Katch Kan 2007_catalogue 271438
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2007 Edition Katch Kan™ Limited
An ISO 9001 & 14001 Company
Making your job easier.
“Capture the Potential”
Providing advantages that maximize personnel safety, environmental stewardship, and operational savings.
“Capture th Table of Contents 01 About the Rig Safety System™ & Zero Spill System™ 02 System Application to Drilling & Service Rigs Cradle-to-Grave Solutions: Drilling Rigs 05 Tong Handle Guard™ & Elevator Guard 06 Kelly Kan™ & Kelly Kan™ Seal Kit 07 Extended Kelly Kan™ & Kelly Kan™ Seals 08 Splash Guard™/Slip Handle Guard & Kelly Bushing Guard 09 Katch Mat™ 10 Window Stripper™, Junk Basket™, & Flow Nipple Gasket 11 Upper Katch Kan™ 12 Reducer Collar 13 2nd Stage Low Profile Katch Kan™ (Flow Nipple Seal - Page 19) & Adjustable Containment Enclosure™ (ACE) Cradle-to-Grave Solutions: Service Rigs & Wellheads 16 B.O.P. Katch Kan™, 6’ Low Pro Katch Kan™, & Discharge Hose 17 Line Pipe Tray & Drip Tray 18 Tubing Tray, Stab Mat, & Custom Trays 19 Nu-Lite™ Adapter Flange, Adapter Flange Seal, & Flow Nipple Seal 20 Wear Plate, Steel Adapter Flange, Carrying Case, & Annular Adapter Kit 21 Service Rig Zero Spill Kit & Service Rig Stripping Kit 22 Casing Katch Kan™ & Wellhead Drip Tray Cradle-to-Grave Solutions: Offshore Rigs 25 Offshore Application 26 Barge & Cement Kan Applications Services 28 System Recertification and Information Sessions (various topics)
Cover Information The photo illustrates the Rig Safety System™ controlling and redirecting discharged fluid while pulling a wet string at a leading training facility in Alberta.
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
he Potential” Letter From the President Dear valued customers & associates, Going back to my early days as a roughneck, I experiencing, as well as seeing, several repetitive accidents that really could have been avoided. Hazards, such as frequently occurring handcrush injuries and slip related mishaps on the drill floor, were major motivators toward my decision to start the Katch Kan™ project back in 1994. Today, Katch Kan Limited has grown to become an award-winning global leader in providing the industry with ISO manufactured systems that maximize personnel safety, environmental stewardship and operational savings. We are thrilled to be able to share this exciting time with you as we move forward with new expansion and product launches. Since day-one our principles remain the same: providing oil companies and drilling contractors with advantages that enable them to maximize full potential. We are determined to help make the difference. Sincerely,
Quinn Holtby President & Founder
www.katchkan.com
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Drilling Rig Application
Rig Safety & Zero Spill Systems
About the Rig Safety System™ The Rig Safety System™ (RSS) is designed to increase personnel safety while decreasing operational hazard on a rig-floor.
1(a). Kelly Bushing Guard.............................................. Page 08 2(a). Splash Guard™ ......................................................Page 08 3(a). Kelly Kan™................................................................Page 06 4(a). Kelly Kan™ Seal Kit................................................ Page 06 5(a). Tong Handle Guard™ ........................................... Page 05 6(a). Katch Mat™ .............................................................Page 09 7(a). Upper Katch Kan™................................................. Page 11 8(a). Adjustable Containment Enclosure™ (ACE) ....Page 13 9(a). Window Stripper™ ................................................. Page 10 10(a). Junk Basket™ ........................................................ Page 10 11(a). Flow Nipple Gasket ................................................ Page 10 12(a). Flow Nipple Seal .................................................... Page 19 13(a). 2nd Stage Low Profile Katch Kan™....................Page 13 14(a). Reducer Collar......................................................... Page 12
Because of these strongly associated benefits, in addition to -friendly design and innovative functionality, the RSS has become widely adopted by oil companies and drilling contractors worldwide. More and more contractors are choosing to use the Rig Safety System™ because it substantially reduces repeatedly occurring strain, sprain, and crush injuries, that occur on the rig floor; a valuable advantage that protects manpower.
Reactive
Proactive
About the Zero Spill System™ Katch Kan Ltd. first introduced fluid containment technology to the upstream oil and gas industry in 1994. As the needs of oil companies and drilling contractors further developed, the company responded by deg a complete Zero Spill System™ (ZSS); bringing on-site fluid control to the next level. With the availability of ZSS technology, functioning as a zero spill operation has become more of a favorable option for oil companies; directly addressing environmental and public relation challenges. The ZSS can easily be applied to drilling rigs, service rigs, wellheads, barge rigs, as well as other applications.
Service Rig Application
Rig Safety & Zero Spill Systems 1(b). 2(b). 3(b). 4(b). 5(b). 6(b). 7(b). 8(b). 9(b).
