R A S S Y . , L . FR . . . . . . . . . . . STAY COMP., WINKER . . . . . . . . . . . . WINKER ASSY., R. RR . . . . . . . . . . .
1993.10.01
66
Rsqd.
. . . .
. . . .
. . . .
1
F-24
Serial No. Nomor Serie
Notes Catatan
F -25 Tai I I igh
L_
_/ KCJ3-F2500
Service i tern Bagian yang diservis
F. R. T.
AILLIGHT UNIT................. BASE COMP., TAILLIGHT E N S COMP., TAILLIGHT.......... BULB, TAILLIGHT
0.2 0.1
Tef.No. Uomor ‘etuniuk
1 . 33701 -KCJ -691 2 33702-KCJ-691 3 33703-KCJ-691 4 33706-KCJ -691 5 34906-686-921 6 7 8
Description Nama Part
Part No. Nomor Part
93901-24480 94050-06000 94103-06000
Reqd. N o . Jumlah GL 200
TAILLIGHT UNIT................ LENS COMP., TAILLIGHT......... BASE COMP., TAILLIGHT......... PACKING....................... B U L B , T A I L L I G H T (12V 18/5W)...
1 1 1 1 1
SCREW, TAPPING, 4X16.......... N U T , F L A N G E , 6MM.............. W A S H E R , P L A I N , 6MM............
2 2 2
1993.10.01
E
F-25
Serial No. Nomor Serie
Notes Catatan
F-26 B a t t e r y
Service i tern Bagianyang diservis
F.R.T.
RAY COMP., BATTERY............ BATTERY CABLE, STARTER MOTOR CABLE, BATTERY EARTH WITCH ASSY., STARTER MAGNETIC.
0.2
0.3
Reqd. No. Description Ref.No. Part No. Jumlah Nomor Nama-Part NomorPart GL 200 Petunjuk 1 17232-KCJ-690 TRAY COMP., BATTERY........... 1 2 17234-KBW-900 COVER, BATTERY................ 1 3 BATTERY (12V7AH) . . . . . . . . 1 TUBE, BATTERY BREATHER........ 1 4 31502-KCJ-690 5 32410-KCJ-690 CABLE, STARTER MOTOR.......... 1
6 7 8 9 10
32411-253-000 32601-KCJ-690 35850-KCJ-690 35856-425-000 94002-06080-0s
COVER, STARTER MOTOR TERMINAL. CABLE, BATTERY EARTH.......... SWITCH ASSY., STARTER MAGNETIC RUBBER, MAGNETIC SHOCK........ NUT, HEX., 6MM................
1 1 1 1 1
11 12 13
94111-06800 WASHER, SPRING, 6MM........... 95701-06010-08 BOLT, FL A N GE, 6X10............ 95701-06012-07 BOLT/FLANGE, 6X12............
1 1 3
1993.10.01
E
F-26
Serial NO . NomorSerie
Notes Catatan
1
F-27 W i r e harnessI g n i t i o n c o i l
KCJ3-F2700
Service item Bagianyang diservis
F.R.T.
.D.I. UNIT.................... 0.4 COIL ASSY., IGNITION
ECTIFIER ASSY., REGULATOR..... ARNESS, WIRE.................. ORN COMP...................... RELAY COMP., WINKER
0.6 1.0 0.1
Ref.No.
Part N O. Nomor NomorPart Petunjuk 1 30401-KCJ-690 2 30410-KBW-900 3 30510-KCJ-690 4 30700-GN5-961 5 31600-KGI-920 6
31700-124-008
[fl 32100-KCJ-690 8 32412-KWI-900 9 32416-KM3-300
Resd. N o .
Description Nama - Part CUSHION,
C.D.I.
C . D . I .
Jumlah GL 200
UNIT.......... UNIT...................
COIL ASSY., IGNITION.......... CAP ASSY., NOISE SUPPRESSOR... RECTIFIER ASSY., REGULATOR.... RECTIFIER
ASSY.,
SILICON (SHINDENGEN) HARNESS, WIRE................. COVER, BATTERY TERMINAL....... COVER, MAGNETIC SWITCH TERMINAL HORN COMP. ( H I G H ) . . . . . . . . . . . . .
1
1 1 1 1 1 1 1
38110-KCJ-691
11 12 13 14 15
38120-KCJ-691 38301-KCJ-691 38306-KJ6-740 93892-05020-00 94002-06080-03
RELAY COMP., WINKER........... SUSPENSION, WINKER RELAY...... SCREW-WASHER, 5X20............ NUT, HEX., 6MM................
16 17 18 19
94050-06080 94111-06800 95701-06012-00 98200-21500
NUT, F L A N G E , 6MM.............. 2 WASHER, SPRING, 6MM........... 1 BOLT, FLANGE, 6X12............ 2 F U S E I3 (15A).................. 2
1993.10.01
E
Notes Catatan
1
IO
H O R N COMP.(LOW)...............
Serial No. NomorSerie
1
1 1 1 2 1
F-27
69
F-28 Frame
body
KCJ3-F2800
-13
Service i tern Bagian yang diservis
F.R.T.
‘OVER, CARBURETOR.............. 0.1 IODY C O M P . , F R A M E . . . . . . . . . . . . . . *5.3 ‘LATE, F R . E N G I N E H A N G E R . . . . . . . 0 . 2 PIPE, R. RR. GRIP ADD 0.1 FOR EACH. - tambahkan 0,l untuk masing’)
ef.No. P a r t
No. N o m o r Part
D e s c r i p t i o n
omor
Nama
1
16305-KBW-900ZC
2 3 4 5
19902-865-780 50100-KCJ-690 5032a-KCJ - 6 9 0 50351 -KWl-901
6 7
P L A T E , R . E N G I N E U PP E R H A NG E R. PLATE, L. ENGINE UPPER HANGER.
9 10
50353-KCJ-690 50354-KBW-900 50400-KCJ-690 50410-KCJ-690 50524-KBW-900
11 12 13 14 15
61102-329-790 a41 1 o-KBW-900 90019-399-010 90443-107-000 93891-05012-07
COLLAR, RIVETING . . . . . . . . . . . . . . HOOK, LUGGAGE . . . . . . . . . . . . . . . . .
16 17
19 20
94050-08000 94050-10000 95701-06014-00 95701-08016-08 95aoi-08055-00
N U T , F L A N G E , aMM . . N U T , F L A N G E , IOMM . B O L T , F L A N G E , 6X14 B O L T , F L A N G E , 8X16 BOLT,
F L A N G E , 8X55 . . . . . . . . . . . .
4 2 4 4 2
21 22
95aoi-08060-00 95801-08085-00
BOLT, BOLT,
F L A N G E , 8X60 . . . . . . . . . . . . F L A N G E , 8X85 . . . . . . . . . . . .
3 2
etunjuk
a
78
70
Reqd. N o .
Jumlah GC 100
Part
COVER, CARBURETOR *NH1 67MU* IRON NAIL SILVER METALLIC-U GROMMET A, SIDE COVER . . . . . . . . . BODY COMP., FRAME . . . . . . . . . . . . . R U B B E R , SEAT MOUNTING . . . . . . . . . P L A T E , FR. ENGINE HANGER . . . . . .
P I P E ,
R . R R . G R I P . . . . . . . . . . ” . . P I P E , L. RR. GRIP . . . . . . . . . . . . . RUBBER, STAND STOPPER . . . . . . . . .
BOLT, FLANGE, 10X110 . . . . . . . . . . N U T , C A P , 8MN . . . . . . . . . . . . . . . . . SCREW-WASHER, 5x12 . . . . . . . . . . . . . . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1 2
1
2 1 1 1 1 1 1 2 2 2 3 2
S e r i a l
N o .
Nomor Serie
Notes
Catatan
F-29 Too I s
-____
./ KCJ3-F2900
Service i tern Bagian yang diservis
-I-
F . R. T.
Ref.Np. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
Reqd. No.
Jumlah GL 200
89010-KCJ-690 99001-10120 99001-14170 99002-I 3500 99003-I 0000
TOOL SET...................... S P A N N E R , 10X12................ SPANNER, 14X17................ P L I E R S , 135................... D R I V E R 1 , P L U S S C R E W (NO.Z)...
6 7 8 9 10
99003-30000 99004-18190 99006-I 2000 99006-24000 99007-45000
1 D R I V E R 3 , M I N U S S C R E W (NO.2).. W R E N C H , B O X , P18X19........... 1 H A N D L E , E Y E W R E N C H , IZOMM..... 1 W R E N C H , E Y E , 24MM............. 1 S P A N N E R , PIN.................. 1
11
99008-01600
BAG,
1 2 3 4 5
T O O L , 160MM..............
Serial No. Nomor Serie
Notes Catatan
1 1 1 1 1
1
7
1
F-30 Caution
label
KCJ3-F3000
Service i tern Bagian Yang diservis
Ref.No. P a r t
F. R. T.
Nomor Petunjuk
1 87505-KCJ - 6 9 0 2 87506-KCJ-690 3 87507-KCJ-690 4 87560-KC5-920ZA
I i‘ 2
Description Nama - Part
No. Nomor Part
LABEL, TIRE . . . . . . . . . . . . . . . . MARK, BATTERY CAUTION . . . . . . LABEL, DRIVE CHAIN . . . . . . . . . M A R K , D R I V E C A U T I O N sTYPEW*
1993.10.01
E
Reqd.
No.
Jumlah GL 100
. . . . . . ..
. . . .
1 1 1. 1
F-30
Serial No. Nomor Serie
Notes Catatan
1 B
2
F-31 Mark
4
Service i tern Bagian yang diservis
F.R.T.
Ref.No. Nomor Petunjuk
P a r t N O. Nomor Part
Description Nama - Part
Reqd. NO .
Jumlah GL 100
1 17513-KCJ-690ZA M A R K , F U E L T A N K *TYPEI*....... 2 17513-KCJ-690ZB M A R K , F U E L T A N K *TYPEZ*....... 2 17513-KCJ-690ZC M A R K , F U E L T A N K *TYPE3*....... 2 17513-KCJ-690ZD M A R K , F U E L T A N K *TYPE4*....... 2 17513-KCJ-690ZE M A R K , F U E L T A N K *TYPE5*....... 2 17513-KCJ-690ZF M A R K , F U E L T A N K XTYPE6*....... 2 2 50261 -KCJ -690 MARK, HONDA................... 3 3 77228-KCJ-691ZD S T R I P E , R . R R . C O W L S I D E *TYPEI* 1 77228-KCJ-691ZE S T R I P E , R . R R . C O W L S I D E *TYPEZ* 1 77228-KCJ-691ZF S T R I P E , R . R R . C O W L S I D E *TYPE3;lc 1 77228-KCJ6glZG S T R I P E , R . R R . C O W L S I D E :FTYPE4* 1 77228-KCJ-6glZH S T R I P E , R . R R . C O W L S I D E *TYPE5:k 1 77228-KCJ-691ZJ S T R I P E , R . R R . C O W L S I D E *TYPE6* 1 4 77229-KCJ-691ZA S T R I P E , L . R R . C O W L S I D E *TYPEI* 1 77229-KCJ-6glZB S T R I P E , L . R R . C O W L S I D E *TYPE2* 1 77229-KCJ-691ZC S T R I P E , L . R R . C O W L S I D E *TYPE3* 1 77229-KCJ-6glZD S T R I P E , L . R R . C O W L S I D E *TYPE4* 1 77229-KCJ-691ZE S T R I P E , L . R R . C O W L S I D E *TYPE5* 1 1993.10.01 E F-31
Serial N o . Nomor Serie
KCJ3-F3100
Notes Catatan
KLIK PADA KELOMPOK ITEM YANG DICARI
TIGER KELOMPOK ENGINE E1 E2 E3 E4 E5 E6 E7 E8
Cylinder head Cam shaft/Valve Cam chain/Tensioner Cylinder Right crankcase cover Clutch Oil pump Left crankcase cover
E9 E10 E11 E12 E13 E14 E15 E16 E17
Generator Starting gear Starting motor Crankcase Crankshaft/Piston Transmission Gearshift drum Kick starter spindle Carburetor
E -1 Cy
I
i
nder
head
Service i tern Bagian yang diservis
F. R. T.
E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0 UIDE, V A L V E . . . . . . . . . . . . . . . . . . . ~3.8 I NC . R E A MING - termasuk reaming) A D D 0.3 FOR E A C H .
tambahkan 0,3 untukmasing’) A D D 0 . 7 F O R E\ACH. t a m b a h k a n 0,7 untuk masingz) A D D MORE 0.2 IF P E R F O R M E D .
tambahkan 0,2 lagi jika dilaksanakan) iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8 :OVER, L . C Y L I N D E R HEA-D........ 0 . 2 NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3 BQlT S T U D , 7X29 ADD 0.1 FOR EACH. t a m b a h k a n 0,l untuk masing’) ‘LUG, SPARK.................... 0.1
16
ief.No. Upmor ?etunpk
D.escript‘ion Nama - Part
Part No. Nomor Part
Reqd:po. Jumlah
GL 100
1 2 3 4 5
12000-KCN-000 12204-439-305 12206-KCN-305 12251 -KCN-003 12271-383-000
H E A D ASSY., C Y L I N D E R . . . . . . . . . . GUIDE, IN. VALVE . . . . . . . . . . . . . . GUIDE, EX. VALVE . . . . . . . . . . . . . . GASKET, CYLINDER HEAD . . . . . . . . . RUBBER, OIL SEAL . . . . . . . . . . . . . .
1 1 1 1 1
6 7 8 9 10
12331-KCJ-710 12339-KCJ-710 12361-383-000 16210-KCJ-710 16222-MV4-300
COVER, L. C YL I N D E R HEAD . . . . . . GASKET, PULSE GENERATOR BASE . CAP, TAPPET ADJUSTING HOLE . . . I N S U L A T O R , CARBURETOR . . . . . . . . N U T , S Q U A R E , SMM . . . . . . . . . . . . .
. . . . .
1 1 2 1 1
11 12 13 14 15
16223-KS5-000 9 0 0 0 1 -GHB-700 90023-MM5-000 9 0 0 4 1 -KEB-900 9 0 0 8 1 -KEB-900
BAND, BOLT, BOLT, BOLT, BOLT,
16 17 18 19 20
90091 -MM5-640 90442-028-000 90443-107-000 91301-I 07-000 91301-200-000
B O L T , S O C K E T , 6X22 . . W A S H E R , S E A L I N G , 8MM N U T , CAP, 8MM . . . . . . . O-RING, 75X2.5 . . . . . . O-RING, 10X1.6 . . . . . .
21 22 23 24 25
91303-KK3-830 91304-HE3-003 94101-06000 94301-08140 960bl-06022-00
INSULATOR . . . . . . F L A N G E , 6X35 . . . RECESSED, 5x28 . S T U D , 7X29 . . . . . S O C K E T , 6X118 . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 4 1 2 1
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
2 4 4 1 2
O-RING, 3 5 x 3 . . . . . . . . . . . . . . . . . . . 33.5X3.0 . . . . . . . . . . . . . . W A SH E R, P L A I N, ~MM . . . . . . . . . . . . P I N , D O W E L , 8X14 . . . . . . . . . . . . . . BOLT, FLANGE, 4X22............
2 1 1 2 2
O-RING,
. . . . .
S e r i a l N’b. N o m o r Serie
Notes. Catatan
E -1 Cylinder
P? 0 8
head
2
1
I-
4 4 14
14
Service i tern Bagian yang diservis
F. R. T.
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk 26 98069-58921
Description Nama - Part P L U G , PLUG,
1993.10.01
KCJ3-EOlOO
Reqd. N o .
Jumlah GL 200
Serial No. Nomor Serie
Notes Catatan
S P A R K (DP8EA-9 NGK)..... 1 S P A R K (X24EP-U9 N D ) . . . . . 1
E
E-l
I i
16
E-2 Camshaft-Valve
KCJ3-E0200
Service i tern Bagian yang diservis
F. R. T.
C AMSHAFT COMP.................. VALVE ROCKER.............. A, R M ,
( ADD 0.1 FOR EACH.
m2.8 *2.4
t a m b a h k a n 0,l untuk masing’) ~3.6 ia ‘ALVE.......................... I: A D D 0 . 2 F O R E A C H . tambahkan 0.2 untuk masing*) ( I N C . R E F A C I N G - t e r m a s u k s k u r l&p) ( EXC. VALVE GUIDE REPLACEMENT, kecuali penggantian valve guide) ‘S P R I N G , V A L V E I N N E R . . . . . . . . . . . . ~3.4 I[ADD 0 . 1 F O R E A C H . tambahkan 0.1 untuk masing2) RELATIVE PART t e r m a s u k p ayr at n gb e r h u b u n g a n )
(INC.
Ref.No. Nomor Petunjuk
Part No. Nomor Part
Reqd. N o .
Jumlah GL 200
SEAL, VALVE STEM.............. 1 12209-KL4-005 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)....... 3 14100-KCJ-710 C A M S H A F T COMP................. 4 14431-383-000 ARM, VALVE ROCKER............. 5 14451-437-000 SHAFT, VALVE ROCKER ARM....... 6 7 8 9 10
PLATE, VALVE ROCKER ARM SHAFT SETTING 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . . 1 4 7 2 1 -KBE-900 V A L V E , EX..................... 14751-383-005 SPRING, VALVE OUTER (NIPPON).. 14761-383-005 SPRING, VALVE INNER (NIPPON).. 14456-KG2-950
1
1 1
2 2 1 1 1 2 2
11 14771-107-020 RETAINER, VALVE SPRING........ 12 14775-107-000 SEAT, VALVE SPRING OUTER...... 13 14776-107-010 SEAT, VALVE SPRING INNER...... 1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . . 1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . .
2 2 2 4 2
16 90206-250-000 NUT, TAPPET ADJUSTING......... 1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . .
2 1
1993.10.01
18
Description Nama Parr
E
E-2
Serial No. Nomor Serie
Notes Catatan
11 9
E-3 C a m chain.Tensioner
KCJ3-E0300
Service item Bagianyang diservis ;PROCKET, CAM.............. :HAIN, CAM................. CHAIN....... [ENSIONER, CAM .IFTER ASSY., TENSIONER.... .GASKET, TENSiONER LIFTER ;UIDE, CAM CHAIN...........
F.R.T.
Ref.Nc. Part No. Nomor NomorPart Petunjuk
.
0.7 1.6 1.7 0 . 4
14321-KN6-930 14401-KBB-901 14500-KBB-900 14520-KY7-000 14523-KBB-901
SPROCKET, CAM (34T)........... CHAIN, CAM CIOZL) ............. TENSIONER, CAM CHAIN .......... LIFTER ASSY., TENSIONER ....... GASKET, TENSIONER LIFTER ......
