Industrial House Keeping Through 5s Technique (hindi) 6c6q4c

vkS|ksfxd x`g O;oLFkk

INDUSTRIAL HOUSE KEEPING Drissthi Trainer : Anuj Agarwal Aman Singh

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D;k gS vkS|ksfxd x`g O;oLFkk \ Lkkeku dks lyhds ls lgh LFkku ij j[kuk A dkj[kkus dks lkQ]lqFkjk(dkbZ ,oa fpdukbZ jfgr)j[kuk A vuqi;ksxh ,oa [kjkc lkeku dks dk;Z LFky ls nwj j[kuk A vfXu@nq?kZVuk jfgr ,oa lqjfHkr okrkoj.k iznku djuk A Drissthi

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vkS|ksfxd x`g O;oLFkk dk mn~ns’;

PURPOSE OF INDUSTRIAL HOUSE KEEPING Drissthi

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[kjkc ,oa ypj&ipj j[k j[kko nq?kZVuk dks fuEu Ádkj nkor nsrk gS %  ;gka ogka QSys iMs+ [kqys lkeku, lh<+h]IysVQkeZ]¶yksj dks vlqjf{kr cukrs gS aA  ;g VqdMs+ mij ls fdlh deZpkjh ij fxjdj nq?kZVuk dk dkj.k curs gS aA  fQlyu Hkjs xhys fpifpis Q’kZ ls deZPkkjh pksV [kk ldrk gS A  Cksrjrhc j[ks lkeku dks [kksus vkSj <wa<+us es a O;; gksus okys le; dk nq#i;ksx A  deZpkjh dks pksV igqapuk]tksfd uqdhyh dhy]iqjkus rkj]yksgs dh iRrh ls gks ldrh gS A Drissthi

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vPNh x`g O;oLFkk ds dqN Qk;[email protected]  ;g dk;Z dh fujUrjrk cukus es a lgk;d gS A  nq?kZVukvks a ess a deh A  vkx ds [krjkS a ls ko A  /kwy] xSl vkfn ls ko A  LVksj j[k&j[kko ,oa lkeku fu;a=.k es a lgk;d A  e’khu o l;a=ks a dh izHkkoh lkQ lQkbZ ,oa j[k j[kko esa lgk;d A  csgrj o LoLFk okrkoj.k iznku djrk gS A  LFkku ds csgrj lq/kkj }kjk lEifRr dh j{kk dh tk ldrh gS A  dk;Z dh Fkdku de gksrh gS A  vkRecy dks c<+kok feyrk gS A Drissthi

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5S }kjk vkS?kkSfxd x`g O;oLFkk (INDUSTRIAL HOUSE KEEPING )

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5S ls rkRIk;Z %

1S 2S 3S 4S 5S

tkikuh ‘kCn

vaxszth #ikUrj.k

Seiri Seiton Seiso Seiketsu Shitsuke

Sorting lgh p;u Set in Order lqO;oLFkk Shine/Sweep LoPNrk Standardization LoLFk dk;Z iz.kkyh Self-Discipline Lo% vuq’kklu

Drissthi

fgUnh #ikUrj.k

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5S D;ks a \

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vko’;drk ls vf/kd mRiknu

vuko’;d LVkWd

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vuqi;qDr Ákslsflax

v{ke ifjogu

cjcknh ds Ádkj 6

4

vLohdkj ,oa nks”kiw.kZ mRikn

vuko’;d HkkxnkSM+

5 Árh{kk le; Drissthi

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Lkgh p;u

Lo%vuq’kklu

lqO;oLFkk cjcknh ls ko

lqekudhdj.k

LoPNrk Drissthi

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5S dk rjhdk Ekkudks a dk fu/kkZj.k ,oa vuqikyu

vko’;d oLrqvks a dk p;u

lgh p;u

lqekudhdj.k

Lo%vuq’kklu

LoPN oLrq,a ,oa dk;Z LFky

LoPNrk

lqO;oLFkk oLrqvks a dks mi;qDr LFkku

lqO;oLFkk

Lkgh p;u

LoPNrk

Lo%vuq’kklu lqekudhdj.k

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1S lgh p;u Seiri-Sorting Drissthi

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ÁFke pj.k & mi;ksxh o vuqi;ksxh oLrqvks a dk p;u djds vyx & vyx djuk A

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f}rh; pj.k &

cxSj ewY; dh vuqi;ksxh oLrqvks a dks vius dk;Z LFky ls gVk nsuk A

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fr`rh; pj.k & ewY;oku ijUrq vuqi;ksxh oLrqvks a dks ,d LFkku ij ,df=r djuk A

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prqFkZ pj.k & mi;ksxh oLrqvks a dks lgh LFkku ij lEHkky dj j[kuk o fooj.k dkMZ yxkuk A

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iape pj.k & mijksDr lykg foHkkx ds lHkh lkeku tSls fd e’khu]Lis;j ikVZ~l]mRikn vkfn lHkh ij ykxw gksrh gS A