Kelly Kan™................................................................Page 06 B.O.P. Katch Kan™............................................ .... .Page 16 Flow Nipple Seal................................................... ..Page 19 Adapter Flange Seal & Nu-Lite™ .......................Page 19 Steel Adapter Flange/Carrying Case .................Page 20 6’ Low Profile Katch Kan™ ...................................Page 16 Discharge Hose .......................................................Page 16 Wear Plate (second option) .................................Page 19 Wellhead Drip Tray ................................................Page 22
Katch Kan™ Dealers are Worldwide
United States • Mexico • Columbia • Scotland United Arab Emirates • Japan • Nigeria • Egypt
Call 1.800.840.2877 for details.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
01
Drilling Rig Application
Rig Safety System™ & Zero Spill System™ 4(a)
1(a)
5(a) 3(a) 6(a)
2(a)
7(a) 8(a)
10(a) 9(a)
12(a)
11(a)
14(a)
13(a)
Service Rig Application Zero Spill System™
1(b)
2(b)
3(b)
4(b)
6(b)
5(b)
7(b)
8(b)
02
9(b)
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Contractor Advantage Reduced personnel incident & work stoppage Clean stack and sub-structure Potential secondary blow-out prevention Turnkey equipment installation and removal
Contractor Peace of Mind
It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
03
Cradle-to-Grave Solutions
Drilling Rigs
Tong Handle Guard™ Personnel finally have a fully protective option to prevent those hand-crush injuries during tong operation. Design Features Strong and durable
THG-AAX/B
Resilient, lightweight, and easily installed in minutes Guards are applied without tong modification Value Features Decreases lost-time-accidents by preventing hand-crush injuries Hand injuries can be reduced by as much as 98%, such as experienced by Nabors Drilling International
THG-H
Provides an extra safe-handle; avoiding hand placement in dangerous areas
THG-BJ
Available Models THG-RND
Fits: • ½ to 1 inch (12.7 to 25.4mm) diameter tong handles THG-AAX/B
Fits: • Webwilson AAX • Foley Type B • Webwilson B • Rostel B • Other straight tapered handles
THG-H
Fits: • Webwilson H THG-BJ
Fits: • Wooley Super B • Super LF • Super C • HT-65 (BJ-DB) • HT-100 (SDD) • Other BJ style tongs
Elevator Guard Like the Tong Handle Guard™, we also offer a hand guard for pipe spinners and elevators. The Elevator Guard covers pinch points in addition to being lightweight, durable and able to be installed in minutes.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
05
Kelly Kan™ The Kelly Kan™ controls and redirects drilling fluid discharge sending it down into the Splash Guard™ to be captured by the rest of the Zero Spill System™. Manual available online at www.katchkan.com Design Features Applies in seconds by one person without tools Weighs only 27 lbs. (12.25kg) Same seals fit the kelly, drill-pipe tool t, heavy-weight and drill collar (in most cases) Mounts on regular string, heavy-weight pipe, saver subs, service tubing, and drill collar (with diameters ranging from 2 to 8 inches / 50.8 to 203.2mm) Seals remain supple in temperatures as cold as minus 75°C (-103°F)
Value Features Can trip wet pipe as easily and safely as dry pipe
Seals are fully compatible with all types of fluids including hydrocarbon based
Can blow the Kelly over the rotary table instead of rat hole
Extended Kelly Kan™ also available (see next page)
Eliminates incidents and man-hours related to frozen stand pipe/Kelly hose No need to use the lower kelly cock as a mud saver valve Pop valve in pump house not activated
Value Package Option
Functional in every stage of the drilling project
Kelly Kan™ Plus
Minimizes kick potential
A value package item that includes the Kelly Kan™ with Kelly Kan™ Seal Kit
Can fill drill pipe with fluid to avoid trip gas Promotes consistent stump height; preventing bent pipe
95% of the drilling rigs in Canada have a Kelly Kan™
Changing seals is easy - simply rotate in or out with no tools required
Kelly Kan™ Seal Kit • Seals remain supple in temperatures as cold as minus 75°C (-103°F) • Seals are fully compatible with all types of fluids including hydrocarbon fluids • Kit can be ordered with up to a selection of 10 seals and 4 top plates; making for easy inventory control • Enables the Kelly Kan™ to fit the kelly, drill pipe, test tools, and other parts on string with diameters ranging from 2 to 8 inches (50.8 to 203.2mm)
06
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Blow the Kelly & Connections
Drill Pipe Application
Heavy-weight & Drill Collar Application
Also Available
Extended Kelly Kan™ Controls and re-directs fluid discharge in seconds
Effective offshore and for high pressure discharge applications Can be used on 6-5/8 inch (168.27mm) drill pipe with 8 inch (203.20mm) tool ts Quick application and removal
Drill Pipe Size
Tool t Size
2-3/8” (60.32mm)
2-3/8” (60.32mm) Body
2-7/8” (73.02mm)
Fits string 2 - 8 inches in diameter
Seal for Pipe Body Part #
Seal ID
Top Plate Part #
Top Plate Size
KK001-1
2-3/8” (60.32mm)
KK005-1
2-3/8” (60.32mm)
KK001-1.5
2-7/8” (73.02mm)
KK005-2
2-7/8” (73.02mm)
4” (101.60mm)
KK001-2
3” (76.20mm)
KK005-2
2-7/8” (73.02mm)
KK001-3
4” (101.60mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
KK001-3.5
4-1/2” (114.30mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
5” to 5-3/8” (127 to 136.53mm)
KK001-4
5” (127.00mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
5 1/2” (139.7mm)
KK001-4.5
5-1/2” (139.70mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
KK001-4
5” (127.00mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
5-1/2” to 5-3/4” (139.7 to 146.05mm)
KK001-4.5
5-1/2” (139.70mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
6” (152.40mm)
KK001-5
6” (152.40mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
5-7/8” to 6-1/4” (149.23 to 158.75mm)
KK001-5
6” (152.40mm)
KK001-3.5
4-1/2” (114.3.00mm)
KK005-5
4-3/4” (120.65mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-3.5
4-1/2” (114.3.00mm)
KK005-5
4-3/4” (120.65mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-4
5” (127.00mm)
KK005-6
5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm)
KK001-7
7” (177.80mm)
KK001-4
5” (127.00mm)
KK005-6
5-3/4” (146.05mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm)
KK001-7
7” (177.80mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
7-1/2” (190.50mm)
KK001-7.5
7-1/2” (190.50mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
5-7/8” (149.23mm)
7” (177.80mm)
KK001-7
7” (177.80mm)
KK001-5
6” (152.40mm)
KK005-7
6-1/2” (165.10mm)
6” (152.40mm)
7-1/2” (190.50mm)
KK001-7.5
7-1/2” (190.5mm)
KK001-5
6” (152.40mm)
KK005-7
6-1/2” (165.10mm)
6-1/2” (165.10mm)
8” (203.20mm)
KK001-8
8” (203.20mm)
KK001-6
6-1/2” (165.10mm)
KK005-7
6-1/2” (165.10mm)
3-1/2” (88.90mm)
4” (101.60mm)
4-1/2” (114.30mm)
5” (127mm)
5-1/2” (139.70mm)
Seal for Tool t Part #
Seal ID
3” to 3-1/8” (76.20 to 79.38mm)
KK001-2
3” (76.20mm)
4-1/8” to 4-3/8” (104.77 to 11.13mm)
KK001-3
4-1/8” (104.77mm) 4-5/8” to 4-3/4” (117.48 to 120.65mm)
Weighs only 27 lbs
5-1/4 (133.35mm)
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
07
Splash Guard™ / Slip Handle Guard The Splash Guard™ captures fluid discharged from the Kelly Kan™ and channels it through the table into the Upper Katch Kan™.