6
14535-437-000
BOLT,
7 a 9 10
14550-KCJ-710 90002-KWI-900 90005-KY7-000 90071-MGS-000
11 12 13
90475-703-000 90488-425-000 91306-MG3-000
. .
.
*2.8
Description Nama-Part
CAM
CHAIN
TENSIONER
PIVOT GUIDE, C A M C H A I N . . . . . . . . . . . . . . BOLT, FLANGE, 6x10 ............ SCREW, PAN, 6 X 6 ............... BOLT, FLANGE SOCKET, 6X16 .....
Reqd.
No.
Jumlah GL 200
Serial No. NomorSerie
Notes Catatan
1
8MM ................. SEALING, 6MM .......... O-RING, 1 . 5 X 9 . 5 ............... WASHER
C,
WASHER,
19
E -4 C y l i n d e r
KCJ3-E0400
Service item Bagian yang diservis
F. R. T.
Y L I N D E R COMP.................. g3.1 A S K E T ,
C Y L IN
D
E
R.
..............
m3.0
Description Nama Part
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk 1 2 3
121 OO-KCN-000 12191-437-020 94301-10200
C Y L I N D E R
neqd. N o .
Jumlah GL 200
COMP.................1
GASKET, CYLINDER.............. P I N A , D O W E L , 10X20...........
1993.10.01
E
E-4
1 2
Serial No. Nomor Serie
Notes Catatan
8
E-5 Right
crankcase
cover
KCJ3-E0500
Service i tern Bagian yang diservis
F. R. T.
:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8 ;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7 LEVER COMP., CLUTCH OIL SEAL, 12X22X5
Ref.No. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
Reed. NO .
Jumlah GL 200
11330-KCJ-710 11393-KCJ-710 15650-KCN-000 22810-KBB-900 22815-428-000
COVER COMP., R. C R A N K C A S E . . . . . GASKET, R. COVER.............. GAUGE, OIL LEVEL.............. LEVER COMP., CLUTCH........... SPRING, C L U T C H L E V E R . . . . . . . . . .
6 7 8 9 10
91201-148-003 91307-035-000 94301-08140 94305-30102 96001-06040-00
O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1 O-RING, 18X3.................. 1 PIN, DOWEL, 8X14.............. 2 P I N , S P R I N G , 3X10............. 1 BOLT, FLANGE, 6X40............ 11
11
96001-06050-00
BOLT,
1 2 3 4 5
1993.10.01
F L A N G E , 6X50............
E
Serial No. Nomor Serie
Notes Catatan
1 1 1 1 1
1
E-5
21
E-6 Clutch
Service item Bagianyang diservis
r=.R.T.
IUTER COMP., CLUTCH............ CENTER COMP., CLUTCH DISK,
CLUTCH
1 .I
FRICTION
ONE OR ALL -satuatausemuanya) INC. RELATIVE PART .termasukpartyang berhubungan) PRESSURE .PLATE, CLUTCH LIFTER............. ?OD, CLUTCH jPRING, CLUTCH................. (ONE OR ALL- SatU ataU semuanya)
0.7
0.8
Ref.No. Part No. Nomor NomorPart Petunjuk 1 15451-107-000
Description Nama - Part WASHER,
OIL
Reed. No.
Jumlah GL 200
FILTER
ROTOR LOCKING COMP., CLUTCH ...........
2 3 4 5
ZZIOO-KCN-000 22121-KCS-650 22125-KW7-900 22131-KCN-000
OUTER CENTER
COMP., C L U T C H . . . . . . . . . . SEAT, JUDDER SPRING . . . . . . . . . . . G U I D E , CLUTCH OUTER . . . . . . . . . . .
1 1 1 1 1
6 7
a
9 10
22201-MJB-000 22201-166-000 22311.-62040H 22350-107-010 22361-437-000
FRICTION ......... DISK, CLUTCH FRICTION ......... DISK, CLUTCH PLATE, CLUTCH ................. PLATE, CLUTCH PRESSURE ........ LIFTER . . . . . . . . . . P L A T E , CLUTCH
1 4 4 1 1
11 12 13 14 15
22366-KCJ-710 22401-KCJ-710 22402-KW7-900 90050-357-000 90231-KBS-720
ROD, CLUTCH LIFTER ............ SPRING, CLUTCH ................ SPRING, JUDDER ................ BOLT, SPECIAL FLANGE, 6X22 .... NUT, LOCK, 16MM ...............
1 4 1 4 1
16 17
90461-107-000 91008-KK6-000
WASHER B, SPLINE, 2OMM ........ BEARING, RADIAL BALL, 16003 ...
1 1
1993.10.01
E
E-6
Serial No. NomorSerie
Notes Catatan
E-7 Oi
I pump
”
7
0 b&9 r 17
' P 17
KCJ3-E0700
Service i tern Bagianyang diservis
F.R.T.
UMP ASSY., OIL................ 0.9 ROTOR COMP., OIL FILTER EAR, OIL PUMP DRIVE........... 0.8 CAP, OIL FILTER ROTOR EAR, PRIMARY DRIVE............ 1.1
Description Nama-Part
Ref.Nc. Part No. Nomor NomorPart Petunjuk
Serial No. NomorSerie
1 2 3 4 5
15100-KCN-000 15131-KBB-900 15331-399-000 15332-399-000 15430-440-030
PUMP ASSY., OIL............... 1 GEAR, OIL PUMP DRIVE (34TI.... 1 ROTOR, OIL PUMP INNER (YAMADA) 1 R O T O R , OIL PUMP OUTER (YAMADA) 1 ROTOR COMP., OIL FILTER....... 1
6 7 8 9 IO
15436-107-000 15441-KCS-650 15446-107-000 15459-107-000 23121-KCN-000
CAP, OIL FILTER ROTOR......... THROUGH, OIL.................. SPRING, OIL THROUGH........... GASKET, OIL FILTER ROTOR CAP.. GEAR, PRIMARY DRIVE (22T).....
11 90101-440-000 12 90231-~~~-651 13 90434-KN6-930 14 91304-KK3-830 15 92101-05020-OA
1 1 1 1 1
SCREW, FLAT, 6X30............. 2 NUT, LOCK, 16MM............... 1 W A S H E R , 16MM.................. 1 O - R I N G , 9.4X2.4............... 2 BOLT, HEX., 5X20.............. 2
16 93600-04012-OA SCREW, FLAT, 4X12............. 17' -93700-05012-OA SCREW, OVAL, 5X12............. P I N , L O C K , 8MM................ 18 94251-08000
1993.10.01
E
2 3 1
E-7
Notes Catatan
E-8 Left
crankcase
cover 13
14
Service i tern Bagian yang diservis OVER, OVER, OVER, ASKET
F . R. T.
L. CRANKCASE............ 0.9 REDUCTION GEAR.......... 0.2 L. RR. CRANKCASE........ 0.1 , L. COVER............... 0.6
Ref.No. Nomor Petunjuk
Description Nama - Part
Part No. N o m o r Part
KCJ3-EOBOO
neqd. No. Jumlah GL ZOO
1 2 3 4 5
11341-KCJ-710 11355-KCN-000 11361-KCJ-710 11363-437-620 11395-KCJ-710
COVER, L. C R A N K C A S E . . . . . . . . . . . 1 COVER, REDUCTION GEAR......... 1 COVER, L. RR. CRANKCASE....... 1 RUBBER, RR. COVER MOUNTING.... 1 GASKET, L. COVER.............. 1
6 7 8 9 10
90084-KCJ-710 90087-KCJ-710 90703-HC4-000 91303-377-000 91304-MN5-003
CAP, A.C. GENERATOR........... 1 C A P , 30MM..................... 1 P I N , D O W E L , 10X14............. 2 O-RING, 13.8X2.5.............. 1 O - R I N G , 63X3 (ARAI)........... 1
11 12 13 14 15
91356-425-003 96001-06020-00 96001-06025-00 96001-06040-00 96001-06050-00
O-RING, BOLT, BOLT, BOLT, BOLT,
(NOK)........ 1 6X20............ 1 6X25............ 2 6X40............ 4 6X50............ 1
29.7X2.4 FLANGE, FLANGE, FLANGE, FLANGE,
16 96001-06060-00 BOLT, FLANGE, 6X60............ 17 96001-06070-00 B O L T , FLANGE, 6X70............
1993.10.01
E
E-8
1 2
Serial No. Nomor Serie
Notes Catatan
E-9 Generator
KCJ3-E0900
Service i tern Bagian yang diservis
F. R. T.
LUTCH COMP., STARTING ONE WAY. 1.0 FLYWHEEL COMP. GNITION PULSE GENERATOR COMP.. 0.8 TATOR COMP.................... 0 . 9
.
ief.No. Part No. Uomor
‘etunjuk
Description Nama - Part
Nomor Part
1 2
28125-KW3-006 30300-HAO-033
3 4 5 6 7 8 9 IO
Reqd.
1
31110-KCJ-711 31120-KCJ-711 32975KCN-000
C L U T C H COMP., S T A R T I N G O N E W A Y I G N I T I O N PULiE G E N E R A T O R C O M P . (TEC) F L Y W H E E L COMP................. STATOR COMP................... GUIDE, A.C. GENERATOR CORD....
90085-413-781 90089-KAS-900 90092-KES-000 90163-HA8-000 90403-KN6-930
B O L T , S O C K E T , 6MM.......... .. BOLT, FLANGE SOCKET, 5X14.. . BOLT, STOPPER TENSIONER SHA F T . B O L T , UES, 10X48........... .. WASHER, 10X24.............. ..
6 2 3 1 1
1993.10.01
E
No.
Jumlah GL 200
Serial No. Nomor Serie
Notes Catatan
1 1 1 1
E-9
2 5
6
E - 1 0 Starting
gear
KCJ3-El000
S ervic e item Bagian yang diservis
F. R. T.
EAR COMP., STARTING DRIVEN.... 0.8 EAR, REDUCTION................ 0.3 EAR, IDLE..................... 0.7
2ef.Nc.
domor
Description Nama - Part
No.
Petunjuk 1 281 IO-KCN-000 2 28114-KN6-930 3 28130-KCN-000 4 28132-KN6-930 5 28140-KCN-000 6
26
Part
Nomor Part
28142-KWI - 9 0 0
Reqd. N o .
Jumlah G L 200
GEAR COMP., STARTING DRIVEN... COLLAR, STARTING DRIVEN GEAR.. G E A R , R E D U C T I O N (61T/17T)..... SHAFT, REDUCTION GEAR......... G E A R , I D L E (15T116T)..........
1 1 1 1 1
SHAFT,
1
IDLE
GEAR..............
Serial No. Nomor Serie
Notes Catatan
r E-11 Starting
motor
-_-
_I
KCJ3-El100
Service i tern BBgian yang diservis
F. R. T.
OTOR ASSY., STARTING.......... R U SH S E T, T ER M I N A L. . . . . . . . . . . . HOLDER SET, BRUSH
0.3 0.5
Ref.Nc. Vomor petunjuk
Description Nama - Part
Part No. Nomor Part
1
31200-KCN-003
MOTOR
2 3 4 5
6 7 8
ASSY.,
STARTING
Jumlah GL 100
3 1 2 0 1 -KSS-901 31204-KSS-901 31205-MN4-008 31206-KWI - 9 0 1
BRUSH S E T , T E R M I N A L . . SPRING, CARBON BRUSH . BOLT, SETTING . . . . . . . . HOLDER SET, BRUSH . . . .
(MITSUEA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 2 2 1
9 10
31207-KS5-901 90071 -MBO-000 90122-MN4-008 91309-425-003 91320-MBO-000
RING . . . . . . . . . . . . . . . . . . . . . . . . . . NUT-WASHER, 6MM . . . . . . . . . . . . . . . WASHER, STEEL PLATE . . . . . . . . . . . O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .
O-RING ........................
2 2 2 1 3
11 12
95801-06035-00 95801-06060-00
B O L T , F L A N G E , 6X35 . . . . . . . . . . . . B O L T , F L A N G E , 6X60 . . . . . . . . . . . .
1 1
1993.10.01
E
Serial No. Nomor Serie
Reqd. NO.
Notes Catatan
,
E-II
3 7
E-12 Crankcase
16
Service i tern Bagian yang diservis
F.R.T.
RANKCASE COMP., R............. zid,.9 ASKET, CRANKCASE.............. ti.4 RANKCASE COMP., L............. X5.8 CREEN, OIL FILTER............. 0.1 INC. RELATIVE PART .termasukpartyang berhubungan)
28
ief.No. Uomor 'etunjuk
DescriDtion Nama-Part
Part No. NomorPart
11100-KCJ-710 11191-KCJ-710 11200-KCJ-710 12361-383-000 14513-KBB-900
CRANKCASE COMP., R ............ GASKET, CRANKCASE ............. CRANKCASE COMP., L ............ CAP, TAPPET ADJUSTING HOLE .... PLATE, CAM CHAIN PETTING ......
6 7 8 9 10
15421-107-000 15426-107-000 15761-KCJ-710 15772-292-010 22838-437-000
SCREEN, OIL FILTER ............ SPRING, OIL FILTER SCREEN ..... TUBE, BREATHER ................ CLIP, BREATHER TUBE ........... HOLDER, CLUTCH WIRE ...........
11 12 13 14 15
32976-KCN-000 35750-GS3-003 35752-028-300 90031-KN6-930 90032-KN6-930
CLAMPER, WIRE HARNESS ......... , NEUTRAL SWITCH ....... SPACER, NEUTRAL SWITCH ........ BOLT A, CYLINDER STUD ......... BOLT El, CYLINDER STUD .........
16 17 18 19 20
90703-HC4-000 91206-286-013 91303-KK3-830 91312-107-000 95701-06012-08
PIN, DOWEL, 10x14 ............. OIL SEAL, 14X28X7 (ARAI) ...... O-RING, 35X3 .................. ................. ' O-RING, 7 XI.7 BOLT, FLANGE, 6X12 ............
21 22 23
96001-06012-00 96001-06050-00 96001-06060-00
BOLT, BOLT, BOLT,
FLANGE, FLANGE, FLANGE,
6X12 ............ 6X50 ............ 6X60 ............
Read.
No.
Jumlah GL 200 1
1 2 2
Serial N o . YomorSerie
Notes Catatan
r
E-13 C r a n k s h a f
-
t.Pi
S ervic e item Eagian yang diservis
s t o n
F. R. T.
RANKSHAFT COMP . . . . . . . . . . . . . . . . ING SET, PISTON . . . . . . . . . . . . . . . PISTON I N , PISTON . . . . . . . . . . . . . . . . . . . . OD, C ON N E C TI NG . ( A C T U A L T IM E) INC. RELATIVE PART) :EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 .
*5.3 *3.2 *3.1
a.6
Ref.No. P a r t
N O. Nomor Nomor Part Petunjuk 13000-KCN-000 1 2 1 3 0 1 1 -KBB-305 13021 -KBB-305 13031 -KEtFJ-305 3 1 3 1 0 1 -KElB-901 13102-KBB-305 13103-KBEf-305 4 13111-440-000 5 13201 -KCN-300
Resd. No.
Description Nama Part CRANKSHAFT COMP . . RING SET, PISTON RING SET, PISTON RING SET, PISTON PISTON (STD.) . . . . PISTON (OS 0.25) . PISTON (OS 0.50) . PIN, P I S T O N . . . . . . R O D , CONNECTING . .
Jumlah
GL 200
. . . . . . . . . (STD.) . . . (OS 0.25) (OS 0.50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
1 l (1) (1) 1 (I) (I) l 1
. . . . .
. . . . .
. . . . .
. . . . .
1 1 1 1 1
1 1 9 1 0 0 1 -KC&961H 1 2 91102-KC6-003 91103-KC6-003 91104-KC6-003 1 3 91105-KW3-003
BEARING, RADIAL BALL, 28X72X18 ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . . . . . R O L L E R, 4x14.8 B (BLUE) . . . . . . . ROLLER, 4X14.8 C (WHITE) . . . . . . R E T A I N E R , CONNECTING ROD LARGE END CLIP, PISTON PIN, 15MN . . . . . . . .
E
. . . . .
. . . . . . . . .
CRANKSHAFT, R . . . . . . . . . CRANKSHAFT, L . . . . . . . . . PIN COMP., CRANK . . . . . . SPROCKET, TIMING . . . . . . K E Y , WOODRUFF, 25X14X4
1993.10.01
. . . . .
. . . . . . . . .
6 13311-KCN-300 7 13321 -KCN-300 8 13380-KCN-300 9 1 4 3 1 1 -KN6-931 1 0 9 0 7 0 1 -HO6-010
14 94601-I 5000
. . . . .
. . . . . . . . .
2 18 18 18 1 2
E-13
Serial No. Nomor Serie
Notes Catatan
Selection table of connecting rod large end bearing roller (Radial Clearance 0 - 8 Mm) Tabel pemilihan bantalan ujung besar batang penggerak (Toleransi Radial 0 - 8 urn)
E-14 Transmisson
Service item Bagian yang diservis
F.R.T.
AINSHAFT
COMP., TRANSMISSION.. INC. RELATIVE PART
Ref.No. Nomor Petunjuk
11108-KCJ-710 23210-KCJ-710 23221-KCJ-710 23421-KCJ-710 23427-439-000
PLATE, BEARING SETTING........ MAINSHAFT COMP., TRANSMISSION. COUNTERSHAFT, TRANSMISSION.... GEAR, COUNTERSHAFT LOW........ COLLAR, COUNTERSHAFT LOW GEAR.
6 7 a 9 10
23431-KA2-000 23431-437-000 23441-KCJ-710 23451-KCJ-710 23452-KWI-900
BUSH, BUSH, GEAR, GEAR, BUSH,
MAINSHAFT SECOND ........ COUNTERSHAFT S E C O N D ..... 20X23X9 . . . . . . . . . . . . . . . . .
11 12 13 14 15
23461-KCJ-710 23471-KCJ-710 23491-KCJ-710 23501-KCJ-710 23511-KCJ-710
GEAR, GEAR, GEAR, GEAR, GEAR,
MAINSHAFT THIRD & FOURTH COUNTERSHAFT T H I R D ...... COUNTERSHAFT F O U R T H ..... MAINSHAFT FIFTH ......... COUNTERSHAFT F I F T H ......
16 17
GEAR, GEAR,
1: 20
23512-KCJ-710 23513-KCJ-710 23801-KKI-010 23811-KR3-600 90001-KN6-930
21 22 23 24 25
90451-107-000 90451-365-000 90452-437-000 90454-107-000 90455-107-000
WASHER, 1;ASHER, WASHER, WASHER,
W.6
termasukpartyang berhubungan) COUNTERSHAFT, INC. RFIATIVE
TRANSMISSION PART
termasukpartyang berhubungan) WHEN
SERVICING
COMP., F.R.T.