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foHkkx vf/kdkjh o lc&desVh ds lnL;ks a ds drZO;& 1- ewY;oku ijUrq vuqi;ksxh oLrqvks a dk p;u djuk o fuEu rjhds ls Nk¡Vuk% v & ihyk dkMZ & os oLrq;s atks LVksj esa Hkstuh gS arkfd mudk nwljs foHkkx esa mi;ksx gks lds ;k csph tk lds aA c & yky dkMZ & os oLrq;s a tks csdkj gS a o LØSi es a cspus ds fy;s Hkstuh gS a A 2- mijksDr dk;Zokgh lIrkg es a ,d ckj vo’; djs aA Drissthi

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yky dkMZ

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yky dkMZ •Item # 10 •Item Description: Old Manuals •Location: LOCK ROOM 1 •Reason for Red Tagging: Obsolete •Red Tagged By: Mohan Jain •Date: 15/01/2009

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ihyk dkMZ

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2S lqO;oLFkk Seiton-Set in Order

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izFke pj.k& lHkh oLrqvks a ds fy;s mfpr LFkku dk fu/kkZj.k djuk o igpku fpUg vafdr djuk A

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f}rh; pj.k& dk;Z iw.kZ gksus ds i'pkr~ oLrqvks a dks mfpr LFkku ij okfil j[kuk A

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r`rh; pj.k& ckj&ckj dk;Z es a Á;ksx gksus okyh oLrqvks a ds LFkku dk p;u] iz;ksx&drkZ ds lehi djuk A

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prqFkZ pj.k& oLrqvks a dks :i] xq.k o mi;ksx ds vk/kkj ij gh j[kuk A

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foHkkx vf/kdkjh o lc&desVh ds lnL;ksa ds drZO;& 1- lqfuf’pr djuk fd ÁR;sd oLrq] lkeku o vkStkj dk ifgpku fpUg gS A 2- ÁR;sd oLrq ds fy;s mfpr LFkku dk fu/kkZj.k fd;k x;k A 3- le;≤ ij mijksDr ckrks a dk fujh{k.k djuk A

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3S LoPNrk Seiso-Shine

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ÁFke pj.k& Q’kZ] nhokj] Nr] Vscy] njkt] e’khu o vU; lkeku dks lkQ&lqFkjk j[kus ds fy;s >kMw&ikSaNk dk iz;ksx djuk A

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f}rh; pj.k& oLrqvks adh txg fu/kkZj.k djrs gq;s muds pkjks a vksj js[k¡kdu djuk A

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r`rh; pj.k& /kwy] feV~Vh o xUnxh QSykus okys L=ksrks a dks gVk nsuk A

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prqFkZ pj.k& NksVh ls NksVh lQkbZ ij Hkh /;ku nsuk A

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foHkkx vf/kdkjh o lc&desVh ds lnL;ks a ds drZO;& 1- le;≤ ij fujh{k.k djs arkfd [kkrk@foHkkx iw.kZr;k lkQ lqFkjk cuk jgs A

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4S LoLFk dk;Z Á.kkyh ,oa laLÑfr Seiketsu-Standardization

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ÁFke pj.k& izFke rhu S dk izfrikyu lqfuf’fpr djuk ,oa mi;qDr fu;eks a ,oa izfØ;kvks adks izksUur djuk A

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f}rh; pj.k& Lo;a o okrkoj.k dks ,slk ltkdj j[kuk fd dk;Z es a LQwfrZ eglwl gks o lkFk gh dk;Z LFky lqjf{kr jgs A

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r`rh; pj.k& mi;qDr fu;ekss a,oa izfØ;kvks ads lkFk mRd"kZ dk;Z laLÑfr dks tUe nsuk A

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foHkkx vf/kdkjh o lc&desVh ds lnL;ks a ds drZO;& 1- dk;Z&LFky ds okrkoj.k dks LoLFk o lqjf{kr j[kus ds fy;s lg;ksx iznku djs ao fujUrj fujh{k.k djs a A

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6 months

Monthly

Weekly

Daily

Sort Review red tag strategy for the IIIrd floor

Who Leadership Team

Audit stock rooms in the IIIrd floor

Materials Handlers

Review red tag items with more than 6 months in storage

5S Team Coordinator

Walk through shop floor checking for red tag items (shouldn’t be there)

Team

Set in Order

Who Team

Review tool identification

Team

Review floor markings

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5S Lo%vuq’kklu Shitsuke-Self Discipline

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ÁFke pj.k& ÁFke pkjkS a S dk fujUrj vH;kl djuk rkfd og gekjh vknr cu tk;s A

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f}rh; pj.k& laLFkk ds fu;eks adk iq.kZ :i ls ikyu djuk A

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r`rh; pj.k& vPNs fopkj o vPNh vknrks adks vius thou dk vax cukuk A

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5S dks viukus ds ykHk

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deZpkjh& 1- dk;Z dq’kyrk es a lq/kkj A 2- dk;Z lEiknu es a lq/kkjA 3- dk;Z lEiknu es ayxu o mRlkg A 4- lqj{kk dk vuqHko A 5- dk;Z {kerk es a o`f) A 6- vkRe fo’okl es a o`f) A Drissthi

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laLFkk& 1- mRiknu es a o`f) A 2- ykxr es adeh A 3- vPNh laLFkk dk fuekZ.k A 4- lqjf{kr o lqO;ofLFkr dk;Z LFky A 5- laLFkk dk fodkl A Drissthi

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