Design Features Comes in safety yellow with cautionary label to identify potential danger Keeps hoses and other foreign objects out of the slip handles/master bushings Flexes down so no extra effort is required when pulling or inserting slips Keeps feet from slipping or being placed into the rotary table and slips Connects to Katch Mat™ in minutes without tools Keeps objects, like tong die, from going down hole
Value Features Elimination of splashing and flooding on the rotary table
Designed for a snug fit inside the Katch Mat™
Decreases on-floor personnel injuries Customizes safety on every rig in the fleet
Kelly Bushing Guard The Kelly Bushing Guard is a quickly applied covering that encloses the master bushings and kelly bushings while under drilling conditions. Design Features Completely encloses the rotary table to eliminate workers and foreign objects from being caught up Installation and removal for connections takes seconds Durable and invert-resistant Designed to effectively fit around the Splash Guard™ for optimal protection Serves as an excellent hole cover Value Features Decreases on-floor personnel injuries Exceeds organizational health and safety standards
08
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Katch Mat™ Katch Mat™ is an anti-slip, anti-fatigue, and ergonomic containment rig-floor traction matting. Danger Zone
Design Features Color coordinated to identify safety and danger zones (i.e. safe zones - green, danger zones - red, and cautionary zones - yellow)
Caution Zone
Raised buttons elevate personnel above the fluid to receive optimal traction Channels drilling fluid between the buttons and redirects it down into the drain opening
Safe Zone
Assembled in a Lego-type fashion to allow for easy installation and transportation Reduces back strain with ergonomic shock-absorbing design
Drilling Rig Application Japan
Yellow transition border keeps the fluids contained around the edges of the mat while reducing trip potential 1” (25.40mm) and 4” (101.60mm) berms contain fluid around edges Custom fitted to accommodate any size project (i.e. rotary table, walkway, and on stairways)
Customized Safety & Danger Zones
Stab Mat
Each customer defines the layout of the safety and danger zone areas as per the configurations of the rotary table
Additional Options 1” (25.40mm) and 4” (101.60mm) Fluid Containment Berms Transition Border (reduces trip potential) Stab Mat (protects threads while racking pipe)
Value Features Decrease in personnel slip, sprain, and strain injuries Best standardized safety practice for greenhands Customized safety on every rig in the fleet
Workplace Fact Sourced from a news release in 2005, the Workers’ Compensation Board of B.C. received over 5,300 injury claims relating to musculoskeletal problems, including lower back and repetitive strain injuries.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
1/4” (6.35mm) traction buttons place rig personnel above the fluid, optimizing traction and fluid containment
09
Window Stripper™
Value Features
The Window Stripper™ is a next generation pipe wiper that has the ability to minimize primary dangers while undergoing a kick.
Provides more time to react while under kick conditions (potential secondary blow-out preventor) Enables flow checks during tripping and drilling operation (just shine a flashlight down through the master bushings and into the diamond-cut windows) No need to pull master bushings to conduct annulus flow check
Junk Basket™ The Junk Basket™, when used with the Window Stripper™ and Katch Kan™, substantially minimizes costly fishing trips by keeping foreign objects (like lost tong die) from going down the annulus. Design Features
Design Features
Easy to install Strips fluid off the drill pipe and directs it into the Katch Kan™ and Flow Nipple Diamond-cut windows allow bi-directional fluid movement; reducing chances of the master bushings being blown out of rotary table under kick conditions Made from an extremely durable composite Self-lubricating
Slots allow fluids (not foreign objects) back into the flow nipple for re-circulation Built in wear ring to prevent pipe wiper from being cut while drilling Adapter flange seal insures a snug fit to Upper Katch Kan™ Flow Nipple Gasket enables an effective seal
Designed for high temperature hydrocarbon drilling fluids Reinforced outer edge eliminates chances of the stripper being pushed into the B.O.P. when working tight holes Acts as a hole cover Mounts directly above and works in conjunction with the Junk Basket™ Flexible and long lasting Withstood stabbing the bit through and back out while leaving the master bushings in place
Wear Ring (protects rotating Window Stripper™) Slots Blue Adapter Flange Seal Flow Nipple Gasket
(sizes: 3’ (91.44cm), 4’ (121.92cm), 5’ (152.4cm), 6’ (182.88) and 9’ (274.32cm))
Designed to the Window Stripper™ and Upper Katch Kan™
10
See video at www.katchkan.com
Value Features
A lot more durable than conventional rubber pipe wipers
Increases operational efficiency
Reduces potential of work stoppage Less wear on the drilling bit caused by foreign objects Eliminates costly fishing trips
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Upper Katch Kan™ The Upper Katch Kan™ captures approximately 85% of the drilling fluid redirected and channeled by the Kelly Kan™ and Splash Guard™; recirculating it into the flow nipple. Design Features Assembles without the use of tools Installs between or below the beams and clamps to the Junk Basket™ on top of the flow nipple Weighs only 18% of a conventional steel tray Lightweight tongue & groove design with over-center latches
Value Features Increases rig productivity Keeps stack as well as sub-structure clean and safe Decreases substructure repair (sandblasting and painting) Allows better allocation of personnel, other than for scrubbing Roughneck friendly application
Works with the Junk Basket™ to provide a 5-inch (12.70cm) telescopic action; allowing for rig settling/tilt detection
Designed for a 2-piece application
Over-center latches enable for quick installation without tools
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
Secures with a seal to the upper portion of the flow nipple
11
Reducer Collar
Design Features
The Reducer Collar allows the 2nd Stage Low Profile Katch Kan™ to fit most B.O.P. applications.
Multiple fitting options in one design Available in several models for various stack configurations Enables the 2nd Stage Low Profile Katch Kan™ to be placed: • On the flange below the rotating head • On the spacer collar below the rotating head • Below the annular preventor • On the flow nipple below the flow line • On the flow nipple above the flow line Value Feature Can be installed under drilling conditions
This diagram illustrates how the Reducer Collar with the 2nd Stage Low Profile Katch Kan™ has multiple fitting options.
On Flow Nipple Above the Flow Line
On Flange Below Rotating Head
Fits 13-5/8” (34.61cm) 3000 Flange
On Spacer Collar Below Rotating Head
Bringing versatility to another level.
Fits 13-5/8” (34.61cm) 5000 Flange On Flow Nipple Below the Flow Line
Fits 13-5/8” (34.61cm) 10,000 Flange
Below the Annular Preventor
12
Below the Annular Preventor
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
2nd Stage Low Profile Katch Kan™ The 2nd Stage Low Profile Katch Kan™ works in conjunction with the Adjustable Containment Enclosure™ to capture up to 100% of the remaining drilling fluid; offering the capability of Zero Spill containment.