UNIT, IS
4.8
jika unit iengkap diservis, F.R.T. adalah 4,8) PROCKET,
30
DRIVE................
0.2
Description Nama I Part
Part No. NomorPart
20~~ . . . . . . . . . . . . . . . . . . . . 20MM ....................
T O P ........... COUNTERSHAFT TOP ........ SPROCKET, DRIVE (13T)... PLATE AZ, FIXING........ BOLT, SOCKET, 6X16......
WASHER
MAINSHAFT
THRUST, THRUST, THRUST, THRUST, A,
Meqd. No.
Jumlah GL 200
1 1
1 1
15MM.... 15MM.... 16.5MM..
2OMM.... SPLINE, ZOMM..
2 2
Serial No. YomorSerie
Notes Catatan
E-14 Transmi
sson
KCJ3-El400
Service item Bagian yang diservis
F . R. T.
?ef.No. rlomor ‘etunjuk
P e r t NO . Nomor Part
Description Nama - Part
Reqd. N o .
Jumlah GL 100
26 27
90463-437-000 90464-360-000
28 29 30
90465-360-000 90601-437-000 90605-200-000
W A S H E R , S P L I N E , 22MM.......... WASHER, COUNTERSHAFT THIRD SPLINE WASHER, L O C K . . . . . . . . . . . . . . . . . . C I R C L I P , E X T E R N A L , 22MM....... S E T R I N G , 2OMM................
31 32 33 34 35
91005-KCN-003 96100-62020i-i 91201-030-033 92101-06010-OA 961 OO-62040t-i
B E A R I N G , R A D I A L B A L L , 20X55X11 1 B E A R I N G , R A D I A L B A L L , 6202U... 1 O I L S E A L , 20X34X7 CARAI)...... 1 B O L T , H E X . , 6X10.............. 2 B E A R I N G , R A D I A L B A L L , 6204.... 1
Serial No. Nomor Serie
Notes Catatan
2 1 1 2 2
31
E-15 G e a r s h i f t
d r u m
I
20
2
1'5
I
8
Service item Bagianyang diservis
F.R.T.
ORK, GEARSHIFT................ ti.4 ONE OR ALL - satu atau semuanya) DRUM, GEARSHIFT AM, GEARSHIFT................. 1.2 TOPPER COMP., GEARSHIFT DRUM.. 0.8 INC. RELATIVE PART termasuk part yang berhubungan) PLATE, GEARSHIFT PINDLE COMP., GEARSHIFT.......
0.9
lef.No. P a r t N o . 4omor Nomor Part ‘etunjuk
Description Nama - Part
KCJ3-El500
Reqd. N o .
Jumlah GL 200
24211-KWI-900 24221-427-010 24231-107-010 24241-KCS-650 24301-KCJ-710
FORK, R. GEARSHIFT............ FORK, L. GEARSHIFT ............ FORK, CENTER GEARSHIFT ........ SHAFT, GEARSHIFT FORK GUIDE ... DRUM, GEARSHIFT ...............
6 7 8 9 IO
24411-446-650 24430-KCJ-710 24435-437-000 24610-446-650 24621-446-650
CAM, GEARSHIFT ................ STOPPER COMP., GEARSHIFT DRUM. SPRING, SHIFT DRUM STOPPER .... SPINDLE COMP., GEARSHIFT ...... PLATE, GEARSHIFT ..............
1 1 1 1 1
11 12 13 14
24631-107-000 24651-437-000 35753-KG2-951 90023-KWI-900
1 1 1
15
90408-KWI-900
SPRING, GEARSHIFT PLATE ....... SPRING, GEARSHIFT RETURN ...... ROTOR, NEUTRAL SWITCH ........ BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT WASHER, 6NM ..................
1 1
16 17 18 19 20
90451-001-000 92101-06025-OA 94251-10000 94510-12000 94510-14000
WASHER, THRUST, 14NN ......... BOLT, HEX., 6X25 ............. PIN, LOCK, IONM .............. CIRCLIP, EXTERNAL, 12MN ...... CIRCLIP, EXTERNAL, 14MN ......
2 1 1 1 1
21
96220-40100
ROLLER,
1
4X10 .................
1 1 1 1 1
Serial No. NomorSerie
Notes Catatan
E-16 K i c k
s t a r t e r
s p i n d l e
&p KCJ3-El600
Service item Bagianyang diservis
F. R. T.
PINDLE, KICK STARTER.......... INC. RELATIVE PART termasukpartyangberhubungan) )IL SEAL, 16X28X7..............
*3.9
0.6
lef.No. lomor 'etunjuk
Part NO . Nomor Part
Description Nama-Part
Reqd.
No.
Jumlah GL 200
1 2 3 4 5
28211-KCJ-710 28221-KCJ-710 28251-KC6-000 28253-KCJ-710 28254-437-000
PINION, KICK STARTER.......... RATCHET, KICK STARTER ......... SPINDLE, KICK STARTER ......... SPRING, KICK STARTER RATCHET . SEAT, RATCHET SPRING ..........
1 1 1 1 1
6 7 8 9 10
28261-KCJ-710 28262-437-000 28263-KCJ-710 90004-437-000 90401-KCJ-710
SPRING, KICK STARTER .......... COLLAR, KICK SPINDLE .......... RETAINER, STARTER SPRING ...... BOLT, KICK RATCHET ............ WASHER, 12NN ..................
1 1 1 1 1
11 12 13 14 15
90453-107-000 90459-107-000 91204-259-003 94510-16000 94510-20000
WASHER A, THRUST, 2ONM ........ WASHER, THRUST, 12NN .......... OIL S E A L , 16X28X7 CARAI) ...... CIRCLIP, EXTERNAL, 16MM ....... CIRCLIP, EXTERNAL, 2ONN .......
1 1 1 1 1
Serial No. NomorSerie
Notes Catatan
E-17 C a r b u r e t o r
Service i tern Bagian yang diservis
F. R. T.
ASKET SET..................... EEDLE SET, JET................ LOAT SET...................... VALVE COMP., FLOAT CLIP, TUBE OP SET........................ CHAMBER SET, FLOAT R M SET, LINK.................. LINK SET 'IAPHRAGM SET, PUMP............ 'ALVE SET, AIR CUT............. ARBURETOR ASSY................ VALVE, THROTTLE
34
1.0 0.9 0.6 0.4 0.8 0.5 0.3 0.7
ief.No. Jomor ‘etunjuk
3 4 5
Part No. Nomor Part
1 6010-428-671 1 6012-KCJ-710 1 6013-439-921 1 6014-KZI-670 1 6015KCJ-710 6016-402-004 6018-428-671 6021-KCJ-710 6028-KBW-901 6029-426-003
Description Nama - Part
Reqd. N o . Jumlah GL 200
GASKET SET.................... NEEDLE SET, JET ............... FLOAT SET ..................... TOP S E T . . . . . . . . . . . . . . . . . . . . . . . CHAMBER SET, FLOAT . . . . . . . . . . . .
6 7 8 9 10
1 1 1 1 1
fl 12 13 14 15
1 6033-KCJ-710 1 6037-KCJ-710 1 6038-KCJ-710 1 6048-Kf37-901 1 6100-KCJ-710
LINK SET . . . . . . . . . . STAY SET . . . . . . . . . . STAY SET, CHOKE . . . VALVE SET, AIR CUT CARBURETOR ASSY . . .
16 17 18 19 20
16111-KBW-900 16155-397-971 16165-KBW-900 16168-382-014 16198-KBW-900
VALVE, THROTTLE . . . . . . . . . . . . . . . VALVE COMP., FLOAT . . . . . . . . . . . . HOLDER, NEEDLE JET . . . . . . . . . . . . HOLDER, JET . . . . . . . . . . . . . . . . . . . TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
21 22 23 24 25
16199-KCJ-710 93600-05010-lti 93892-03008-18 93892-04008-18 93892-04012-18
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW, F L A T , 5X10 . . . . . . . . . . . . . SCREW-WASHER, 3 x 8 ............. SCREW-WASHER, 4X8 ............. SCREW-WASHER, 4X12............
SCREW SET A . . . ARM SET, LINK . DIAPHRAGM SET, SCREW SET 0 . . . SCREW SET C . . .
. . . . . . . . . . PUMP . . . . . . . . . . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
Serial No. NomorSerie
Notes Catatan
E -17 Carburetor
Service i tern Bagian-yang diservis
F. R. T.
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
Description Nama - Part
Reqd. N o .
Jumlah GL 200
26 27 28 29 30
93892-04014-18 93892-04016-18 93892-05010-18 95002-02659 99101-393-1200
S C R E W - W A S H E R , 4x14............ S C R E W - W A S H E R , 4X16............ S C R E W - W A S H E R , 5X10............ C L I P , T U B E (86.5)............. J E MT A I ,N , #120...............
2 3 1 2 1
31
99103-440-0380
J E T , S L O W , #38................
1
Serial No. Nomor Serie
Notes Catatan
Seat/Rear cowl Side cover Air cleaner Taillight
F13 F26 F29 F27
Fuel tank Battery Tool Wire harness/Ignition coil
F1 Headlight F2 Meter F3 Handle lever/Switch/Cable F4 Front brake master cylinder F5 Handle pipe/Top bridge F6 Steering stem F24 Winker
Klik Engine F28 Frame body
F11 F12 F17 F21 F22 F23
Rear brake Rear wheel Exhaust muffler Swing arm/Chain case Rear cushion Rear fender
F18 Pedal F19 Step F20 Stand
Lain - lain :
F30 Caution label F31 Mark
F7 Front fender F8 Front fork F9 Front brake caliper F10 Front wheel
Kembali ke menu utama
F - l Head1
ight
i tern Bagian yang diservis
Service
’
F. R. T.
ASSY................. HI E A D L I G H T BULB, HEADLIGHT UNIT................. HI E A D L I G H T INC. RELATIVE PART - termasuk part yang berhubungan :ASE, HEADLIGHT................ BRACKET, R. HEADLIGHT CASE ADD 0.1 FOR EACH.
0.1
1 2
0.2
3
33100-KCJ-691 33101-KCJ-691 33108-369-003
0.3
4 5
(
c
( - tambahkan 0,l untuk masing*) <S T A Y , H E A D L I G H T . . . . . . . . . . . . . . . .
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk
0.6
Description
Nama
Part
Reqd.
GL 200 1 1
H E A D L I G H T ASSY................ RIM COMP., HEADLIGHT . . . . . . . . . .
33120-KCJ-691 33130-KCJ-691
3 1 1
6 7 8 9 10
33150-KCJ-691 34901-KCS-003 3490a-GAC-003 61300-KCJ-690 61302-KBW-900
SOCKET C O M P . , POSITION LIGHT . . BULB, H E A D L I G H T (12V 35/36.5W) BULB, WEDGE B A S E (12V 3.4W) ... CASE, HEADLIGHT ............... COLLAR, HEADLIGHT CASE . . . . . . . .
1 1 1 1 2
11 12 13 14
61303-KBW-900 61304-KBW-900 61304-379-690 61311-KCJ-690 61312-KBP-900
NUT,
HEADLIGHT CASE S E T T I N G ... NUT, L. HEADLIGHT CASE ........ COLLAR, HEADLIGHT SETTING ..... STAY, HEADLIGHT ............... BOOT, HEADLIGHT BRACKET .......
1 1 2 1
19 20
61312-358-300 61313-KCJ-690 61314-KCJ-690 90100-438-850 93892-05016-07
GROMMET, HEADLIGHT CASE ....... BRACKET, R. HEADLIGHT C A S E .... BRACKET, L. HEADLIGHT C A S E .... BOLT, SPECIAL F L A N G E , 8X22 .... SCREW-WASHER, 5X16 . . . . . . . . . . . .
2 1 1 2 2
21
96001-06010-00
BOLT,
4
16 17
18
SPRING,
1993.10.01
HEADLIGHT
FLANGE,
2
6x10 . . . . . . . . . . . .
E
No.
Jumlah
SETTING ( ST A N L E Y ) HEADLIGHT UNIT ................ SOCKET COMP., HEADLIGHT .......
15
7 ;6
-
F-l
Serial
No.
Nomor Serie
Notes Catatan
F-2 Meter
Fzi+
w-
Service i tern Bagian yang diservis
F. R. T.
-
IETER A S S Y . , C O M B I N A T I O N . . . . . . . 0 4 P E E D O M E T E R ASSY............... 0 6 TACHO & FUEL METER CASE ASSY., UPPER CASE ASSY., UNDER‘ SOCKET COMP. OVER.......................... 0 3 ABLE ASSY., S P E E D O M E T E R . . . . . . . 0 1 ABLE, INNER................... 0 2
Description Nama Part
ief.No. P a r t N o . rlomor Nomor P a r t ‘etunjuk 1
L
S-@
Reqd.
1 4 2 1 1
34908-GA7-701 34908-KMI-671 34908-MB9-871 34908-MG9-951 37100-KCJ-691
B U L B , W E D G E B A S E (12V 3.4W) . . . B U L B , W E D G E B A S E CIZV 3W) . . . . . B U L B , W E D G E B A S E CIZV 1.7W) . . . BULB, WEDGE BASE (lZV, 1.7W) . . . . . . . . . . . . .
6 7 8 9 10
37113-ML7-008 37200-KCJ -691 37211 -KCJ-691 37213-KY6-008 37215-KCJ-691
CAP . . . . . . . . . . . . . . SPEEDOMETER ASSY . BRACKET, METER . . . KNOB . . . . . . . . . . . . .
11 12 13 14 15
37215-KS3-901 37250-KCJ-691 37305-KE5-008 37614-KCJ-691 376i5-~~6-681
CLAMP . . . . . . . . . . . . . . TACHO & FUEL METER . S C R E W - W A S H E R , 3X22 . CASE ASSY., UPPER . . CASE ASSY., UNDER . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 3 1 1
16 17 18 19 20
37618-KY6-008 37619-KCJ-691 44830-KWI-900 44831-KWI-900 90010-KCJ - 6 9 0
COVER . . . . . . . . . . . . . . . . . . . . SOCKET COMP . . . . . . . . . . . . . . CABLE ASSY., SPEEDOMETER . CABLE, INNER . . . . . . . . . . . . .
. . . .
. . . .
. . . .
. . . .
. . . .
B O L T , SOCKET, 8MM . . . . . . . . . . . . .
1 1 1 1 2
21 22 23 24 25
90032-ML7-671 90035-166-008 9 0 1 0 1 -KY6-008 90108-GN2-008 90158-KM7-911
S C R E W , T A P P I N G , 4X36 . . . . . . . S C R E W - W A S H E R , S P E C I A L , 4X10 S C R E W , T A P P I N G , 3X14 . . . . . . . S C R E W - W A S H E R , 3X10 . . . . . . . . . S C R E W , P A N , 2X6 . . . . . . . . . . . .
2 2 3 3 1
METEd ASSY .. C O M B I N A T I O N . . . . . . . . . . . . . . . . . . . .
RUBBER,
METER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . SETTING . . . . . . . . . . . . . .
No.
Jumlah
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 1 1 3
Serial No Nomor Serie
i28 /
’
Notes Catatan
F-2 Meter
Service i tern Bagian yang diservis
F. R. T.
Ref.No. Nomor Petunjuk 26
DescriDtion Nama Part
P a r t N O. Nomor Part
90525-030-000
, 38
NUT,
HEX
No
Jumlah-’ GL 200
WASHER B, HANDLE HOLDER
O-RING, 10X1.5 . . . . . . 2 7 91256-KK3-840 2 8 93700-05016-OA S CR EW , O V A L , 5X16 . . . S C R E W , T A P P I N G , 4X16 29 93903-24420 S C R E W , T A P P I N G , 4X16 30 93903-24480 31, 94001-06000-0s
Read
. . . .
. . . .
. . . .
SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .
~MM................
3 1 1 1 3 3
Serial No. Nomor Serie
Notes Catatan
F - 3 H a n d l e C a b l e
lever.Switch.
KCJ3-F0300 -
-
Service item Bagianyang diservis
F. R. T.
'ABLE COMP., THROTTLE.......... ONE OR ALL - satuatausemuanya) CABLE COMP., CHOKE EVER, CHOKE................... GRIP, R. HANDLE ABLE COMP., CLUTCH............ GRIP COMP., R. BRACKET, HANDLE LEVER WITCH ASSY., STARTER LIGHTING KILL. #WITCH ASSY., WINKER........... 'WITCH COMP., FR. LEVER........ GRIP, L. HANDLE LEVER COMP., L. HANDLE
_
0.4 0.3 0.2
0.6 0.5 0.1
Description
Ref.No. P a r t N o . Nomor Nomor Part
Nama - Part
Petunjuk 1 2 3 4
17910-KCJ-690 17920-KCJ-690 17950-KCJ-690 17962-KCJ-690
5
22870-KCJ-690
6 7
32161-404-000 35150-KCJ-690
8 9 10
CABLE CABLE CABLE LEVER, CABLE
Reqd.
COMP. A, THROTTLE....... COMP. 8, THROTTLE....... COMP., CHOKE............ CHOKE.................. COMP., CLUTCH...........
1 1 1 1 1 2
35200-KCJ-690 35330-413-003 45517-166-006
BAND Bl, WIRE................. SWITCH ASSY., STARTER LIGHTING KILL SWITCH ASSY., WINKER.......... SWITCH COMP., FR. LEVER....... HOLDER, MASTER CYLINDER.......
1 1 1 1
11 12 13 14 15
53140-MR4-900 53165-MR4-900 53166-MR4-900 53172-KT7-750 53178-KCJ-690
GRIP COMP., R................. GRIP, R. HANDLE............... GRIP, L. HANDLE............... BRACKET, HANDLE LEVER......... LEVER COMP., L. HANDLE........
1 1 1 1 1
16 17 18 19 20
53180-425-010 53192-349-690 88210-KCJ-305 88220-KCJ-305 90113-438-000
BOOT, HANDLE LEVER............ BOLT, CLUTCH WIRE ADJUSTING... BACK......... MIRROR COMP., R. BACK......... MIRROR COMP., L. BOLT, L. STEERING HANDLE LEVER PIVOT
1 1 1 1
21 22 23
2 NUT, LOCK..................... 90314-GN5-910 1 NUT, FIXING................... 90321-MR8-000 93892-05020-07 SCREW-WASHER, 5X20............ 1 1993.10.01 E F-3
Serial No. NomorSerie
No.