Design Features Tongue & groove design, with over-centre latches; allowing for fast installation and removal without tools Attaches to the B.O.P., as oppose to the bottom of the work-floor, for optimal stability Weighs between 90 and 325lbs. (40.82 and 147.42kg) Fits on rotating heads below the discharge line Includes drain boxes & hoses that return fluids back to the mud-tank
Value Features
The 2nd Stage Low Profile Katch Kan™ mounts effectively to stacks of varied configuration when paired with the Reducer Collar
Replaces dangerously ineffective homemade devices that can weigh in excess of 7,000lbs. (3175.15kg) and take several hours to install Ideal for under balanced work and servicing rotating heads
Adjustable Containment Enclosure™ The Adjustable Containment Enclosure™ works with the 2nd Stage Low Profile Katch Kan™ to effectively capture remaining drilling fluid; enabling Zero Spill status if used correctly with the rest of the system. Design Features
Value Features
Positioned at the bottom of the work-floor; creating a funnel-type application to collect drilling fluids
Eliminates wind from blowing drilling fluid around the location
Attaches to the 2nd Stage Low Profile Katch Kan™
Captures fluid under kick conditions and directs it back to the mud tank, creating much better odds of killing the well
Comes in standard and custom design options Top is adjustable from 5 to 16 feet (1.52 to 4.88m) accommodating most substructures Height is adjustable from 1 to 8 feet (0.30 to 2.44m) depending on placement of 2nd Stage Low Profile Katch Kan™
Applicable onshore while invaluable offshore A must for rotating head applications
Designed with rip resistant cross-stitched material Features an access doors and H2S warning sign
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
13
We go the extra mile for our customers.
Using rig safety and zero spill systems that are ISO certified is easier than you might think.
It just makes sense. 780.414.6083
Katch Kan
®
14
Request your free Mini-Zero Spill System™ online.
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Cradle-to-Grave Solutions
Service Rigs & Wellheads
B.O.P. Katch Kan™ This Katch Kan™ is mounted above the stack enabling the capture of drilling fluid, frac. oil, as well as other fluids. Design Features Comes with flanges to allow optimal application Custom-made to fit between rig floor and top of B.O.P. Easily holds 26.42 gallons (100L) Available in sizes between 16 to 50 sq. ft. (4.88 to 15.25m) Value Features Presents the option (if approved) to pull wet, saving money on wire-line costs Offers an early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
6’ Low Pro Katch Kan™ This model has the option of being mounted on the top of the stack or on to the flange of the annular. Design Features Multiple placement options Mouse hole opening to allow wire-line tools to be dismantled from the floor Value Features More flexibility when running a stack where floor height is critical Presents the option (if approved) to pull wet; saving money on wire-line costs Early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
Discharge Hose This hose allows for the controlled disposal of fluid from the Katch Kan™; fluid destination is at the discretion of the operator.
Value Feature Redirects fluid back to the mud-tank, storage tank, or into the annular space
Design Feature Consists of a 2” (5.08cm) drain system with ball valve
16
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Line Pipe Tray The Line Pipe Tray is a fluid collection tray that captures leaks at line-pipe connection points. Design Features Lightweight and sturdy construction Impact resistant and flexible Enables draining of line pipe Holds 5 gallons (18.93L) Value Features
Has a pour spout for fluid transfer
Cleaner site around the rig
Can be stacked for easy storage
Reduces time needed for reclamation activities
Strong and lightweight Designed for sub-zero weather
Keeps pipe in alignment for easy assembly and separation
Static electricity tested and approved (intrinsically safe) Holds up to 3” (7.62cm) line Specs: 26” L x 28” W x 8” H (66.04cm x 71.12cm x 20.32cm)
Drip Tray The Drip Tray is a multi-purpose containment tray that can be used to capture fluid contamination on the rig site. Design Features Lightweight and sturdy construction Impact resistant and flexible Can clip together to cover any area Non-pinch flip up handles Has a 1-inch (2.54cm) pour spout Shallow design to slide into tight places with low clearance Fits between dual wheels on trucks and service rigs
Easy to connect
Easy to store
Static electricity tested and approved (intrinsically safe) Specs: 4’ 3” L x 2’ 1.5” W x 4” H (129.54cm x 64.77cm x 10.16cm) Value Features Cleaner site around the rig Reduction in time needed for reclamation activities
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
17
Tubing Tray The Tubing Tray is a containment device that captures draining fluids while protecting tubing threads on service rigs. Design Features Strong and lightweight Impact resistant Flip-up handles Designed for sub-zero weather 15 (56.78L) or 25 (94.64L) gallon capacity (2 optional sizes)
Value Features
Comes with replaceable stabbing pad
Less labour hours required to clean the site (more effective use of personnel resources)
Static electricity tested and approved (intrinsically safe)
Less slip injuries from excess fluids
Optional specs: • 36” L x 36” W x 6” H (91.44cm x 91.44cm x 15.24cm) • 36” L x 36” W x 10” H (91.44cm x 91.44cm x 25.40cm)
Cleaner site around the rig Reduces reclamation activities Protects threads on tubing
Stab Mat The Stab Mat protects threads while racking tubing/drill pipe
Custom Trays Custom Trays are available for those unique applications or one-of-a-kind fluid containment tasks. Design Features Applications include for: • Leaking pumps • Tanker trucks • Storage tanks • Railcar unloading • Refineries & production lines Static electricity tested and approved (intrinsically safe) Custom fabricated using High Density Polyethylene (HDPE)
Value Features Tests conducted conclude tray consistency to be far superior to standard HDPE material
Excellent durability in all hot and cold environments
Cleaner site around the rig
UV Stable
Chemical resistant (including invert)
Reduction in time needed for reclamation activities
18
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Nu-Lite™ Adapter Flange The Nu-Lite™ Adapter Flange is a product designed to securely mount the Katch Kan™ to the service rig stack. Design Features Light-weight consistency Resistant to fluids used in the well service application Value Feature Provides a barrier that prevents junk falling into the well bore
Also Available Nu-Lite™ Adapter Flange & Adapter Flange Seal combination Weighs 18% of the steel API rated flange
Adapter Flange Seal The Adapter Flange Seal allows the Katch Kan™ to have a water tight mount when applied. 17”
Design Features Available in 17” (43.18cm), 26” (66.04cm) and 36” (91.44cm) diameters Resistant to all fluids used on service as well as drilling rigs
26”
36”
Value Features Reduction in time needed for reclamation activities Less resources and time required to clean the stack
Flow Nipple Seal The Flow Nipple Seal maintains a customized connection and prevents leaks between the B.O.P. and flow nipple. Design Features Resistant to drilling fluids Used with steel adapter flange or wear plate Applicable to drilling as well as service rigs Value Features Reduction in time needed for reclamation activities Fewer resources required to clean grooves and stack Removes the need for silicone
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Worldwide Patents/Patents/Patents Pending
19
Wear Plate
Value Feature
The Wear Plate is a product designed to protect the steel adaptor flange ring groove.
Provides a barrier that prevents junk falling into the well bore
Design Features Designed to handle the weight of the string Resistant to fluids used in the well service application
Steel Adapter Flange The Steel Adapter Flange allows the use of lubricator barrels, pack-off drilling heads, and other such tools, while using the Katch Kan™. Design Features API rated 7-1/16: 3000/5000 double drilled flange Bolt kits available when using a 3000/5000 series stack Designed with an R-46 ring groove
Carrying Case The Carrying Case allows safe handling of the Steel Adapter Flange - two people can safely carry the flange to the designated position and if required, can use lines from the rig to lift the case onto the BOP stack.
Certified, inspected, and tested
Annular Adapter Kit The Annual Adapter Kit provides a secured connection to the Katch Kan™. Design Features Kit consists of either a Wear Plate and Steel Adapter Flange combination or a single Nu-Lite™ Adapter Flange Nu-Lite™ Combination Adapter Flange weighs 40% of a steel API rated flange
Steel adapter flange allows for all tools (pack-off head and snubbing unit) to be bolted through the flange
Ultra-light design that can be custom fitted to each rig Value Features A Katch Kan™ can be installed at any break in the stack Annular seal prevents leakage between the adapter flange and annular preventor when using the 4-bolt design
20
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
B.O.P. Katch Kan™
Kelly Kan™
or
Kelly Kan™ Seal Kit
6’ Low Pro Katch Kan™
Steel Adapter Flange
Drip Tray
Carrying Case
(for steel adapter flange)
Line Pipe Tray Wellhead Drip Tray
Stud Bolts
Tubing Tray
Flow Nipple Seal Rod Table Adapter
Adapter Flange Seal
Discharge Hose
Service Rig Zero Spill Kit
Wear Plate
Zero Spill System™
Service Rig Zero Spill Kit
Service Rig Stripping Kit
The Service Rig Zero Spill Kit is an all-in-one package that can convert service rig activity into an effective fluid containment operation.
The Service Rig Stripping Kit effectively provides fluid containment to workover rigs during the stripping process.
Design Features
Design Features
Comes in a heavy-duty steel cage to hold all contents
Lightweight design
Easy to access, load, and unload
Comes in a heavy-duty steel cage to hold all contents
Designed for -friendly transportation
Easy to access, load, and unload
Fits in a short box half-ton truck
Designed for -friendly transportation
Cage designed with durable skid plates for sliding
Fits in the box of a half-ton truck
Contains a bottom tray to catch fluids after using products
Contains a bottom tray to catch fluids after using products
Value Features
Value Features
Reduction in time needed for reclamation activities
Reduces time needed for reclamation activities
Decreases resources required to clean the stack
Decreases resources required to clean the stack
Cleaner site around the rig
Cleaner site around the rig
A turnkey solution that is time sensitive to contractor needs
A turnkey solution that is time sensitive to contractor needs
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
21
Casing Katch Kan™ The Casing Katch Kan™ is a complete cradle-to-grave solution that contains fluid during the drilling stage of exploration and continues its function right on through to the service rig and wellhead stages. Design Features Comes in 2 types (below or above ground application) Over a 150 gallon (567.81L) capacity
Can be specially equipped with a guard to protect wildlife from entering
Value Features Catches any spill that may occur (oil, drilling fluid, frac oil, etc.) Replaces the need for a cellar Reduces time needed for reclamation activities Lasts in cold temperatures (designed to be resistant to ground-heaving) A 24/7 fluid containment solution
Wellhead Drip Tray The Wellhead Drip Tray fits around the base of the wellhead or casing and catches any fluids used to clean the wellhead before mounting the blowout preventor. Design Features Value Features
Over-centre latches for application in seconds
Can prevent contamination of soil around the wellhead
Capacity of 6 gallons
Reduces time needed for reclamation activities
Intrinsically safe
A quick and easy solution
O.D.: 44” (111.76cm) / I.D.: 8 - 20” (20.32 - 50.80cm) / H: 4” (10.16cm)
22
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
If it’s Katch Kan™, it’s heavy-duty. It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
23
Cradle-to-Grave Solutions
Offshore Rigs
Tong Handle Guard™
Kelly Kan™
Elevator Guard™
Kelly Bushing Guard
Adjustable Containment Enclosure™ (ACE)
Splash Guard™
Window Stripper™
Katch Mat™
Upper Katch Kan™ Reducer Collar
Junk Basket™
2nd Stage Low Profile Katch Kan™ Easily fits to rotating heads
Offshore Application
Rig Safety System™ & Zero Spill System™
Offshore Application The offshore application of our Zero Spill System™ captures and re-directs drilling fluid back to the mud tanks so a secondary blowout prevention system can be employed.
Barge Rig & Cementing Kan Application Tong Handle Guard™ Kelly Kan™ Splash Guard™
Katch Mat™
Design Features Works on all drilling applications, including on a rotating head and flow nipple Can be fitted to the riser, conductor barrel, and all B.O.P. configurations Value Feature Reduces the potential of fluids being released into the water body
Junk Basket™ ACE Assembly Adjustable Containment Enclosure™ (ACE)
Window Stripper™
2nd Stage Low Profile Katch Kan™
Flow Nipple Seal
72” (182.88cm) 2nd Stage Katch Kan™ (base)
Blue Adapter Flange Seal
Maintains effective containment during offshore windy conditions
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
25
Barge Rig Application (see illustration on previous page)
Barge Rig Application Venezuela
Design Features Self-adjusting telescopic action allowing for vertical and horizontal rig movement Fits the conductor barrel as well as a variety of stack sizes and configurations Value Feature Contains drilling fluid during offshore windy conditions
Prevents spillover from excess cement being pumped into the hole
Cement Kan Application (see illustration on previous page)
The Cement Kan Application provides secondary containment of excess cement; allowing retardant mixing prior to re-direction into the containment area. Design Feature Results in improved labour efficiency
Clamps on to conductor barrel with seal Value Feature Avoids discharge of cement into the environment
26
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
So you know about our products, but how about our services? Katch Kan Limited is a proactive turnkey technology and services company. On-site assessment and auditing Rig sizing and stack measurement System installation System pick-up System recertification Training & information sessions (various topics) General consulting
Our consultants are available 24/7/365.