Jumlah GL 200
Notes Catatan
_
1
3
F - 3 H a n d l e Cable
lever-Switch.
KCJ3-F0300
S ervic e
item Bagian yang diservis
Description Nama Part
Ref.No. P a r t N o . Nomor Nomor Part
F. R. T.
Petunjuk 24 25
’
93892-05025-07 93892-05035-07
SCREW-WASHER, SCREW-WASHER,
Jumlah GL 100
5X25............ 5X35............
1 1
26 93892-05045-07 SCREW-WASHER, 5X45............ N U T , F L A N G E , 6MN.............. 27 94050-06000 28 96001-06022-07 BOLT, FLANGE, 6X22............ A 53170-KCJ-690 LEVER ASSY, L. HANDLE . . . . . . . . . . . . . .
1 1 2
1993.10.01
4 cl
Reqd. N o .
E
F-3
1
Serial No. Nomor Serie
Notes Catatan
- a
F -4 Front brake cyl rnder
master
KCJ3-FO400
Service item Bagianyang diservis
F.R.T.
WITCH ASSY., FR. STOP......... DIAPHRAGM LEVER, R. STEERING HANDLE BRAKE.......... OSE COMP., FR. CYLINDER SUB ASSY., FR. BRAKE MASTER CYLINDER SET, MASTER
0.1 0.4
Descriction Nama Part
Ref.Nc. Part No. Nomor Nomor Part Petunjuk
Reqd. N o . Jumlah GC 200
2 3 4
1
35340-MA5-671 45126-KCJ-691 45504-410-003 45510-KCJ-305
5
45512-MA6-006
SWITCH ASSY., FR. STOP ........ HOSE COMP., FR. BRAKE ......... BOOT COMP ..................... CYLINDER SUB ASSY., FR. BRAKE MASTER PROTECTOR .....................
6 7 a 9 10
45513-HA2-006 45517-166-006 45520-MG7-006 45521-HA2-006 45530-471-831
CAP, MASTER CYLINDER . . . . HOLDER, MASTER CYLINDER . DIAPHRAGM . . . . . . . . . . . . . . . PLATE, DIAPHRAGM . . . . . . . . CYLINDER SET, MASTER . . . .
11 12 13 14 15
53175-KCJ-690 90114-166-006 90145-MS9-611 90545-300-000 90651-MA5-671
L E V E R , R . STEERING BOLT, HANDLE LEVER BOLT, OIL, 10x22 . . . WASHER, OIL BOLT . . . CIRCLIP . . . . . . . . . . . .
16 17 18 19
93600-04012-16 93893-04012-17 94050-06000 96001-06022-07
S C R E W , F L A T , 4X12 . S C R E W - W A S H E R , 4X12 N U T , FLANGE, 6MM . . B O L T , F L A N G E , 6X22
1993.10.01
E
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
HANDLE . . . . . PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 2
. . . . . . . . . . . .
F-4
Serial No. NomorSerie
Notes Catatan
F - 5 Handle
p i p e - T o p bridge
lo 1’
8
,S
KCJ3-F0500
Service item Bagian yang diservis
I=.
R.-F.
KEY SET........................ SWITCH ASSY., COMBINATION & LOCK. .BASE COMP., HANDLE .PIPE COMP., STEERING .BRIDGE, FORK TOP WEIGHT, STEERING HANDLE........
0.7 0.5
Description Nama Part
Ref.Nc. Part No. Nomor Nomor Pat-t Petunjuk
Jumlah GL 200
1
KEY SET....................... SWITCH ASSY., COMBINATION & LOCK BASE COMP., ........... COVER, COMBINATION SWITCH..... STAY, COMBINATION SWITCH COVER SETTING
1 1 1
53100-KCJ-690 53104-KBW-900 53104-KR3-000 53107-MFl6-630
HANDLE... PIPE COMP., STEERING WEIGHT, STEERING HANDLE....... WEIGHT B, HANDLE.............. RUBBER B, HANDLE WEIGHT.......
1 2 2 4
11 12 13 14 15
53108-MB6-630 53231-KCJ-690 90104-MJI-000 90117-KWI-900 90191-MJO-940
RING, HANDLE WEIGHT SNAP...... TOP.............. BRIDGE, FORK BOLT, F L A N G E , 8x19............ BOLT, FLANGE, 6X28............ SCREW, OVAL, 6X40.............
2 1 2 4 2
16 17 18 19 20
90503-011-000 91059-KY2-711 93903-25120 95014-21201 95020-15100
WASHER, STEERING STEM......... SCREW, TAPPING, 3X16.......... SCREW, TAPPING, 5X10.......... HOLDER A2, HANDLE PIPE UPPER.. STEM.......... NUT E, STEERING
1 3 1 2 1
21
95701-08040-07
BOLT,
2
1 2
35010-KCJ-690 35100-KCJ-690
3 4 5
35101-KCJ-690 35105-KCJ-690 35106-KCJ-690
7 8 9 IO
0.2
1993.10.01 1. 3
Reqd. N o .
FLANGE,
1
8x40............ E
F-5
Serial No. NomorSerie
Notes Catatan
~___~
8
F-6 Steering
stem
KCJ3-FObOO
Service i tern Bagian yang diservis
F. R. T.
CE, STEERING TOP BALL........ NE OR ALL - satu a t a u s e m u a n y a ) ACE, STEERING TOP CONE EM COMP., STEERING........... READ COMP., STEERING HEAD TOP.
1.0 1.1
qef.No. Vomor ‘etunjuk
Description Nama - Part
Part No, Nomor Part
Reqd. No.
Jumlah GL 200
1 2 3 4 5
45155-KCJ-690 50301-041-010 53200-KCJ - 6 9 0 5321 I-028-010 53212-030-010
CLAMPER C O M P . , B R A K E H O S E . . . . . RACE, S T E E R I N G T O P B A L L . . . . . . . STEM COMP., S T E E R I N G . . . . . . . . . . RACE, S T E E R I N G T O P C O N E . . . . . . . RACE, S T E E R I N G B O T T O M C O N E . . . .
6 7
53214-001-010 53215-001-000
8
53220-074-000
DUST SEAL, S T E E R I N G H E A D . . . . . . 1 WASHER, STEERING HEAD DUST SEAL 1 THREAD COMP., STEERING HEAD TOP 1 BOLT, F L A N G E , 8X40............ 2 B A L L , S T E E L , #6 (3/16)........ 4 2
Serial No. Nomor Serie
Notes Catatan
1 2 1 1 1
0.5
9 10
95801-08040-07 9621 I-06000
1993.10.01
E
F-6
4 3
6
61
,
F-7 Front
fender
KCJ3-F0700
Service item Bagianyang diservis ENDER,
F R . . . . . . . . . . . . . . . . . . . . .
F.R.T. 0.1-m
-~ 1 2 3
45156-KBW-90045451-473-000 61100-KCJ-690ZC 61100-KCJ-690ZD 61100-KCJ-690ZE
14
Description Nama -Part
Ref.No. Part N o . Nomor F:omorPart Petunluk
Reqd. N o .
CLAMPER, FR. BRAKE HOSE....... GUIDE, FR. FENDER CABLE....... FENDER, FR. *G142w TASMANIA GREEN METALLIC *NHl*...................BLACK
Jumlah & 100 1 1
1
1
4 5
61100-KCJ-690ZF 61101-KCJ-690 61102-KCJ-690
mRP140m VORTEX PURPLE METALLIC 1 xRZOZCU%......CANDY LAC RED-U 1 COLLAR, FR. FENDER SETTING.... 4 STAY, F R . F E N D E R . . . . . . . . . . . . . . 1
6
96001-06025-00
BOLT,
FLANGE,
6X25............
4
Serial No. NomorSerie
Notes Catatan
F-8 Front
fork
Service i tern Bagian yang diservis
F. R. T.
‘ O R K A S S Y . , FR . . . . . . . . . . . . . . . . . ADD 0.2 FOR EACH. . tambahkan 0.2 untuk masingz) iPRING, FR. F O R K . . . . . . . . . . . . . . . ‘ I P E COMP., F R . F O R K . . . . . . . . . . . ADD 0.5 FOR EACH. t a m b a h k a n 0,5 untuk masing*) SEAL SET, FR. FORK ADD 0.5 FOR EACH. t a m b a h k a n 0 . 5 u n t u k masing2) ASE, R. BOTTOM . . . . . . . . . . . . . . . . ADD 0.6 FOR EACH. tambahkan 0.6 untuk masing2)
0.5
0.2 0.8
0.9
Ref.No. P a r t Nomor Petunjuk
Description Nama - Part
No. Nomor Part
Seqd. N o .
Jumlah GL 200
F O R K A S S Y . , R . FR . . . . . . . . . . . . SPRING, FR. FORK . . . . . . . . . . . . . PIPE COMP., FR. FORK . . . . . . . . . RING, BACK UP . . . . . . . . . . . . . . . . S P R I N G , F R . CUSHION REBOUND . .
. . . . .
1 2 2 2 2
6 51420-KCJ-691 7 51432-447-731 8 51437-613-003 9 51440-KCJ-691 1 0 51490-GAA-305
CASE, R. BOTTOM . . . . PIECE, OIL L O C K . . . . RING, PISTON . . . . . . . PIPE, SEAT . . . . . . . . . SEAL SET, FR. FORK .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 2 2 2 2
1 1 51500-KCJ-691 1 2 51520-KCJ-691 13 90116-383-721 14 90544-283-000 15 90601-354-000
FORK ASSY., L. FR . . . CASE, L. BOTTOM . . . . . BOLT, SOCKET, 8MM . . . W A S H E R , S P E C I A L , 8MM RING, OIL SEAL STOP .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 1 2 2 2
1 6 91254-GAA-003 17 94605-27101 18 94608-50000
D U S T S E A L (SHOWA) . . . . . . . . . . . . . B O L T Dl, F O R K . . . . . . . . . . . . . . . . . O-RING, 23X2.8 . . . . . . . . . . . . . . . .
2 2 2
1 2 3 4 5
51400-KCJ-691 51401-KCJ-691 51410-KCJ-691 51412-KK4-003 51412-369-000
1993.10.01
E
Serial No. Nomor Serie
Notes Catatan ~_
F-8
4 5
F-9 Front
brake
cal
Servic a item Bagian yang diservis
i
per
F . R. T.
bEAL S E T , P I S T O N . . . . . . . . . . . . . . . 0 . 6 ‘AD SET, FR.................... 0.2 BRACKET, R. ‘ISTON......................... 0.5 ADD 0.1 FOR EACH. - t a m b a h k a n 0,l untuk masing’) ( I N C . RELATIVE.PART - termasuk part yang berhubungan) 0 . 4 :ALIPER ASSY., R . FR.:.........
?ef.No. Vomor ‘etunjuk
Description Nama Part
P a r t NO . Nomor Part
1 0 6 4 5 1 -GEZ-405 2 06455-KR3-405 3 43352-568-003 4 43353-461-771 5 45107-MN5-006
SEAL SET, PIS PAD SET, FR . . . . . SCREW, BLEEDER . . CAP, BLEEDER . . . . PISTON . . . . . . . . . .
Reqd. No. Jumlah GL 200
TON.............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 1 1 1 2
6 7 8 9 10
45108-ML4-006 4 5 1 3 1 -GE2-006 45131 -GZO-006 45132-166-016 45133-MA3-006
S P R I N G , P A D (NISSIN) PIN A, BOLT . . . . . . . . . BOLT, PIN . . . . . . . . . . . BOOT, PIN BOLT . . . . . . BOOT B . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 1 1 1
11 12 13 14 15
45200-KCJ-691 45203-MG3-016 45210-KR3-871 45215-KA3-732 45216-KW6-901
CALIPER ASSY., PLUG, P I N . . . . . . BRACKET, R . . . . . PIN, HANGER . . . . NUT, TORQUE . . . .
. . . . .
. . . . .
1 2 1 2 1
16 17
45216-166-006 90155-KY4-901
WASHER, WAVE . . . . . . . . . . . . . . . . . . B O L T , F L A N G E , 8X25 . . . . . . . . . . . .
1 2
1993.10.01
R. . . . . . . . . . . . .
E
FR . . . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
F-9
Serial No. Nomor Serie
Notes Catatan -
11
3 \
F-10 Front
wheel
19 +p KCJ3-FIOOO
Service item Bagian yang diservis
F. R. T.
FR. WHEEL................ BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER IUB COMP., FR. WHEEL........... OLLAR, FR. AXLE DISTANCE...... B E A R I N G , R A D I A L B A L L , 6301U ADD 0.1 FOR EACH.. - t a m b a h k a n 0,l untuk masing2) IHEEL S E T , F R . . . . . . . . . . . . . . . . . . IIN, F R . W H E E L . . . . . . . . . . . . . . . . . IUB, F R . B R A K E . . . . . . . . . . . . . . . . . DISK, FR. BRAKE ,XLE,
Description Nama - Part
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk TUBE,
deqd. N o . Jumlah GL 200
TIRE
(3.00-18) . . . . . . FLAP, TIRE (18\.. . . . . . . . . . . . WHEEL............... AXLE, F R . COLLAR, F R . W H E E L S I D E . . . . . . . . B A L A N C E R (ZOG)................
1 1 1 1 N 1 1 1 1 1
2.6 0.5
1 2 3 4 4 3 0 1 -KU1 - 9 0 0 4 4431 I-046-000 5 44606-283-000
1.0 2.3 0.4
6 44610-KCJ-690 7 44620-400-000 [HI 44650-KCJ - 3 0 5 9 44680-410-000 1 0 44701-KCJ-690
HUB COMP., FR. WHEEL.......... COLLAR, F R . A X L E D I S T A N C E . . . . . WHEEL SET, FR................. RETAINER, GEAR BOX............ RIM, FR. WHEEL................
11 1 2 44800-KWI-911 13 44806-399-701 14 44808-399-701 15 45122-KCJ-690ZC
IIRE, FR.(2.75-18 42PE.. . . . BOX ASSY., SPEEDOMETER GEAR... G EA R, SP E E D O M E T E R . . . . . . . . . . . . . WASHER, SPEEDOMETER GEAR...... HUB, FR. BRAKE *NH255M% SHIMMER SILVER METALLIC
1
BRAKE............... DISK, F R . BOLT, DISK, 8X22.............. N U T , u , ~MM................... N U T , F L A N G E , IZMM............. O I L S E A L , 2 3 X 3 7 X 7 (ARAI)......
6 5 1 1
0.3
1 6 4 5 2 5 1 -KR3-000 1 7 90105-MK5-010 1 8 90301-473-003 1 9 90306-KFO-003 20 91252-030-003 21 91258-410-006 2 2 92911-06018-OE
D U S T
BO L
T
1993.10.01
,
S
E
S
TU D
A
L,
,
40x50x5 (N~K)...... 6X18.............. E
Serial N o . Nomor Serie
d
Notes Catatan
1
1 i 2
1
i
5
F-10
4 7
F - I O Front
wheel
Service i tern Bagian yang diservis
F.R.T.
ief.No. Uomor ‘etunjuk
Description Nama - Part
Part No. Nomor Part
2 3 96140-63010l-i 2 4 9-195s
BEARING, RADIAL BALL, 6301RS... ............ SPOKE SET 27518
1993.10.01
E
Reqd. NO .
Jumlah GL 200
2 1*
F-10
Serial No. Nomor Serie
Notes Catatan 1 set = 18 pcs INSIDE SPOKES (9-l 95) 18 pcs OUTSIDE SPOKES (9-l 94.5)
l
F-11 Rear
brake
Service i tern Bagian yang diservis
F. R. T.
HOE SET, BRAKE................ 0.5 ‘ANEL COMP., RR. BRAKE......... 0.6 INC. RELATIVE PART. termasuk part yang berhubungan) R M ,
R R . BRAKE.................
0.1
?ef.No. Uomor ‘etunjuk
Part No. Nomor Part
2
A31 20-KCJ-690 43100-KCJ-690ZC
3 4 5
43141-ME4-000 43145-399-000 43151-329-000
6 7 8 9 10
43410-KCJ-690 45134-250-000 90301-473-003 90305-ME5-003 90524-030-000
1
11 12 13
90559-KCJ - 6 9 0 94201-20200 95701-06035-00
Description Nama - Part
Reqd. N o . Jumlah GL 200
SHOE SET, BRAKE............... COMP., RR. BRAKE sNH255fW SHIMMER SILVER METALLIC CAM, RR. BRAKE................ INDICATOR, RR. BRAKE.......... SPRING, R R . B R A K E S H O E . . . . . . . .
1
ARM, RR. BRAKE................ DUST SEAL, BRAKE CAM.......... N U T , U , 6MM................... N U T , F L A N G E , 16MM............. WASHER A, HANDLE HOLDER SETTING
1 1 1 1
WASHER, RR. AXLE . . . . . . . . . . . . . . PIN, SPLIT, 2.0X20 . . . . . . . . . . . . B O L T , F L A N G E , 6X35 . . . . . . . . . . . .
1 1 1
1 1 1 2
1
Serial No. Nomor Serie
Notes Catatan
F-12 Rear
wheel
KCJ3-F1200
Service item Bagianyang diservis iPROCKET COLLAR, BEARING, 'ADD 0.1 tambahkan
F. R. T.
COMP., FINAL D R I V E N ... RR. AXLE DISTANCE RADIAL BALL, 62031) FOR EACH. 0,l untuk masing')
0.5
Ref.No.
Part NO . Nomor Nomor Part Petunjuk -1 41200-KCJ-690 2 3 4 5
Description Nama-Part SPROCKET
COMP.,
DRIVEN (43T) BUSH, RR. WHEEL DAMPER ........ 41241-307-010 42301-KCJ-690 AXLE, RR. WHEEL ............... COLLAR, RR. WHEEL ............. 42312-KCJ-690 42601-KCJ-690ZA HUB COMP., RR. WHEEL *NH255m SHIMMER SILVER METALLIC
Reqd. No.
Jumlah GL 200
FINAL
1 4 1 1 1
8 9 IO
42620-KCJ-690 COLLAR, RR. AXLE DISTANCE ..... 42650-KCJ-305ZC WHEEL SUB ASSY., RR. *NH255t@=$ SHIMMER SILVER METALLIC RIM, RR. WHEEL ................ 42701-KCJ-690 TIRE, RR. (100/90-18 56~). .... TUBE, TIRE (100/90-18) ......
11 12 13 14 15
446061283-000 90128-KBB-900 90304-GEE-003 90559-KCJ-690
FLAP, TIRE (18) ............... BALANCER (20G) ................ BOLT, SPROCKET FIXING ......... NUT, .u, IORM .................. WASHER, RR. AXLE ..............