It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
27
System Recertification We believe that our products should perform at optimal capability no matter how long the job or rental period. That is why Katch Kan™ recertifies equipment by customer request. As a service company, we not only provide systems but also maintain the ISO & COR quality under which they were manufactured. Speak with a consultant to learn more about our extensive services.
Information Sessions Whether you are an operator doing due diligence or a contractor weighing your options of safety and environmental equipment, our information sessions will aid your ability to make the best informed decision. We can show you exactly what using a Katch Kan™ system, as well as our individual products, can do for on-site safety, environmental stewardship, and bottomline performance.
20’ (6.1m) drilling rig simulator fitted with Rig Safety and Zero Spill systems
Session Formats Lunch & Learn Half-Day Session Full-Day Session Katch Kan™ classroom at training facility
Common Session Topics Reducing Liability Concerns by Using the Right Safety Equipment Using Equipment Manufactured to ISO Standards Rig Safety System™ Best Practices Zero Spill System™ Best Practices
28
Book an information session today!
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
An ISO 9001 & 14001 Company
Making your job easier.
“Capture the Potential”
Providing advantages that maximize personnel safety, environmental stewardship, and operational savings.
“Capture th Table of Contents 01 About the Rig Safety System™ & Zero Spill System™ 02 System Application to Drilling & Service Rigs Cradle-to-Grave Solutions: Drilling Rigs 05 Tong Handle Guard™ & Elevator Guard 06 Kelly Kan™ & Kelly Kan™ Seal Kit 07 Extended Kelly Kan™ & Kelly Kan™ Seals 08 Splash Guard™/Slip Handle Guard & Kelly Bushing Guard 09 Katch Mat™ 10 Window Stripper™, Junk Basket™, & Flow Nipple Gasket 11 Upper Katch Kan™ 12 Reducer Collar 13 2nd Stage Low Profile Katch Kan™ (Flow Nipple Seal - Page 19) & Adjustable Containment Enclosure™ (ACE) Cradle-to-Grave Solutions: Service Rigs & Wellheads 16 B.O.P. Katch Kan™, 6’ Low Pro Katch Kan™, & Discharge Hose 17 Line Pipe Tray & Drip Tray 18 Tubing Tray, Stab Mat, & Custom Trays 19 Nu-Lite™ Adapter Flange, Adapter Flange Seal, & Flow Nipple Seal 20 Wear Plate, Steel Adapter Flange, Carrying Case, & Annular Adapter Kit 21 Service Rig Zero Spill Kit & Service Rig Stripping Kit 22 Casing Katch Kan™ & Wellhead Drip Tray Cradle-to-Grave Solutions: Offshore Rigs 25 Offshore Application 26 Barge & Cement Kan Applications Services 28 System Recertification and Information Sessions (various topics)
Cover Information The photo illustrates the Rig Safety System™ controlling and redirecting discharged fluid while pulling a wet string at a leading training facility in Alberta.
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
he Potential” Letter From the President Dear valued customers & associates, Going back to my early days as a roughneck, I experiencing, as well as seeing, several repetitive accidents that really could have been avoided. Hazards, such as frequently occurring handcrush injuries and slip related mishaps on the drill floor, were major motivators toward my decision to start the Katch Kan™ project back in 1994. Today, Katch Kan Limited has grown to become an award-winning global leader in providing the industry with ISO manufactured systems that maximize personnel safety, environmental stewardship and operational savings. We are thrilled to be able to share this exciting time with you as we move forward with new expansion and product launches. Since day-one our principles remain the same: providing oil companies and drilling contractors with advantages that enable them to maximize full potential. We are determined to help make the difference. Sincerely,
Quinn Holtby President & Founder
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24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Drilling Rig Application
Rig Safety & Zero Spill Systems
About the Rig Safety System™ The Rig Safety System™ (RSS) is designed to increase personnel safety while decreasing operational hazard on a rig-floor.
1(a). Kelly Bushing Guard.............................................. Page 08 2(a). Splash Guard™ ......................................................Page 08 3(a). Kelly Kan™................................................................Page 06 4(a). Kelly Kan™ Seal Kit................................................ Page 06 5(a). Tong Handle Guard™ ........................................... Page 05 6(a). Katch Mat™ .............................................................Page 09 7(a). Upper Katch Kan™................................................. Page 11 8(a). Adjustable Containment Enclosure™ (ACE) ....Page 13 9(a). Window Stripper™ ................................................. Page 10 10(a). Junk Basket™ ........................................................ Page 10 11(a). Flow Nipple Gasket ................................................ Page 10 12(a). Flow Nipple Seal .................................................... Page 19 13(a). 2nd Stage Low Profile Katch Kan™....................Page 13 14(a). Reducer Collar......................................................... Page 12
Because of these strongly associated benefits, in addition to -friendly design and innovative functionality, the RSS has become widely adopted by oil companies and drilling contractors worldwide. More and more contractors are choosing to use the Rig Safety System™ because it substantially reduces repeatedly occurring strain, sprain, and crush injuries, that occur on the rig floor; a valuable advantage that protects manpower.
Reactive
Proactive
About the Zero Spill System™ Katch Kan Ltd. first introduced fluid containment technology to the upstream oil and gas industry in 1994. As the needs of oil companies and drilling contractors further developed, the company responded by deg a complete Zero Spill System™ (ZSS); bringing on-site fluid control to the next level. With the availability of ZSS technology, functioning as a zero spill operation has become more of a favorable option for oil companies; directly addressing environmental and public relation challenges. The ZSS can easily be applied to drilling rigs, service rigs, wellheads, barge rigs, as well as other applications.
Service Rig Application
Rig Safety & Zero Spill Systems 1(b). 2(b). 3(b). 4(b). 5(b). 6(b). 7(b). 8(b). 9(b).
Kelly Kan™................................................................Page 06 B.O.P. Katch Kan™............................................ .... .Page 16 Flow Nipple Seal................................................... ..Page 19 Adapter Flange Seal & Nu-Lite™ .......................Page 19 Steel Adapter Flange/Carrying Case .................Page 20 6’ Low Profile Katch Kan™ ...................................Page 16 Discharge Hose .......................................................Page 16 Wear Plate (second option) .................................Page 19 Wellhead Drip Tray ................................................Page 22
Katch Kan™ Dealers are Worldwide
United States • Mexico • Columbia • Scotland United Arab Emirates • Japan • Nigeria • Egypt
Call 1.800.840.2877 for details.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
01
Drilling Rig Application
Rig Safety System™ & Zero Spill System™ 4(a)
1(a)
5(a) 3(a) 6(a)
2(a)
7(a) 8(a)
10(a) 9(a)
12(a)
11(a)
14(a)
13(a)
Service Rig Application Zero Spill System™
1(b)
2(b)
3(b)
4(b)
6(b)
5(b)
7(b)
8(b)
02
9(b)
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Contractor Advantage Reduced personnel incident & work stoppage Clean stack and sub-structure Potential secondary blow-out prevention Turnkey equipment installation and removal
Contractor Peace of Mind
It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
03
Cradle-to-Grave Solutions
Drilling Rigs
Tong Handle Guard™ Personnel finally have a fully protective option to prevent those hand-crush injuries during tong operation. Design Features Strong and durable
THG-AAX/B
Resilient, lightweight, and easily installed in minutes Guards are applied without tong modification Value Features Decreases lost-time-accidents by preventing hand-crush injuries Hand injuries can be reduced by as much as 98%, such as experienced by Nabors Drilling International
THG-H
Provides an extra safe-handle; avoiding hand placement in dangerous areas
THG-BJ
Available Models THG-RND
Fits: • ½ to 1 inch (12.7 to 25.4mm) diameter tong handles THG-AAX/B
Fits: • Webwilson AAX • Foley Type B • Webwilson B • Rostel B • Other straight tapered handles
THG-H
Fits: • Webwilson H THG-BJ
Fits: • Wooley Super B • Super LF • Super C • HT-65 (BJ-DB) • HT-100 (SDD) • Other BJ style tongs
Elevator Guard Like the Tong Handle Guard™, we also offer a hand guard for pipe spinners and elevators. The Elevator Guard covers pinch points in addition to being lightweight, durable and able to be installed in minutes.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
05
Kelly Kan™ The Kelly Kan™ controls and redirects drilling fluid discharge sending it down into the Splash Guard™ to be captured by the rest of the Zero Spill System™. Manual available online at www.katchkan.com Design Features Applies in seconds by one person without tools Weighs only 27 lbs. (12.25kg) Same seals fit the kelly, drill-pipe tool t, heavy-weight and drill collar (in most cases) Mounts on regular string, heavy-weight pipe, saver subs, service tubing, and drill collar (with diameters ranging from 2 to 8 inches / 50.8 to 203.2mm) Seals remain supple in temperatures as cold as minus 75°C (-103°F)
Value Features Can trip wet pipe as easily and safely as dry pipe
Seals are fully compatible with all types of fluids including hydrocarbon based
Can blow the Kelly over the rotary table instead of rat hole
Extended Kelly Kan™ also available (see next page)
Eliminates incidents and man-hours related to frozen stand pipe/Kelly hose No need to use the lower kelly cock as a mud saver valve Pop valve in pump house not activated
Value Package Option
Functional in every stage of the drilling project
Kelly Kan™ Plus
Minimizes kick potential
A value package item that includes the Kelly Kan™ with Kelly Kan™ Seal Kit
Can fill drill pipe with fluid to avoid trip gas Promotes consistent stump height; preventing bent pipe
95% of the drilling rigs in Canada have a Kelly Kan™
Changing seals is easy - simply rotate in or out with no tools required
Kelly Kan™ Seal Kit • Seals remain supple in temperatures as cold as minus 75°C (-103°F) • Seals are fully compatible with all types of fluids including hydrocarbon fluids • Kit can be ordered with up to a selection of 10 seals and 4 top plates; making for easy inventory control • Enables the Kelly Kan™ to fit the kelly, drill pipe, test tools, and other parts on string with diameters ranging from 2 to 8 inches (50.8 to 203.2mm)
06
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Blow the Kelly & Connections
Drill Pipe Application
Heavy-weight & Drill Collar Application
Also Available
Extended Kelly Kan™ Controls and re-directs fluid discharge in seconds
Effective offshore and for high pressure discharge applications Can be used on 6-5/8 inch (168.27mm) drill pipe with 8 inch (203.20mm) tool ts Quick application and removal
Drill Pipe Size
Tool t Size
2-3/8” (60.32mm)
2-3/8” (60.32mm) Body
2-7/8” (73.02mm)
Fits string 2 - 8 inches in diameter
Seal for Pipe Body Part #
Seal ID
Top Plate Part #
Top Plate Size
KK001-1
2-3/8” (60.32mm)
KK005-1
2-3/8” (60.32mm)
KK001-1.5
2-7/8” (73.02mm)
KK005-2
2-7/8” (73.02mm)
4” (101.60mm)
KK001-2
3” (76.20mm)
KK005-2
2-7/8” (73.02mm)
KK001-3
4” (101.60mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
KK001-3.5
4-1/2” (114.30mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
5” to 5-3/8” (127 to 136.53mm)
KK001-4
5” (127.00mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
5 1/2” (139.7mm)
KK001-4.5
5-1/2” (139.70mm)
KK001-2.5
3-1/2” (88.90mm)
KK005-4
3-3/4” (95.25mm)
KK001-4
5” (127.00mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
5-1/2” to 5-3/4” (139.7 to 146.05mm)
KK001-4.5
5-1/2” (139.70mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
6” (152.40mm)
KK001-5
6” (152.40mm)
KK001-3
4” (101.60mm)
KK005-5
4-3/4” (120.65mm)
5-7/8” to 6-1/4” (149.23 to 158.75mm)
KK001-5
6” (152.40mm)
KK001-3.5
4-1/2” (114.3.00mm)
KK005-5
4-3/4” (120.65mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-3.5
4-1/2” (114.3.00mm)
KK005-5
4-3/4” (120.65mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-4
5” (127.00mm)
KK005-6
5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm)
KK001-7
7” (177.80mm)
KK001-4
5” (127.00mm)
KK005-6
5-3/4” (146.05mm)
6-3/8” to 6-5/8” (161.92 to 168.27mm)
KK001-6
6-1/2” (165.10mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
7” to 7-1/4” (177.80 to 184.15mm)
KK001-7
7” (177.80mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
7-1/2” (190.50mm)
KK001-7.5
7-1/2” (190.50mm)
KK001-4.5
5-1/2” (139.70mm)
KK005-6
5-3/4” (146.05mm)
5-7/8” (149.23mm)
7” (177.80mm)
KK001-7
7” (177.80mm)
KK001-5
6” (152.40mm)
KK005-7
6-1/2” (165.10mm)
6” (152.40mm)
7-1/2” (190.50mm)
KK001-7.5
7-1/2” (190.5mm)
KK001-5
6” (152.40mm)
KK005-7
6-1/2” (165.10mm)
6-1/2” (165.10mm)
8” (203.20mm)
KK001-8
8” (203.20mm)
KK001-6
6-1/2” (165.10mm)
KK005-7
6-1/2” (165.10mm)
3-1/2” (88.90mm)
4” (101.60mm)
4-1/2” (114.30mm)
5” (127mm)
5-1/2” (139.70mm)
Seal for Tool t Part #
Seal ID
3” to 3-1/8” (76.20 to 79.38mm)
KK001-2
3” (76.20mm)
4-1/8” to 4-3/8” (104.77 to 11.13mm)
KK001-3
4-1/8” (104.77mm) 4-5/8” to 4-3/4” (117.48 to 120.65mm)
Weighs only 27 lbs
5-1/4 (133.35mm)
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Worldwide Patents/Patents/Patents Pending
07
Splash Guard™ / Slip Handle Guard The Splash Guard™ captures fluid discharged from the Kelly Kan™ and channels it through the table into the Upper Katch Kan™.