1 N 4 4 1
16 17 18
90664-216-000 90753-GB4-681 96140-62030-10
CIRCLIP, 58MM ................. OIL SEAL, 27X40X6 ............. BEARING, RADIAL BALL, 6203U ...
1 1 2
1993.10.01
E
1 1 1 1 1
F-12
Serial No. NomorSerie
Notes Catatan -
9
F-12 Rear
wheel
KCJ3-F1200
Ref.No.
Bagian yang diservis
F.R.T.
Nomor Petunjuk
P a r t No. Nomor Part
19 9-161
Description Nama - Part SPOKE
1993.10.01
SET
100/9OlB
E
Reqd. No. Jumlah CL 200
............,
l
Serial No. Nomor Serie
Notes Catatan
*
1 set = 16 pcs INSIDE SPOKES (9-l 61) 18 pcs OUTSIDE SPOKE: (9-l 62.5)
F-12
5 1
F-13
S ervic a .i tern Bagian yaf@ dtiservis
Aef.No. Pa:rp vomor ‘etunjuk
:OCK A S S Y . , F U E L . . . : . : . . . . . . . . . . S C R E E N S E T , fUEL. S T R A I N E R -ANK S U E ASSY:,. FUEL.. . . . . . . . . . EUF,L UNTT ;l%b‘dD SUE a~&.“, ‘k’i’. . . . . . . . . . . S H R O U D Sir&ksSY., L.
I
0.4 0.1
1 2 3 4 5
16173-OO’t-004 16950-KCJ-691 16952-461-771 16958-MAl -731 16959-471-831
7 8 9 IO
TY PE6
(NtilE) Black (NHIG)
I
No.
Jumlah GL ZOO P A C K I N G , FUEL S T R A I N E R C U P . . . . 1 COCK ASSY., FUEL.............. 1 SCREEN SET, F U E L S T R A I N E R . . . . . 1 O-RING........................ 1 FILTER, CUP................... 1
17520-KCJ- 691Zl-l T A N K S U B ASSY ., F U E L (WL) ‘NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . . 17611-286-000 C U S H I O N , FUEL TANK FR . . . . . . . . . 2 17613-MV4-000 C U S H I O N , FUEL TANK RR . . . . . . . . . 1 17620-460-067 C A P C O M P . , F U E L FIl.LER.. . . . . . . 1 1 7 6 8 1 -KBW-900 TUBE, FUEL.................... 1
II 37800-KBW-900 1 2 50200-KCJ-690ZA 1
Reqd.
*NH1 E - TYPE5’ . . . . . . . . . . . . . . . . . . . . 1
Candy lac red
green metallic
ITYPES
Description N a m a -Part
6 17520-KCJ-6glZC T A N K S U B ASSY ., F U E L (WL) “R202CU - TYPEI’ . . . . . . . . . . . . . . . . . . 1 17520-KCJ-691ZD TANK SUB ASSY ., F U E L (WL) ‘RP14OM - TYPE2’........,_........ 1 17520-KCJ-691ZE T A N K S U B A S S Y ., F U E L (WL) l Gl 42M - TYPES’ . . . . . . . . . . . . . . . . . . . . 17520-KCJ -691ZF T A N K S U B A S S Y . , F U E L (WL) l NHlF - TYPE4’ . . . . . . . . . . . . . . . . . . . . 1 17;20-KCJ-6glZG TANK SUB A S S Y . , F U E L (WL)
Color chart for fuel tank sub assy. Tabel warna untuk fuel tank sub assy.
TYPE1 1
0.2
NO. No+t?ovPart
FUEL UNIT..................... 1 SHROUD SUE ASSY., R. *G142Ma TASMANIA GREEN METALLIC 1 50200-KCJ-690ZB *NHl*...................BLACK 1
Serial No. Nomor Serie
Notes Catatan
F-13 Fuel
tank
KCJ3-I71300
Service i tern Bagian yang diservis
F.R.T.
Ref.No. P a r t N o . Nomor Nomor Part
Description Nama - Part
Petunjuk
Reqd.
No.
Jumlah GL 200
SHROUD SUB ASSY., R. *RP140m VORTEX PURPLE METALLIC 50200-KCJ-690ZF *RZOZCU*......CANDY L A C R E D - U 1 3 50300-KCJ-690ZA S H R O U D S U B A S S Y . , L . *G142r% TASMANIA GREEN METALLIC 50300-KCJ-690ZEl *NHl*...z...............BLACK 50300-KCJ-690ZD *RP140M% VORTEX PURPLE METALLIC 50300-KCJ-690ZF *RZOZCUh......CANDY L A C R E D - U COLLAR, RIVETING.............. 14 61102-329-790 15 83551-300-000 GROMMET, AIR CLEANER CASE.....
Serial No. Nomor Serie
Notes Catatan
12) 50200-KCJ-690ZD
1 6 17 18 19 20
90324-KBW-900 91305-443-740 93891-05012-07 94050-06080 95002-02100
21
95701-08025-08
COLLAR,
FUEL
TANK
MOUNTING....
1 1 1 1 1 1 2 2 1
O-RING........................
1
SCREW-WASHER, 5X12............ N U T , F L A N G E , 6MM.............. C L I P , T U B E (BIO)..............
2 4 2
BOLT,
1
1993.10.01
FLANGE,
8X25............
E
F-13 5 :
F-14 S e a t - R e a r
c o w l
16
15
S ervic e i tern Bagian yang diservis
R e f . N o . P a r t NC. Nomor Nomor Part Petuniuk
F. R. T.
OCK ASSY., SEAT............... 0.5 ABLE, SEAT LOCK............... 0.2 COWL SUB ASSY., R. RR. SIDE ADD 0.1 FOR EACH - tambahkanO,l untuk masing’) COWL SUB ASSY., RR. CENTER RACKET COMP., SEAT LOCK....... 0.1 SEAT ASSY., DOUBLE Color chart for left rear side cowl sub assv. Tabel warna untuk left rear side cowl sub assy. +Xzz Warna utama Type kendaraan TYPE1 1 TYPE2 TY PE3
5i4
’
Tasmania green metal
TY PE4
Black (NHlF)
TY PE5
Black (NHlE)
TY PE6
Black ( N H 1G)
I
1 2 3 4 5
61103-KEB-900 61104-357-000 64527-KY2-7GO 771 IO-ML7-922 7 7 1 5 1 -MB~ - 8 7 0
RUBBER A, RR. FENDER MOUNTING. C O L L A R , F R . F E N D E R ........... N U T , C L I P , 4MM.... ........... L O C K A S S Y . , S E A T . . ........... S P R I N G , S E A T L O C K . ...........
6 7 a 9 IO
77156-KCJ - 6 9 0 77160-KCJ - 6 9 0 77200-KCJ - 6 9 0 77204-292-000 77205-286-000
C A B L E , S E A T L O C K . . ........... B R A C K E T COMP., S E A T LOCK . . . . . . SEAT ASSY., DOUBLE . . . . . . . . . . . RUBBER, S E A T S E T T I N G . . . . . . . . . . RUBBER 6, S E A T S E T T I N G . . . . . . . .
COWL SUB ASSY., R. RR. SIDE ‘G142M -TYPES’.................... 77215-KCJ-691ZJ C O W L S U B A S S Y . , R . R R . S I D E l R202CU - TYPEl’ . . . . . . . . . . . . . . . . . . 77215-KCJ-691ZK C O W L S U B A S S Y . , R . R R . S I D E ‘RP140M - TYPEP’.................. 77215-KCJ-6glZL C O W L S U B A S S Y . , R . R R . S I D E ‘NH1 F - T Y P E 4 ’ . . . . . . . . . . . . . . . . . . . . . . 77215-KCJ-691ZM C O W L S U B A S S Y . , R . R R . S I D E ‘NH1 E - TYPE5’ . . . . ..I............... 77215-KCJ-6glZN C O W L S U B ASSY., R . R R . S I D E ‘NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . 1 2 77225-KCJ-691ZC C O W L S U B A S S Y . , L . R R . S I D E l R202CU - TYPEl* . . . . . . . . . . . . . . . . . . 77225-KCJ-6glZD C O W L S U B A S S Y . , L . R R . S I D E ‘RP140M - P/PEP* . . . . . . . . . . . . . . . . .
11
Candy lac red Vortex purple metallic ic
1
Description Nama Part
ReQd. N o .
Jumlah GL 200 2 2 4
KCJ3-F1400
Serial No. Nomor Serie
Notes Catatan
Color chart for left r e a r s i d e c o w l s u b assy. Tabel warna untuk left rear side cowl sub assy.
I
77215-KCJ-691ZE
red
1
TYPE6 1
Black (NHlG)
J
13
F-14 SeataRear
cowl
16
15 Service i tern Bagian yang diservis
F. R. T.
12) 77225-KCJ-691ZE
Reqd.
Description Nama - Part
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
No.
Jumlah GL 200
S U B ASSY., L . R R . S I D E ‘G142M -TYPES’.................... 77225-KCJ-6glZF C O W L S U B A S S Y . , L . R R . S I D E ‘NH1 F - TYPE4’ . . . . . . . . . . . . . . . . . . . . . . 77225-KCJ-6glZG C O W L S U B A S S Y . , L . R R . S I D E ‘NH1 E - TYPES’ . . . . . . . . . . . . . . . . . . . . . . 77225-KCJ-691ZH C O W L S U B A S S Y . , L . R R . S I D E “NHlG - TYPEG’..................... 1 3 77235-KCJ-691ZB C O W L S U B ASSY., R R . C E N T F R l Gl42M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KCJ3-F14ixl Serial No. Nomor Serie
Notes Catatan
COWL
77235 -KCJ -691ZC COWL SUE ASSY., RR. CENTER NHt’ . . . . . . . . . . . . . . .
11 11 11 11 1
1
. . . . . . .
77235-KCJ-6glZE CoWLSUBASSY.. RR. CENTER ‘Hp14OM’ .._..._..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77235-KCJ - 6 9 1 Z G
‘1
COWL SUB ASSY.. RR. CENTER R202CU’
. . . . . . . . .
.._....... .,....
1
1 4 83551-30D-000 15 90101 -GEO-000
GROMMET, AIR CLEANER CASE..... 2 SCREW, HINGE PATCH............ 2
1 6 90107-KBW-900 1 7 90320-GC3-000 18 93894-04012-00 19 95701-06012-08 20 95701-06025-00
BOLT, BREAK OFF............... N U T , S P R I N G , 5MM.............. SCREW-WASHER, 4X12............ BOLT, FLANGE, 6X12............ BOLT; FLANGE, 6X25............
1993.10.01
E
2 2 4 2 2
F-14
55
8
F-15 Side
cover
Service Bagianyang
i tern diservis
F.R.T.
OVER, R. SIDE................. ONE OR ALL - satu atau semuanya)
0.1
tef.No. lomor ‘etunjuk
Description Nama Part
Part No. Nomor Part
1
83540-KCJ-690ZA
2 3 4 5
83545-KCJ-690 83551-300-000 83601-357-000 83640-KCJ-691ZA
6 90101 -GEO-000 7 90104-KRI - 8 6 0 8 90320-GC3-000
Reqd. N o . Jumlah GL 200
COVER, R. SIDE *NH303M* MAT AXIS G R A Y M E T A L L I C RUBBER, SIDE COVER............ GROMMET, AIR CLEANER CASE..... SETTING......... COLLAR, C O V E R COVER, L. SIDE sNH3031rWc MAT AXIS GRAY METALLIC SCREW, HINGE PATCH............ BOLT, SPECIAL, 6X22........... N U T , S P R I N G , ~MM..............
1993.10.01
E
F-15
Serial No. Nomor Serie
Notes Catatan
F-16 A i r
c l e a n e r
Service i tern Bagian yang diservis
cA S E ,
F. R. T.
AIR CLEANER.............. 0.6 0.1 ELEMENT, AIR CLEANER........... COVER, AIR CLEANER CASE 0.2 GUARD, AIR CLEANER ELEMENT..... TUBE, AIR CLEANER CONNECTING... 0.5
Ref.No. P a r t Nomor Petunjuk 1 2 3 4 5
No. Nomor Part
Description Nama - Part
Reqd. No.
Jumlah GL 100
15772-292-010 CLIP, BREATHER TUBE........... 17210-KCJ-690 C A S E , A I R C L E A N E R . . . . . . . . . . . . . ELEMENT, AIR CLEANER.......... 17213-KCJ-690 17214-KWI-900 D U C T , A I R C L E A N E R . . . . . . . . . . . . . COVER, AIR CLEANER CASE....... 17220-KCJ-690
1 1 1 1 1
6 7 8 9 10
17222-KBW-900 G U A R D 17226-KWI - 9 0 0 S E A L , 17253-KBW-900 T U B E , 17358-170-000 TUBE, 90111- 187-000 B O L T ,
, AIR CLEANER ELEMENT.... AIR CLEANER............. AIR CLEANER CONNECTING.. DRAIN................... F L A N G E , 6MM.............
1 1 1 1 3
1 1
90652-KBB-900
BAND, AIR CLEANER CONNECTING T U B E (52) 93500-05025-06 SCREW, P A N , 5X25.............. 9 3 9 0 3 - 2 5 4 2 0 S C R E W , T A P P I N G , 5X20.......... 93903-34320 SCREW, TAPPING, 4X12..........
1 1 5 1
12 13 14
1993.10.01
E
Serial No. Nomor Serie
Notes Catatan
F-16
57
F -17 Exhaust
muffler
Service i tern Bagian yang diservis
F. R. T.
iASKET, E X . P I P E . . . . . . . . . . . . . . . MUFFLER COMP., EX.
lef.Np. domor ietunjuk
0.2
6 7 8 9 10
Description Nama Part
Part No. Nomor Part
18231 -KBW-900 18233-KBW-900 18291 -MN5-650 18300-KCJ - 6 9 0 50125-KCJ-690
T, EX. PIPE . . COLLAR, EX. PIPE GASKET, EX. PIPE . MUFFLER COMP., EX GUIDE, HOSE . . . . . .
90304-MJO-920 94050-.06000 94050-10000 94103-10000 95801-10055-00
NUT, CAP, 7MM . . . . . . N U T , F L A N G E , ~MM . . . N U T , F L A N G E , IOMM . . W A S H E R , P L A I N , IOMM B O L T , F L A N G E , 10X55
1993.10.01
i8
Reqd. N o .
. . . . . . T . . . . . . . . . . . . . . . . . . .
E
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
Jumlah GL 200 1 2 1 1 1 2 1 1 1 1
F-17
Serial No. Nomor Serie
Notes Catatan
F-18 Peda I
KC.J3-F180cl
Service i tern Bagian yang digervis
F. R. T.
‘EDAL, G E A R C H A N G E . . . . . . . . . . . . . ARM, GEAR CHANGE ROD, TIE RUBBER, GEAR CHANGE PEDAL ARM ASSY., KICK STARTER RUBBER, KICK STARTER PEDAL, BRAKE K I C K
A R M . . . . . . . . . . . . . . . .
1 24701 -KCJ -690 2 24711 -KCJ-690 3 24720-KBW-900 4 24721 -KWl-900 5 2 4 7 8 1 -KR3-770
0.1
0 . 2 ARM.............. 0.3 iTOPPER, K I C K SWITCH ASSY., RR. STOP ROD COMP., RR. BRAKE ;HAFT C O M P . , R R . B R A K E P I V O T . . . 0 . 4 IOINT,
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
Description Nama Part
Reqd. NO .
Jumlah GL 200
PEDAL, GEAR CHANGE............ ARM, GEAR CHANGE.............. ROD, TIE...................... COVER, CHANGE. PEDAL........... RUBBER, GEAR CHANGE PEDAL.....
1
T, KICK ARM............... 1 CLIP, KICK STARTER ARM........ 1 ARM ASSY., KICK STARTER....... 1 STOPPER, KICK ARM............. 1 RUBBER, KICK STARTER.......... 1
1 1 1 1 1
28333-KKO-000 35350-KCJ-690 35357-KCJ-690 43451-KCJ-690 46500-KCJ-690
SPRING, KICK STARTER.......... 1 SWITCH ASSY., RR. STOP........ 1 SPRING, STOP SWITCH........... 1 ROD COMP., RR. BRAKE.......... 1 PEDAL, BRAKE.................. 1
1 6 46510-KCJ-690 1 7 46513-KBW-900 1 8 46515-KBW-900 19 90502-155-000 20 90505-116-670
SPRING ASSY., RR. BRAKE PEDAL. 1 TUBE, BRAKE PEDAL SPRING...... 1 1 SHAFT COMP., RR. BRAKE PIVOT.. W A S H E R , P L A I N , 7MM............ 2 W A S H E R , 13X20................. 1
21 22 23 24 25
Notes Catatan
1 1 1 2
6 28241 -KCJ-690 7 28293-333-000 8 28300-KCJ-690 9 28307-KCJ-690 1 0 2 8 3 1 1 -KC5-000 1 2 3 4 5
Serial No. Nomor Serie
W A S H E R , P L A I N , 6MM............ 1 94103-06700 P I N , S P L I T , 2.0X15............ 3 94201-20150 SPRING A, BRAKE ROD........... 1 95014-73100 J O I N T 8, B R A K E A R M . . . . . . . . . . . . 1 95015-32001 1 NUT B, BRAKE ROD ADJUSTING.... 95015-42000 F-18 E 1993.10.01
59
r F-18 Peda I
8
KCJ3-F1800
Service item Bagian yang diservis
F. R. T.
Ref.No. Nomor Petunjuk
Description Nama - Part
P a r t N O. Nomor Part
2 69 5 0 1 5 - 5 3 0 0 0 27 95701-06012-07 28 95701-06020-07 29 95701-08016-00 30 95701-08050-00
P I N
31 32
B O L T , F L A N G E , 8X28 B A L L , S T E E L , #8 (1
95801-08028-07 9621 I-08000
BOLT, BOLT, BOLT, BOLT,
1993.10.01
C ,
Reqd. N o .
Jumlah GL 200
J O I N T . . . . . . . . . . . . . . . . . .
FLANGE, FLANGE, FLANGE, FLANGE,
6X1 2 ........... 6x20 ........... 8X16 ........... 8x50 . . . . . . . . . . .
E
ii:::::::::
1
1 1 3 1 1 1
F-18
Serial No. Nomor Serie
Notes Catatan
5
8
F-19 6
S t e p
I
TP 4” “18 19
g
1 2
1 -6 !&14
w
‘“C t 1
KCJ;-F1900
Service i tern Bagian yang diservis
I=. R. T.
lUBEER, M U F F L E R M O U N T I N G . . . . . . . 0 . 3 HOLDER, R. STEP HOLDER, L. STEP UBBER, S T E P . . . . . . . . . . . . . . . . . . . 0 . 1 ADD 0.1 FOR EACH. t a m b a h k a n 0,l untuk masing*) BAR COMP., R. STEP PILLION
Lef.No. P a r t lomor ‘etunjuk
Description Nama - Part
NO . Nomor Part
No. Jumlah
Reqd.
GL 200
2 3 4 5
18421-438-670 18422-KCJ-690 50600-KCJ - 6 9 0 50618-KE8-000 50632-MJO- 940
RUBBER, MUFFLER MOUNTING...... COLLAR, MUFFLER MOUNTING . . . . . . HOLDER, R. STEP . . . . . . . . . . . . . . . C O L L A R , 6.5X11X3 . . . . . . . . . . . . . . RUBBER, STEP . . . . . . . . . . . . . . . . . .
6 7 8 9 IO
50636-KBW-900 50638-MJO-000 50639-KCJ - 6 9 0 50643-KN6-910 50648-MJO-000
PLATE, PILLION BAR COMP., R . PIN, STEP BAR PIVOT, CHANGE BAR COMP., L .
11 12 13 14 15
50700-KCJ-690 50713-KBW-900 9 0 0 0 1 -HA5-000 92101-06012-OG 94001-06000-0s
HOLDER, L. STEP . WASHER, STEP . . . . B O L T , H E X . , 6X28 B O L T , H E X . , 6X12 NUT, HEX., 6MM . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
16 17 18 19 20
94050-08080 94102-08000 94201-20150 95701-10030-00 94103-10000
N U T , FLANGE, 8MM . . . WASHER, PLAIN, 8MM . P I N , S P L I T , 2.0X15 . B O L T , F L A N G E , 10X30
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1
. . . . .
. . . . .
. . . . .
. . . . .
4 2 4 1 2
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 4 1 4 1
. . . .
. . . .
. . . .
. . . .
. . . .
1 4 4 2
WASHER, PLAIN, 1OMM .....................
1
i993.in.ni
STEP . . . . . . . STEP PILLION T . . . . . . . PEDAL . . . . . . . STEP PILLION
1 1 1 4 4
. . . . .
. . . . .
F
F-19
Serial No. Nomor Serie
Notes Catatan
6
/ I
F-20 Stand
5
KCJ3-FZOOO
Service i tern Bagian yang diservis
F. R. T.
TAND COMP., MAIN . . . . . . . . . . . . . . PRING G, MAIN STAND . . . . . . . . . . . BAR COMP., SIDE STAND P R I N G A , SIQE S T A N D . . . . . . . . . . .
0.5 0.2 0.1
Ref.No. P a r t Nomor Petunjuk 1
N O. Nomor Part
SOSOO-KCJ-690 50510-460-840 50526-KBW-900 50530-KCJ - 6 9 0 50543-KBW-900 90107-GNI-010 90304-GE8-003 90521-028-000 94201-30250
52
Description Nama Part
Reid. No.
Jumlah GL 100
STAND COMP., MAIN............. SPRING G, MAIN STAND . . . . . . . . . . SHAFT, MAIN STAND PIVOT . . . . . . . BAR COMP., SIDE STAND . . . . . . . . . SPRING A, SIDE STAND . . . . . . . . . .
1 1 1 1 1
SCREW, S ID E S T A N D P I V O T U T , u , IOMM . . . . . . . . . . . WASHER, 17X22 . . . . . . . . . . P I N , S P L I T , 3.0X25 . . . . .
1
N
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1
1 1
Serial No. Nomor Serie
Notes Catatan
F-21 SwingarmeChain
Service i tern Bagien yang diservis
c a s e
F. R. T.
RSE, DRIVE CHAIN.............. tlAIN, DRIVE................... SWINGARM S E T , R R . JSH, RR. FORK... . . . . . . . . . . . . . . . 3NE OR ALL- satu a t a u s e m u a r i y a ) DLLAR, R R . F O R K P I V O T . . . . . . . . . _IDER, CHAIN..................
0.1 0.8 1 .O 0.6 0.3
Ref.Nc. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
1 40510-KCJ-690 2 520-106 3 4 0 5 3 1 -KA4-732 4 40543-KCJ-690 5 40546-KW8-900 6 52108-356-006 7 52141 -KWl-900 8 52144-GE2-003 9 52171-KCJ-690 1 0 52200-KCJ-30520
Reqd.
No.
Jumlah GL 200
CASE, DRIVE CHAIN............. CHAIN/ DRIVE (FSCW 1. J O I N T , D R I V E C H A I N CDAIDO).... ADJUSTER, CHAIN............... CAP, RR. FORK END.............
Serial No. Nomor Serie
Notes Catatan
1
1
1 2 2
BUSH, RR. FORK.. . . . . . . . . . . . . . . 4 COLLAR, RR. FORK PIVOT........ 2 C A P , R R . F O R K D U S T S E A L CARAI) 4 SLIDER, CHAIN................. 1 F O R K COMP., RR. *NH255m SHIMMER SILVER METALLIC 1 B O L T , F L A N G E , 6MM............. B O L T , RR. FORK PIVOT.. . . . . . . . . N U T , U, 14MM.................. WASHER, FR. FENDER SETTING.... SCREW, TAPPING, 5X12..........
11 12 1 3 14 15
90111-187-000 9 0 1 2 1 -KBW-900 90305-GE8-003 90556-044-000 93901-25220
16 17
9 4 0 0 1 - 0 8 0 0 0 - 0 3 N U T ; H E X . , 8MM................ N U T , H E X . , 8MM................ 94030-08000
1993.10.01
E
2 1 1 2 2 2 2
F-21
63
F-22 Rear
cushion
KCJ3-F2200
i tern Servi’ce Bagian Yang diservis-
_ - F . H . r.
USHION ASSY., RR.............. ADD 0.1 FOR EACH.) ‘tambahkan 0,l untuk masing’) IUSH, U P P E R R U B B E R . . . . . . . . . . :ONE O R A L L - s a t u a t a u s e m u a n y a )
[email protected] N o . Vomor NomorPart ‘etuniuk
0.2
52400-KCJ-691 52486-056-000
0.3
D e - s cription Nama Part
Read.
No.
Jumlah GL 200
52489-399-601 94050-10000 94103-10000
CUSHION ASSY., RR............. COLLAR, RR. CUSHION RUBBER BUSH B U S H , U P P E R R U B B E R (SHOWA).... N U T , F L A N G E , IOMM............. W A S H E R , P L A I N , IOMM...........
2 2 2 2 2
95801-10035-00
B O L T , F L A N G E , 10X35...........
2
Serial No. N o m o r Serib
-Note% Catatan
F-23 Rear
fender
KCJ3-F2300
Service i tern Bagian Yang diservis ENDER
COMP.,
F. R. T.
RR...............
0.4
lef.No. lomor ‘etunjuk
Part No. Nomor Part
1 3 3 7 4 1 -KGZ-910 2 61110-388-000 3 61313-KN6-910 4 77309-KK6-000 5 801 0 0 - K C J - 6 9 0 6 7 8 9 IO
84701 -KCJ -690 90111-187-000 94050-06000 95012-11001 95701-06016-07
Description Nama Part
Resd. ‘ N o .
Jumlah GL 100
REFLECTOR, RR. REFLEX......... PLUG, USELESS HOLE............ RUBBER, HEADLIGHT MOUNTING . . . . GROMMET, TOOL TRAY . . . . . . . . . . . . FENDER COMP., RR . . . . . . . . . . . . . .
1 1 2 1 1
BRACKET, NUMBER PLATE . B O L T , F L A N G E , 6MM . . . . . N U T , FLANGE, 6MM . . . . . . BAND A, BATTERY . . . . . . . B O L T , F L A N G E , 6X16 . . . .
1 4 1 1 2
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
S e r i a l NO . Nomor Serie
Notes Catatan
F-24 W i n k e r
KCJ3-F2400
Service i tern Bagian yang diservis
F. R. T.
WINKER ASSY., R. F R . . . . . . . . . . . . C ADD 0.1 FOR EACH.’ t a m b a h k a n 0,l untuk masing2) WINKER ASSY., L. FR. STAY COMP., WINKER WINKER ASSY., R. RR. ( ADD 0.1 FOR EACH. - t a m b a h k a n 0,l untuk masingz) 1.ENS COMP . . . . . . . . . . . . . . . . . . . . . . BULB, W IN K E R
0.2
0.1
Ref.No. Nomor Petunjuk
1 33400-KCJ-691 2 33430-KAF-000 3 33450-KCJ-691 4 33491 -KAF-003 5 33600-KCJ-691 6 7 8 9 1 0
Description Nama - Part
Pert No. Nomor Part
33650-KAF-000 33650-KCJ-691 34905-KY6-003 50186-KBW-900 90380-MBZ-000
11 93903-34380 12 94050-I 0000
i 4 1 4
COLLAR, F R . W I N K E R . . . . WINKER ASSY., L. RR . . . B U L B , W I N K E R (12V 15W) STAY, RR. WINKER . . . . . . S C R E W , S P E C I A L , 6X8 . . .
. . . . . . . .
2
. . . .
. . . . .... . . . . . . . .
1 4 1 4
SCREW, TAPPING, 4x12 . . . . . . . . . . N U T , F L A N G E , IOMM . . . . . . . . . . . . .
4 4
E
No.
.Jumlah GL 200
WINKER ASSY., R. FR . . . . . . . . . . . LENS COMP . . . . . . . . . . . . . . . . . . . . . W I N K E R A S S Y . , L . FR . . . . . . . . . . . STAY COMP., WINKER . . . . . . . . . . . . WINKER ASSY., R. RR . . . . . . . . . . .
1993.10.01
66
Rsqd.
. . . .
. . . .
. . . .
1
F-24
Serial No. Nomor Serie
Notes Catatan
F -25 Tai I I igh
L_
_/ KCJ3-F2500
Service i tern Bagian yang diservis
F. R. T.
AILLIGHT UNIT................. BASE COMP., TAILLIGHT E N S COMP., TAILLIGHT.......... BULB, TAILLIGHT
0.2 0.1
Tef.No. Uomor ‘etuniuk
1 . 33701 -KCJ -691 2 33702-KCJ-691 3 33703-KCJ-691 4 33706-KCJ -691 5 34906-686-921 6 7 8
Description Nama Part
Part No. Nomor Part
93901-24480 94050-06000 94103-06000
Reqd. N o . Jumlah GL 200
TAILLIGHT UNIT................ LENS COMP., TAILLIGHT......... BASE COMP., TAILLIGHT......... PACKING....................... B U L B , T A I L L I G H T (12V 18/5W)...
1 1 1 1 1
SCREW, TAPPING, 4X16.......... N U T , F L A N G E , 6MM.............. W A S H E R , P L A I N , 6MM............
2 2 2
1993.10.01
E
F-25
Serial No. Nomor Serie
Notes Catatan
F-26 B a t t e r y
Service i tern Bagianyang diservis
F.R.T.
RAY COMP., BATTERY............ BATTERY CABLE, STARTER MOTOR CABLE, BATTERY EARTH WITCH ASSY., STARTER MAGNETIC.
0.2
0.3
Reqd. No. Description Ref.No. Part No. Jumlah Nomor Nama-Part NomorPart GL 200 Petunjuk 1 17232-KCJ-690 TRAY COMP., BATTERY........... 1 2 17234-KBW-900 COVER, BATTERY................ 1 3 BATTERY (12V7AH) . . . . . . . . 1 TUBE, BATTERY BREATHER........ 1 4 31502-KCJ-690 5 32410-KCJ-690 CABLE, STARTER MOTOR.......... 1
6 7 8 9 10
32411-253-000 32601-KCJ-690 35850-KCJ-690 35856-425-000 94002-06080-0s
COVER, STARTER MOTOR TERMINAL. CABLE, BATTERY EARTH.......... SWITCH ASSY., STARTER MAGNETIC RUBBER, MAGNETIC SHOCK........ NUT, HEX., 6MM................
1 1 1 1 1
11 12 13
94111-06800 WASHER, SPRING, 6MM........... 95701-06010-08 BOLT, FL A N GE, 6X10............ 95701-06012-07 BOLT/FLANGE, 6X12............
1 1 3
1993.10.01
E
F-26
Serial NO . NomorSerie
Notes Catatan
1
F-27 W i r e harnessI g n i t i o n c o i l
KCJ3-F2700
Service item Bagianyang diservis
F.R.T.
.D.I. UNIT.................... 0.4 COIL ASSY., IGNITION
ECTIFIER ASSY., REGULATOR..... ARNESS, WIRE.................. ORN COMP...................... RELAY COMP., WINKER
0.6 1.0 0.1
Ref.No.
Part N O. Nomor NomorPart Petunjuk 1 30401-KCJ-690 2 30410-KBW-900 3 30510-KCJ-690 4 30700-GN5-961 5 31600-KGI-920 6
31700-124-008
[fl 32100-KCJ-690 8 32412-KWI-900 9 32416-KM3-300
Resd. N o .
Description Nama - Part CUSHION,
C.D.I.
C . D . I .
Jumlah GL 200
UNIT.......... UNIT...................
COIL ASSY., IGNITION.......... CAP ASSY., NOISE SUPPRESSOR... RECTIFIER ASSY., REGULATOR.... RECTIFIER
ASSY.,
SILICON (SHINDENGEN) HARNESS, WIRE................. COVER, BATTERY TERMINAL....... COVER, MAGNETIC SWITCH TERMINAL HORN COMP. ( H I G H ) . . . . . . . . . . . . .
1
1 1 1 1 1 1 1
38110-KCJ-691
11 12 13 14 15
38120-KCJ-691 38301-KCJ-691 38306-KJ6-740 93892-05020-00 94002-06080-03
RELAY COMP., WINKER........... SUSPENSION, WINKER RELAY...... SCREW-WASHER, 5X20............ NUT, HEX., 6MM................
16 17 18 19
94050-06080 94111-06800 95701-06012-00 98200-21500
NUT, F L A N G E , 6MM.............. 2 WASHER, SPRING, 6MM........... 1 BOLT, FLANGE, 6X12............ 2 F U S E I3 (15A).................. 2
1993.10.01
E
Notes Catatan
1
IO
H O R N COMP.(LOW)...............
Serial No. NomorSerie
1
1 1 1 2 1
F-27
69
F-28 Frame
body
KCJ3-F2800
-13
Service i tern Bagian yang diservis
F.R.T.
‘OVER, CARBURETOR.............. 0.1 IODY C O M P . , F R A M E . . . . . . . . . . . . . . *5.3 ‘LATE, F R . E N G I N E H A N G E R . . . . . . . 0 . 2 PIPE, R. RR. GRIP ADD 0.1 FOR EACH. - tambahkan 0,l untuk masing’)
ef.No. P a r t
No. N o m o r Part
D e s c r i p t i o n
omor
Nama
1
16305-KBW-900ZC
2 3 4 5
19902-865-780 50100-KCJ-690 5032a-KCJ - 6 9 0 50351 -KWl-901
6 7
P L A T E , R . E N G I N E U PP E R H A NG E R. PLATE, L. ENGINE UPPER HANGER.
9 10
50353-KCJ-690 50354-KBW-900 50400-KCJ-690 50410-KCJ-690 50524-KBW-900
11 12 13 14 15
61102-329-790 a41 1 o-KBW-900 90019-399-010 90443-107-000 93891-05012-07
COLLAR, RIVETING . . . . . . . . . . . . . . HOOK, LUGGAGE . . . . . . . . . . . . . . . . .
16 17
19 20
94050-08000 94050-10000 95701-06014-00 95701-08016-08 95aoi-08055-00
N U T , F L A N G E , aMM . . N U T , F L A N G E , IOMM . B O L T , F L A N G E , 6X14 B O L T , F L A N G E , 8X16 BOLT,
F L A N G E , 8X55 . . . . . . . . . . . .
4 2 4 4 2
21 22
95aoi-08060-00 95801-08085-00
BOLT, BOLT,
F L A N G E , 8X60 . . . . . . . . . . . . F L A N G E , 8X85 . . . . . . . . . . . .
3 2
etunjuk
a
78
70
Reqd. N o .
Jumlah GC 100
Part
COVER, CARBURETOR *NH1 67MU* IRON NAIL SILVER METALLIC-U GROMMET A, SIDE COVER . . . . . . . . . BODY COMP., FRAME . . . . . . . . . . . . . R U B B E R , SEAT MOUNTING . . . . . . . . . P L A T E , FR. ENGINE HANGER . . . . . .
P I P E ,
R . R R . G R I P . . . . . . . . . . ” . . P I P E , L. RR. GRIP . . . . . . . . . . . . . RUBBER, STAND STOPPER . . . . . . . . .
BOLT, FLANGE, 10X110 . . . . . . . . . . N U T , C A P , 8MN . . . . . . . . . . . . . . . . . SCREW-WASHER, 5x12 . . . . . . . . . . . . . . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
1 2
1
2 1 1 1 1 1 1 2 2 2 3 2
S e r i a l
N o .
Nomor Serie
Notes
Catatan
F-29 Too I s
-____
./ KCJ3-F2900
Service i tern Bagian yang diservis
-I-
F . R. T.
Ref.Np. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
Reqd. No.
Jumlah GL 200
89010-KCJ-690 99001-10120 99001-14170 99002-I 3500 99003-I 0000
TOOL SET...................... S P A N N E R , 10X12................ SPANNER, 14X17................ P L I E R S , 135................... D R I V E R 1 , P L U S S C R E W (NO.Z)...
6 7 8 9 10
99003-30000 99004-18190 99006-I 2000 99006-24000 99007-45000
1 D R I V E R 3 , M I N U S S C R E W (NO.2).. W R E N C H , B O X , P18X19........... 1 H A N D L E , E Y E W R E N C H , IZOMM..... 1 W R E N C H , E Y E , 24MM............. 1 S P A N N E R , PIN.................. 1
11
99008-01600
BAG,
1 2 3 4 5
T O O L , 160MM..............
Serial No. Nomor Serie
Notes Catatan
1 1 1 1 1
1
7
1
F-30 Caution
label
KCJ3-F3000
Service i tern Bagian Yang diservis
Ref.No. P a r t
F. R. T.
Nomor Petunjuk
1 87505-KCJ - 6 9 0 2 87506-KCJ-690 3 87507-KCJ-690 4 87560-KC5-920ZA
I i‘ 2
Description Nama - Part
No. Nomor Part
LABEL, TIRE . . . . . . . . . . . . . . . . MARK, BATTERY CAUTION . . . . . . LABEL, DRIVE CHAIN . . . . . . . . . M A R K , D R I V E C A U T I O N sTYPEW*
1993.10.01
E
Reqd.
No.
Jumlah GL 100
. . . . . . ..
. . . .
1 1 1. 1
F-30
Serial No. Nomor Serie
Notes Catatan
1 B
2
F-31 Mark
4
Service i tern Bagian yang diservis
F.R.T.
Ref.No. Nomor Petunjuk
P a r t N O. Nomor Part
Description Nama - Part
Reqd. NO .
Jumlah GL 100
1 17513-KCJ-690ZA M A R K , F U E L T A N K *TYPEI*....... 2 17513-KCJ-690ZB M A R K , F U E L T A N K *TYPEZ*....... 2 17513-KCJ-690ZC M A R K , F U E L T A N K *TYPE3*....... 2 17513-KCJ-690ZD M A R K , F U E L T A N K *TYPE4*....... 2 17513-KCJ-690ZE M A R K , F U E L T A N K *TYPE5*....... 2 17513-KCJ-690ZF M A R K , F U E L T A N K XTYPE6*....... 2 2 50261 -KCJ -690 MARK, HONDA................... 3 3 77228-KCJ-691ZD S T R I P E , R . R R . C O W L S I D E *TYPEI* 1 77228-KCJ-691ZE S T R I P E , R . R R . C O W L S I D E *TYPEZ* 1 77228-KCJ-691ZF S T R I P E , R . R R . C O W L S I D E *TYPE3;lc 1 77228-KCJ6glZG S T R I P E , R . R R . C O W L S I D E :FTYPE4* 1 77228-KCJ-6glZH S T R I P E , R . R R . C O W L S I D E *TYPE5:k 1 77228-KCJ-691ZJ S T R I P E , R . R R . C O W L S I D E *TYPE6* 1 4 77229-KCJ-691ZA S T R I P E , L . R R . C O W L S I D E *TYPEI* 1 77229-KCJ-6glZB S T R I P E , L . R R . C O W L S I D E *TYPE2* 1 77229-KCJ-691ZC S T R I P E , L . R R . C O W L S I D E *TYPE3* 1 77229-KCJ-6glZD S T R I P E , L . R R . C O W L S I D E *TYPE4* 1 77229-KCJ-691ZE S T R I P E , L . R R . C O W L S I D E *TYPE5* 1 1993.10.01 E F-31
Serial N o . Nomor Serie
KCJ3-F3100
Notes Catatan
KLIK PADA KELOMPOK ITEM YANG DICARI
TIGER KELOMPOK ENGINE E1 E2 E3 E4 E5 E6 E7 E8
Cylinder head Cam shaft/Valve Cam chain/Tensioner Cylinder Right crankcase cover Clutch Oil pump Left crankcase cover
E9 E10 E11 E12 E13 E14 E15 E16 E17
Generator Starting gear Starting motor Crankcase Crankshaft/Piston Transmission Gearshift drum Kick starter spindle Carburetor
E -1 Cy
I
i
nder
head
Service i tern Bagian yang diservis
F. R. T.
E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0 UIDE, V A L V E . . . . . . . . . . . . . . . . . . . ~3.8 I NC . R E A MING - termasuk reaming) A D D 0.3 FOR E A C H .
tambahkan 0,3 untukmasing’) A D D 0 . 7 F O R E\ACH. t a m b a h k a n 0,7 untuk masingz) A D D MORE 0.2 IF P E R F O R M E D .
tambahkan 0,2 lagi jika dilaksanakan) iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8 :OVER, L . C Y L I N D E R HEA-D........ 0 . 2 NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3 BQlT S T U D , 7X29 ADD 0.1 FOR EACH. t a m b a h k a n 0,l untuk masing’) ‘LUG, SPARK.................... 0.1
16
ief.No. Upmor ?etunpk
D.escript‘ion Nama - Part
Part No. Nomor Part
Reqd:po. Jumlah
GL 100
1 2 3 4 5
12000-KCN-000 12204-439-305 12206-KCN-305 12251 -KCN-003 12271-383-000
H E A D ASSY., C Y L I N D E R . . . . . . . . . . GUIDE, IN. VALVE . . . . . . . . . . . . . . GUIDE, EX. VALVE . . . . . . . . . . . . . . GASKET, CYLINDER HEAD . . . . . . . . . RUBBER, OIL SEAL . . . . . . . . . . . . . .
1 1 1 1 1
6 7 8 9 10
12331-KCJ-710 12339-KCJ-710 12361-383-000 16210-KCJ-710 16222-MV4-300
COVER, L. C YL I N D E R HEAD . . . . . . GASKET, PULSE GENERATOR BASE . CAP, TAPPET ADJUSTING HOLE . . . I N S U L A T O R , CARBURETOR . . . . . . . . N U T , S Q U A R E , SMM . . . . . . . . . . . . .
. . . . .
1 1 2 1 1
11 12 13 14 15
16223-KS5-000 9 0 0 0 1 -GHB-700 90023-MM5-000 9 0 0 4 1 -KEB-900 9 0 0 8 1 -KEB-900
BAND, BOLT, BOLT, BOLT, BOLT,
16 17 18 19 20
90091 -MM5-640 90442-028-000 90443-107-000 91301-I 07-000 91301-200-000
B O L T , S O C K E T , 6X22 . . W A S H E R , S E A L I N G , 8MM N U T , CAP, 8MM . . . . . . . O-RING, 75X2.5 . . . . . . O-RING, 10X1.6 . . . . . .
21 22 23 24 25
91303-KK3-830 91304-HE3-003 94101-06000 94301-08140 960bl-06022-00
INSULATOR . . . . . . F L A N G E , 6X35 . . . RECESSED, 5x28 . S T U D , 7X29 . . . . . S O C K E T , 6X118 . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
1 4 1 2 1
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
2 4 4 1 2
O-RING, 3 5 x 3 . . . . . . . . . . . . . . . . . . . 33.5X3.0 . . . . . . . . . . . . . . W A SH E R, P L A I N, ~MM . . . . . . . . . . . . P I N , D O W E L , 8X14 . . . . . . . . . . . . . . BOLT, FLANGE, 4X22............
2 1 1 2 2
O-RING,
. . . . .
S e r i a l N’b. N o m o r Serie
Notes. Catatan
E -1 Cylinder
P? 0 8
head
2
1
I-
4 4 14
14
Service i tern Bagian yang diservis
F. R. T.
Ref.No. P a r t N o . Nomor Nomor Part Petunjuk 26 98069-58921
Description Nama - Part P L U G , PLUG,
1993.10.01
KCJ3-EOlOO
Reqd. N o .
Jumlah GL 200
Serial No. Nomor Serie
Notes Catatan
S P A R K (DP8EA-9 NGK)..... 1 S P A R K (X24EP-U9 N D ) . . . . . 1
E
E-l
I i
16
E-2 Camshaft-Valve
KCJ3-E0200
Service i tern Bagian yang diservis
F. R. T.
C AMSHAFT COMP.................. VALVE ROCKER.............. A, R M ,
( ADD 0.1 FOR EACH.
m2.8 *2.4
t a m b a h k a n 0,l untuk masing’) ~3.6 ia ‘ALVE.......................... I: A D D 0 . 2 F O R E A C H . tambahkan 0.2 untuk masing*) ( I N C . R E F A C I N G - t e r m a s u k s k u r l&p) ( EXC. VALVE GUIDE REPLACEMENT, kecuali penggantian valve guide) ‘S P R I N G , V A L V E I N N E R . . . . . . . . . . . . ~3.4 I[ADD 0 . 1 F O R E A C H . tambahkan 0.1 untuk masing2) RELATIVE PART t e r m a s u k p ayr at n gb e r h u b u n g a n )
(INC.
Ref.No. Nomor Petunjuk
Part No. Nomor Part
Reqd. N o .
Jumlah GL 200
SEAL, VALVE STEM.............. 1 12209-KL4-005 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)....... 3 14100-KCJ-710 C A M S H A F T COMP................. 4 14431-383-000 ARM, VALVE ROCKER............. 5 14451-437-000 SHAFT, VALVE ROCKER ARM....... 6 7 8 9 10
PLATE, VALVE ROCKER ARM SHAFT SETTING 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . . 1 4 7 2 1 -KBE-900 V A L V E , EX..................... 14751-383-005 SPRING, VALVE OUTER (NIPPON).. 14761-383-005 SPRING, VALVE INNER (NIPPON).. 14456-KG2-950
1
1 1
2 2 1 1 1 2 2
11 14771-107-020 RETAINER, VALVE SPRING........ 12 14775-107-000 SEAT, VALVE SPRING OUTER...... 13 14776-107-010 SEAT, VALVE SPRING INNER...... 1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . . 1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . .
2 2 2 4 2
16 90206-250-000 NUT, TAPPET ADJUSTING......... 1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . .
2 1
1993.10.01
18
Description Nama Parr
E
E-2
Serial No. Nomor Serie
Notes Catatan
11 9
E-3 C a m chain.Tensioner
KCJ3-E0300
Service item Bagianyang diservis ;PROCKET, CAM.............. :HAIN, CAM................. CHAIN....... [ENSIONER, CAM .IFTER ASSY., TENSIONER.... .GASKET, TENSiONER LIFTER ;UIDE, CAM CHAIN...........
F.R.T.
Ref.Nc. Part No. Nomor NomorPart Petunjuk
.
0.7 1.6 1.7 0 . 4
14321-KN6-930 14401-KBB-901 14500-KBB-900 14520-KY7-000 14523-KBB-901
SPROCKET, CAM (34T)........... CHAIN, CAM CIOZL) ............. TENSIONER, CAM CHAIN .......... LIFTER ASSY., TENSIONER ....... GASKET, TENSIONER LIFTER ......
6
14535-437-000
BOLT,
7 a 9 10
14550-KCJ-710 90002-KWI-900 90005-KY7-000 90071-MGS-000
11 12 13
90475-703-000 90488-425-000 91306-MG3-000
. .
.
*2.8
Description Nama-Part
CAM
CHAIN
TENSIONER
PIVOT GUIDE, C A M C H A I N . . . . . . . . . . . . . . BOLT, FLANGE, 6x10 ............ SCREW, PAN, 6 X 6 ............... BOLT, FLANGE SOCKET, 6X16 .....
Reqd.
No.
Jumlah GL 200
Serial No. NomorSerie
Notes Catatan
1
8MM ................. SEALING, 6MM .......... O-RING, 1 . 5 X 9 . 5 ............... WASHER
C,
WASHER,
19
E -4 C y l i n d e r
KCJ3-E0400
Service item Bagian yang diservis
F. R. T.
Y L I N D E R COMP.................. g3.1 A S K E T ,
C Y L IN
D
E
R.
..............
m3.0
Description Nama Part
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk 1 2 3
121 OO-KCN-000 12191-437-020 94301-10200
C Y L I N D E R
neqd. N o .
Jumlah GL 200
COMP.................1
GASKET, CYLINDER.............. P I N A , D O W E L , 10X20...........
1993.10.01
E
E-4
1 2
Serial No. Nomor Serie
Notes Catatan
8
E-5 Right
crankcase
cover
KCJ3-E0500
Service i tern Bagian yang diservis
F. R. T.
:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8 ;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7 LEVER COMP., CLUTCH OIL SEAL, 12X22X5
Ref.No. Nomor Petunjuk
Description Nama - Part
Part No. Nomor Part
Reed. NO .
Jumlah GL 200
11330-KCJ-710 11393-KCJ-710 15650-KCN-000 22810-KBB-900 22815-428-000
COVER COMP., R. C R A N K C A S E . . . . . GASKET, R. COVER.............. GAUGE, OIL LEVEL.............. LEVER COMP., CLUTCH........... SPRING, C L U T C H L E V E R . . . . . . . . . .
6 7 8 9 10
91201-148-003 91307-035-000 94301-08140 94305-30102 96001-06040-00
O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1 O-RING, 18X3.................. 1 PIN, DOWEL, 8X14.............. 2 P I N , S P R I N G , 3X10............. 1 BOLT, FLANGE, 6X40............ 11
11
96001-06050-00
BOLT,
1 2 3 4 5
1993.10.01
F L A N G E , 6X50............
E
Serial No. Nomor Serie
Notes Catatan
1 1 1 1 1
1
E-5
21
E-6 Clutch
Service item Bagianyang diservis
r=.R.T.
IUTER COMP., CLUTCH............ CENTER COMP., CLUTCH DISK,
CLUTCH
1 .I
FRICTION
ONE OR ALL -satuatausemuanya) INC. RELATIVE PART .termasukpartyang berhubungan) PRESSURE .PLATE, CLUTCH LIFTER............. ?OD, CLUTCH jPRING, CLUTCH................. (ONE OR ALL- SatU ataU semuanya)
0.7
0.8
Ref.No. Part No. Nomor NomorPart Petunjuk 1 15451-107-000
Description Nama - Part WASHER,
OIL
Reed. No.
Jumlah GL 200
FILTER
ROTOR LOCKING COMP., CLUTCH ...........
2 3 4 5
ZZIOO-KCN-000 22121-KCS-650 22125-KW7-900 22131-KCN-000
OUTER CENTER
COMP., C L U T C H . . . . . . . . . . SEAT, JUDDER SPRING . . . . . . . . . . . G U I D E , CLUTCH OUTER . . . . . . . . . . .
1 1 1 1 1
6 7
a
9 10
22201-MJB-000 22201-166-000 22311.-62040H 22350-107-010 22361-437-000
FRICTION ......... DISK, CLUTCH FRICTION ......... DISK, CLUTCH PLATE, CLUTCH ................. PLATE, CLUTCH PRESSURE ........ LIFTER . . . . . . . . . . P L A T E , CLUTCH
1 4 4 1 1
11 12 13 14 15
22366-KCJ-710 22401-KCJ-710 22402-KW7-900 90050-357-000 90231-KBS-720
ROD, CLUTCH LIFTER ............ SPRING, CLUTCH ................ SPRING, JUDDER ................ BOLT, SPECIAL FLANGE, 6X22 .... NUT, LOCK, 16MM ...............
1 4 1 4 1
16 17
90461-107-000 91008-KK6-000
WASHER B, SPLINE, 2OMM ........ BEARING, RADIAL BALL, 16003 ...
1 1
1993.10.01
E
E-6
Serial No. NomorSerie
Notes Catatan
E-7 Oi
I pump
”
7
0 b&9 r 17
' P 17
KCJ3-E0700
Service i tern Bagianyang diservis
F.R.T.
UMP ASSY., OIL................ 0.9 ROTOR COMP., OIL FILTER EAR, OIL PUMP DRIVE........... 0.8 CAP, OIL FILTER ROTOR EAR, PRIMARY DRIVE............ 1.1
Description Nama-Part
Ref.Nc. Part No. Nomor NomorPart Petunjuk
Serial No. NomorSerie
1 2 3 4 5
15100-KCN-000 15131-KBB-900 15331-399-000 15332-399-000 15430-440-030
PUMP ASSY., OIL............... 1 GEAR, OIL PUMP DRIVE (34TI.... 1 ROTOR, OIL PUMP INNER (YAMADA) 1 R O T O R , OIL PUMP OUTER (YAMADA) 1 ROTOR COMP., OIL FILTER....... 1
6 7 8 9 IO
15436-107-000 15441-KCS-650 15446-107-000 15459-107-000 23121-KCN-000
CAP, OIL FILTER ROTOR......... THROUGH, OIL.................. SPRING, OIL THROUGH........... GASKET, OIL FILTER ROTOR CAP.. GEAR, PRIMARY DRIVE (22T).....
11 90101-440-000 12 90231-~~~-651 13 90434-KN6-930 14 91304-KK3-830 15 92101-05020-OA
1 1 1 1 1
SCREW, FLAT, 6X30............. 2 NUT, LOCK, 16MM............... 1 W A S H E R , 16MM.................. 1 O - R I N G , 9.4X2.4............... 2 BOLT, HEX., 5X20.............. 2
16 93600-04012-OA SCREW, FLAT, 4X12............. 17' -93700-05012-OA SCREW, OVAL, 5X12............. P I N , L O C K , 8MM................ 18 94251-08000
1993.10.01
E
2 3 1
E-7
Notes Catatan
E-8 Left
crankcase
cover 13
14
Service i tern Bagian yang diservis OVER, OVER, OVER, ASKET
F . R. T.
L. CRANKCASE............ 0.9 REDUCTION GEAR.......... 0.2 L. RR. CRANKCASE........ 0.1 , L. COVER............... 0.6
Ref.No. Nomor Petunjuk
Description Nama - Part
Part No. N o m o r Part
KCJ3-EOBOO
neqd. No. Jumlah GL ZOO
1 2 3 4 5
11341-KCJ-710 11355-KCN-000 11361-KCJ-710 11363-437-620 11395-KCJ-710
COVER, L. C R A N K C A S E . . . . . . . . . . . 1 COVER, REDUCTION GEAR......... 1 COVER, L. RR. CRANKCASE....... 1 RUBBER, RR. COVER MOUNTING.... 1 GASKET, L. COVER.............. 1
6 7 8 9 10
90084-KCJ-710 90087-KCJ-710 90703-HC4-000 91303-377-000 91304-MN5-003
CAP, A.C. GENERATOR........... 1 C A P , 30MM..................... 1 P I N , D O W E L , 10X14............. 2 O-RING, 13.8X2.5.............. 1 O - R I N G , 63X3 (ARAI)........... 1
11 12 13 14 15
91356-425-003 96001-06020-00 96001-06025-00 96001-06040-00 96001-06050-00
O-RING, BOLT, BOLT, BOLT, BOLT,
(NOK)........ 1 6X20............ 1 6X25............ 2 6X40............ 4 6X50............ 1
29.7X2.4 FLANGE, FLANGE, FLANGE, FLANGE,
16 96001-06060-00 BOLT, FLANGE, 6X60............ 17 96001-06070-00 B O L T , FLANGE, 6X70............
1993.10.01
E
E-8
1 2
Serial No. Nomor Serie
Notes Catatan
E-9 Generator
KCJ3-E0900
Service i tern Bagian yang diservis
F. R. T.
LUTCH COMP., STARTING ONE WAY. 1.0 FLYWHEEL COMP. GNITION PULSE GENERATOR COMP.. 0.8 TATOR COMP.................... 0 . 9
.
ief.No. Part No. Uomor
‘etunjuk
Description Nama - Part
Nomor Part
1 2
28125-KW3-006 30300-HAO-033
3 4 5 6 7 8 9 IO
Reqd.
1
31110-KCJ-711 31120-KCJ-711 32975KCN-000
C L U T C H COMP., S T A R T I N G O N E W A Y I G N I T I O N PULiE G E N E R A T O R C O M P . (TEC) F L Y W H E E L COMP................. STATOR COMP................... GUIDE, A.C. GENERATOR CORD....
90085-413-781 90089-KAS-900 90092-KES-000 90163-HA8-000 90403-KN6-930
B O L T , S O C K E T , 6MM.......... .. BOLT, FLANGE SOCKET, 5X14.. . BOLT, STOPPER TENSIONER SHA F T . B O L T , UES, 10X48........... .. WASHER, 10X24.............. ..
6 2 3 1 1
1993.10.01
E
No.
Jumlah GL 200
Serial No. Nomor Serie
Notes Catatan
1 1 1 1
E-9
2 5
6
E - 1 0 Starting
gear
KCJ3-El000
S ervic e item Bagian yang diservis
F. R. T.
EAR COMP., STARTING DRIVEN.... 0.8 EAR, REDUCTION................ 0.3 EAR, IDLE..................... 0.7
2ef.Nc.
domor
Description Nama - Part
No.
Petunjuk 1 281 IO-KCN-000 2 28114-KN6-930 3 28130-KCN-000 4 28132-KN6-930 5 28140-KCN-000 6
26
Part
Nomor Part
28142-KWI - 9 0 0
Reqd. N o .
Jumlah G L 200
GEAR COMP., STARTING DRIVEN... COLLAR, STARTING DRIVEN GEAR.. G E A R , R E D U C T I O N (61T/17T)..... SHAFT, REDUCTION GEAR......... G E A R , I D L E (15T116T)..........
1 1 1 1 1
SHAFT,
1
IDLE
GEAR..............
Serial No. Nomor Serie
Notes Catatan
r E-11 Starting
motor
-_-
_I
KCJ3-El100
Service i tern BBgian yang diservis
F. R. T.
OTOR ASSY., STARTING.......... R U SH S E T, T ER M I N A L. . . . . . . . . . . . HOLDER SET, BRUSH
0.3 0.5
Ref.Nc. Vomor petunjuk
Description Nama - Part
Part No. Nomor Part
1
31200-KCN-003
MOTOR
2 3 4 5
6 7 8
ASSY.,
STARTING
Jumlah GL 100
3 1 2 0 1 -KSS-901 31204-KSS-901 31205-MN4-008 31206-KWI - 9 0 1
BRUSH S E T , T E R M I N A L . . SPRING, CARBON BRUSH . BOLT, SETTING . . . . . . . . HOLDER SET, BRUSH . . . .
(MITSUEA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 2 2 1
9 10
31207-KS5-901 90071 -MBO-000 90122-MN4-008 91309-425-003 91320-MBO-000
RING . . . . . . . . . . . . . . . . . . . . . . . . . . NUT-WASHER, 6MM . . . . . . . . . . . . . . . WASHER, STEEL PLATE . . . . . . . . . . . O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .
O-RING ........................
2 2 2 1 3
11 12
95801-06035-00 95801-06060-00
B O L T , F L A N G E , 6X35 . . . . . . . . . . . . B O L T , F L A N G E , 6X60 . . . . . . . . . . . .
1 1
1993.10.01
E
Serial No. Nomor Serie
Reqd. NO.
Notes Catatan
,
E-II
3 7
E-12 Crankcase
16
Service i tern Bagian yang diservis
F.R.T.
RANKCASE COMP., R............. zid,.9 ASKET, CRANKCASE.............. ti.4 RANKCASE COMP., L............. X5.8 CREEN, OIL FILTER............. 0.1 INC. RELATIVE PART .termasukpartyang berhubungan)
28
ief.No. Uomor 'etunjuk
DescriDtion Nama-Part
Part No. NomorPart
11100-KCJ-710 11191-KCJ-710 11200-KCJ-710 12361-383-000 14513-KBB-900
CRANKCASE COMP., R ............ GASKET, CRANKCASE ............. CRANKCASE COMP., L ............ CAP, TAPPET ADJUSTING HOLE .... PLATE, CAM CHAIN PETTING ......
6 7 8 9 10
15421-107-000 15426-107-000 15761-KCJ-710 15772-292-010 22838-437-000
SCREEN, OIL FILTER ............ SPRING, OIL FILTER SCREEN ..... TUBE, BREATHER ................ CLIP, BREATHER TUBE ........... HOLDER, CLUTCH WIRE ...........
11 12 13 14 15
32976-KCN-000 35750-GS3-003 35752-028-300 90031-KN6-930 90032-KN6-930
CLAMPER, WIRE HARNESS ......... , NEUTRAL SWITCH ....... SPACER, NEUTRAL SWITCH ........ BOLT A, CYLINDER STUD ......... BOLT El, CYLINDER STUD .........
16 17 18 19 20
90703-HC4-000 91206-286-013 91303-KK3-830 91312-107-000 95701-06012-08
PIN, DOWEL, 10x14 ............. OIL SEAL, 14X28X7 (ARAI) ...... O-RING, 35X3 .................. ................. ' O-RING, 7 XI.7 BOLT, FLANGE, 6X12 ............
21 22 23
96001-06012-00 96001-06050-00 96001-06060-00
BOLT, BOLT, BOLT,
FLANGE, FLANGE, FLANGE,
6X12 ............ 6X50 ............ 6X60 ............
Read.
No.
Jumlah GL 200 1
1 2 2
Serial N o . YomorSerie
Notes Catatan
r
E-13 C r a n k s h a f
-
t.Pi
S ervic e item Eagian yang diservis
s t o n
F. R. T.
RANKSHAFT COMP . . . . . . . . . . . . . . . . ING SET, PISTON . . . . . . . . . . . . . . . PISTON I N , PISTON . . . . . . . . . . . . . . . . . . . . OD, C ON N E C TI NG . ( A C T U A L T IM E) INC. RELATIVE PART) :EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 .
*5.3 *3.2 *3.1
a.6
Ref.No. P a r t
N O. Nomor Nomor Part Petunjuk 13000-KCN-000 1 2 1 3 0 1 1 -KBB-305 13021 -KBB-305 13031 -KEtFJ-305 3 1 3 1 0 1 -KElB-901 13102-KBB-305 13103-KBEf-305 4 13111-440-000 5 13201 -KCN-300
Resd. No.
Description Nama Part CRANKSHAFT COMP . . RING SET, PISTON RING SET, PISTON RING SET, PISTON PISTON (STD.) . . . . PISTON (OS 0.25) . PISTON (OS 0.50) . PIN, P I S T O N . . . . . . R O D , CONNECTING . .
Jumlah
GL 200
. . . . . . . . . (STD.) . . . (OS 0.25) (OS 0.50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
1 l (1) (1) 1 (I) (I) l 1
. . . . .
. . . . .
. . . . .
. . . . .
1 1 1 1 1
1 1 9 1 0 0 1 -KC&961H 1 2 91102-KC6-003 91103-KC6-003 91104-KC6-003 1 3 91105-KW3-003
BEARING, RADIAL BALL, 28X72X18 ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . . . . . R O L L E R, 4x14.8 B (BLUE) . . . . . . . ROLLER, 4X14.8 C (WHITE) . . . . . . R E T A I N E R , CONNECTING ROD LARGE END CLIP, PISTON PIN, 15MN . . . . . . . .
E
. . . . .
. . . . . . . . .
CRANKSHAFT, R . . . . . . . . . CRANKSHAFT, L . . . . . . . . . PIN COMP., CRANK . . . . . . SPROCKET, TIMING . . . . . . K E Y , WOODRUFF, 25X14X4
1993.10.01
. . . . .
. . . . . . . . .
6 13311-KCN-300 7 13321 -KCN-300 8 13380-KCN-300 9 1 4 3 1 1 -KN6-931 1 0 9 0 7 0 1 -HO6-010
14 94601-I 5000
. . . . .
. . . . . . . . .
2 18 18 18 1 2
E-13
Serial No. Nomor Serie
Notes Catatan
Selection table of connecting rod large end bearing roller (Radial Clearance 0 - 8 Mm) Tabel pemilihan bantalan ujung besar batang penggerak (Toleransi Radial 0 - 8 urn)
E-14 Transmisson
Service item Bagian yang diservis
F.R.T.
AINSHAFT
COMP., TRANSMISSION.. INC. RELATIVE PART
Ref.No. Nomor Petunjuk
11108-KCJ-710 23210-KCJ-710 23221-KCJ-710 23421-KCJ-710 23427-439-000
PLATE, BEARING SETTING........ MAINSHAFT COMP., TRANSMISSION. COUNTERSHAFT, TRANSMISSION.... GEAR, COUNTERSHAFT LOW........ COLLAR, COUNTERSHAFT LOW GEAR.
6 7 a 9 10
23431-KA2-000 23431-437-000 23441-KCJ-710 23451-KCJ-710 23452-KWI-900
BUSH, BUSH, GEAR, GEAR, BUSH,
MAINSHAFT SECOND ........ COUNTERSHAFT S E C O N D ..... 20X23X9 . . . . . . . . . . . . . . . . .
11 12 13 14 15
23461-KCJ-710 23471-KCJ-710 23491-KCJ-710 23501-KCJ-710 23511-KCJ-710
GEAR, GEAR, GEAR, GEAR, GEAR,
MAINSHAFT THIRD & FOURTH COUNTERSHAFT T H I R D ...... COUNTERSHAFT F O U R T H ..... MAINSHAFT FIFTH ......... COUNTERSHAFT F I F T H ......
16 17
GEAR, GEAR,
1: 20
23512-KCJ-710 23513-KCJ-710 23801-KKI-010 23811-KR3-600 90001-KN6-930
21 22 23 24 25
90451-107-000 90451-365-000 90452-437-000 90454-107-000 90455-107-000
WASHER, 1;ASHER, WASHER, WASHER,
W.6
termasukpartyang berhubungan) COUNTERSHAFT, INC. RFIATIVE
TRANSMISSION PART
termasukpartyang berhubungan) WHEN
SERVICING
COMP., F.R.T.
UNIT, IS
4.8
jika unit iengkap diservis, F.R.T. adalah 4,8) PROCKET,
30
DRIVE................
0.2
Description Nama I Part
Part No. NomorPart
20~~ . . . . . . . . . . . . . . . . . . . . 20MM ....................
T O P ........... COUNTERSHAFT TOP ........ SPROCKET, DRIVE (13T)... PLATE AZ, FIXING........ BOLT, SOCKET, 6X16......
WASHER
MAINSHAFT
THRUST, THRUST, THRUST, THRUST, A,
Meqd. No.
Jumlah GL 200
1 1
1 1
15MM.... 15MM.... 16.5MM..
2OMM.... SPLINE, ZOMM..
2 2
Serial No. YomorSerie
Notes Catatan
E-14 Transmi
sson
KCJ3-El400
Service item Bagian yang diservis
F . R. T.
?ef.No. rlomor ‘etunjuk
P e r t NO . Nomor Part
Description Nama - Part
Reqd. N o .
Jumlah GL 100
26 27
90463-437-000 90464-360-000
28 29 30
90465-360-000 90601-437-000 90605-200-000
W A S H E R , S P L I N E , 22MM.......... WASHER, COUNTERSHAFT THIRD SPLINE WASHER, L O C K . . . . . . . . . . . . . . . . . . C I R C L I P , E X T E R N A L , 22MM....... S E T R I N G , 2OMM................
31 32 33 34 35
91005-KCN-003 96100-62020i-i 91201-030-033 92101-06010-OA 961 OO-62040t-i
B E A R I N G , R A D I A L B A L L , 20X55X11 1 B E A R I N G , R A D I A L B A L L , 6202U... 1 O I L S E A L , 20X34X7 CARAI)...... 1 B O L T , H E X . , 6X10.............. 2 B E A R I N G , R A D I A L B A L L , 6204.... 1
Serial No. Nomor Serie
Notes Catatan
2 1 1 2 2
31
E-15 G e a r s h i f t
d r u m
I
20
2
1'5
I
8
Service item Bagianyang diservis
F.R.T.
ORK, GEARSHIFT................ ti.4 ONE OR ALL - satu atau semuanya) DRUM, GEARSHIFT AM, GEARSHIFT................. 1.2 TOPPER COMP., GEARSHIFT DRUM.. 0.8 INC. RELATIVE PART termasuk part yang berhubungan) PLATE, GEARSHIFT PINDLE COMP., GEARSHIFT.......
0.9
lef.No. P a r t N o . 4omor Nomor Part ‘etunjuk
Description Nama - Part
KCJ3-El500
Reqd. N o .
Jumlah GL 200
24211-KWI-900 24221-427-010 24231-107-010 24241-KCS-650 24301-KCJ-710
FORK, R. GEARSHIFT............ FORK, L. GEARSHIFT ............ FORK, CENTER GEARSHIFT ........ SHAFT, GEARSHIFT FORK GUIDE ... DRUM, GEARSHIFT ...............
6 7 8 9 IO
24411-446-650 24430-KCJ-710 24435-437-000 24610-446-650 24621-446-650
CAM, GEARSHIFT ................ STOPPER COMP., GEARSHIFT DRUM. SPRING, SHIFT DRUM STOPPER .... SPINDLE COMP., GEARSHIFT ...... PLATE, GEARSHIFT ..............
1 1 1 1 1
11 12 13 14
24631-107-000 24651-437-000 35753-KG2-951 90023-KWI-900
1 1 1
15
90408-KWI-900
SPRING, GEARSHIFT PLATE ....... SPRING, GEARSHIFT RETURN ...... ROTOR, NEUTRAL SWITCH ........ BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT WASHER, 6NM ..................
1 1
16 17 18 19 20
90451-001-000 92101-06025-OA 94251-10000 94510-12000 94510-14000
WASHER, THRUST, 14NN ......... BOLT, HEX., 6X25 ............. PIN, LOCK, IONM .............. CIRCLIP, EXTERNAL, 12MN ...... CIRCLIP, EXTERNAL, 14MN ......
2 1 1 1 1
21
96220-40100
ROLLER,
1
4X10 .................
1 1 1 1 1
Serial No. NomorSerie
Notes Catatan
E-16 K i c k
s t a r t e r
s p i n d l e
&p KCJ3-El600
Service item Bagianyang diservis
F. R. T.
PINDLE, KICK STARTER.......... INC. RELATIVE PART termasukpartyangberhubungan) )IL SEAL, 16X28X7..............
*3.9
0.6
lef.No. lomor 'etunjuk
Part NO . Nomor Part
Description Nama-Part
Reqd.
No.
Jumlah GL 200
1 2 3 4 5
28211-KCJ-710 28221-KCJ-710 28251-KC6-000 28253-KCJ-710 28254-437-000
PINION, KICK STARTER.......... RATCHET, KICK STARTER ......... SPINDLE, KICK STARTER ......... SPRING, KICK STARTER RATCHET . SEAT, RATCHET SPRING ..........
1 1 1 1 1
6 7 8 9 10
28261-KCJ-710 28262-437-000 28263-KCJ-710 90004-437-000 90401-KCJ-710
SPRING, KICK STARTER .......... COLLAR, KICK SPINDLE .......... RETAINER, STARTER SPRING ...... BOLT, KICK RATCHET ............ WASHER, 12NN ..................
1 1 1 1 1
11 12 13 14 15
90453-107-000 90459-107-000 91204-259-003 94510-16000 94510-20000
WASHER A, THRUST, 2ONM ........ WASHER, THRUST, 12NN .......... OIL S E A L , 16X28X7 CARAI) ...... CIRCLIP, EXTERNAL, 16MM ....... CIRCLIP, EXTERNAL, 2ONN .......
1 1 1 1 1
Serial No. NomorSerie
Notes Catatan
E-17 C a r b u r e t o r
Service i tern Bagian yang diservis
F. R. T.
ASKET SET..................... EEDLE SET, JET................ LOAT SET...................... VALVE COMP., FLOAT CLIP, TUBE OP SET........................ CHAMBER SET, FLOAT R M SET, LINK.................. LINK SET 'IAPHRAGM SET, PUMP............ 'ALVE SET, AIR CUT............. ARBURETOR ASSY................ VALVE, THROTTLE
34
1.0 0.9 0.6 0.4 0.8 0.5 0.3 0.7
ief.No. Jomor ‘etunjuk
3 4 5
Part No. Nomor Part
1 6010-428-671 1 6012-KCJ-710 1 6013-439-921 1 6014-KZI-670 1 6015KCJ-710 6016-402-004 6018-428-671 6021-KCJ-710 6028-KBW-901 6029-426-003
Description Nama - Part
Reqd. N o . Jumlah GL 200
GASKET SET.................... NEEDLE SET, JET ............... FLOAT SET ..................... TOP S E T . . . . . . . . . . . . . . . . . . . . . . . CHAMBER SET, FLOAT . . . . . . . . . . . .
6 7 8 9 10
1 1 1 1 1
fl 12 13 14 15
1 6033-KCJ-710 1 6037-KCJ-710 1 6038-KCJ-710 1 6048-Kf37-901 1 6100-KCJ-710
LINK SET . . . . . . . . . . STAY SET . . . . . . . . . . STAY SET, CHOKE . . . VALVE SET, AIR CUT CARBURETOR ASSY . . .
16 17 18 19 20
16111-KBW-900 16155-397-971 16165-KBW-900 16168-382-014 16198-KBW-900
VALVE, THROTTLE . . . . . . . . . . . . . . . VALVE COMP., FLOAT . . . . . . . . . . . . HOLDER, NEEDLE JET . . . . . . . . . . . . HOLDER, JET . . . . . . . . . . . . . . . . . . . TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
21 22 23 24 25
16199-KCJ-710 93600-05010-lti 93892-03008-18 93892-04008-18 93892-04012-18
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW, F L A T , 5X10 . . . . . . . . . . . . . SCREW-WASHER, 3 x 8 ............. SCREW-WASHER, 4X8 ............. SCREW-WASHER, 4X12............
SCREW SET A . . . ARM SET, LINK . DIAPHRAGM SET, SCREW SET 0 . . . SCREW SET C . . .
. . . . . . . . . . PUMP . . . . . . . . . . . . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
. . . . .
Serial No. NomorSerie
Notes Catatan
E -17 Carburetor
Service i tern Bagian-yang diservis
F. R. T.
Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk
Description Nama - Part
Reqd. N o .
Jumlah GL 200
26 27 28 29 30
93892-04014-18 93892-04016-18 93892-05010-18 95002-02659 99101-393-1200
S C R E W - W A S H E R , 4x14............ S C R E W - W A S H E R , 4X16............ S C R E W - W A S H E R , 5X10............ C L I P , T U B E (86.5)............. J E MT A I ,N , #120...............
2 3 1 2 1
31
99103-440-0380
J E T , S L O W , #38................
1
Serial No. Nomor Serie
Notes Catatan
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