Design Features Comes in safety yellow with cautionary label to identify potential danger Keeps hoses and other foreign objects out of the slip handles/master bushings Flexes down so no extra effort is required when pulling or inserting slips Keeps feet from slipping or being placed into the rotary table and slips Connects to Katch Mat™ in minutes without tools Keeps objects, like tong die, from going down hole
Value Features Elimination of splashing and flooding on the rotary table
Designed for a snug fit inside the Katch Mat™
Decreases on-floor personnel injuries Customizes safety on every rig in the fleet
Kelly Bushing Guard The Kelly Bushing Guard is a quickly applied covering that encloses the master bushings and kelly bushings while under drilling conditions. Design Features Completely encloses the rotary table to eliminate workers and foreign objects from being caught up Installation and removal for connections takes seconds Durable and invert-resistant Designed to effectively fit around the Splash Guard™ for optimal protection Serves as an excellent hole cover Value Features Decreases on-floor personnel injuries Exceeds organizational health and safety standards
08
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Katch Mat™ Katch Mat™ is an anti-slip, anti-fatigue, and ergonomic containment rig-floor traction matting. Danger Zone
Design Features Color coordinated to identify safety and danger zones (i.e. safe zones - green, danger zones - red, and cautionary zones - yellow)
Caution Zone
Raised buttons elevate personnel above the fluid to receive optimal traction Channels drilling fluid between the buttons and redirects it down into the drain opening
Safe Zone
Assembled in a Lego-type fashion to allow for easy installation and transportation Reduces back strain with ergonomic shock-absorbing design
Drilling Rig Application Japan
Yellow transition border keeps the fluids contained around the edges of the mat while reducing trip potential 1” (25.40mm) and 4” (101.60mm) berms contain fluid around edges Custom fitted to accommodate any size project (i.e. rotary table, walkway, and on stairways)
Customized Safety & Danger Zones
Stab Mat
Each customer defines the layout of the safety and danger zone areas as per the configurations of the rotary table
Additional Options 1” (25.40mm) and 4” (101.60mm) Fluid Containment Berms Transition Border (reduces trip potential) Stab Mat (protects threads while racking pipe)
Value Features Decrease in personnel slip, sprain, and strain injuries Best standardized safety practice for greenhands Customized safety on every rig in the fleet
Workplace Fact Sourced from a news release in 2005, the Workers’ Compensation Board of B.C. received over 5,300 injury claims relating to musculoskeletal problems, including lower back and repetitive strain injuries.
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
1/4” (6.35mm) traction buttons place rig personnel above the fluid, optimizing traction and fluid containment
09
Window Stripper™
Value Features
The Window Stripper™ is a next generation pipe wiper that has the ability to minimize primary dangers while undergoing a kick.
Provides more time to react while under kick conditions (potential secondary blow-out preventor) Enables flow checks during tripping and drilling operation (just shine a flashlight down through the master bushings and into the diamond-cut windows) No need to pull master bushings to conduct annulus flow check
Junk Basket™ The Junk Basket™, when used with the Window Stripper™ and Katch Kan™, substantially minimizes costly fishing trips by keeping foreign objects (like lost tong die) from going down the annulus. Design Features
Design Features
Easy to install Strips fluid off the drill pipe and directs it into the Katch Kan™ and Flow Nipple Diamond-cut windows allow bi-directional fluid movement; reducing chances of the master bushings being blown out of rotary table under kick conditions Made from an extremely durable composite Self-lubricating
Slots allow fluids (not foreign objects) back into the flow nipple for re-circulation Built in wear ring to prevent pipe wiper from being cut while drilling Adapter flange seal insures a snug fit to Upper Katch Kan™ Flow Nipple Gasket enables an effective seal
Designed for high temperature hydrocarbon drilling fluids Reinforced outer edge eliminates chances of the stripper being pushed into the B.O.P. when working tight holes Acts as a hole cover Mounts directly above and works in conjunction with the Junk Basket™ Flexible and long lasting Withstood stabbing the bit through and back out while leaving the master bushings in place
Wear Ring (protects rotating Window Stripper™) Slots Blue Adapter Flange Seal Flow Nipple Gasket
(sizes: 3’ (91.44cm), 4’ (121.92cm), 5’ (152.4cm), 6’ (182.88) and 9’ (274.32cm))
Designed to the Window Stripper™ and Upper Katch Kan™
10
See video at www.katchkan.com
Value Features
A lot more durable than conventional rubber pipe wipers
Increases operational efficiency
Reduces potential of work stoppage Less wear on the drilling bit caused by foreign objects Eliminates costly fishing trips
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Upper Katch Kan™ The Upper Katch Kan™ captures approximately 85% of the drilling fluid redirected and channeled by the Kelly Kan™ and Splash Guard™; recirculating it into the flow nipple. Design Features Assembles without the use of tools Installs between or below the beams and clamps to the Junk Basket™ on top of the flow nipple Weighs only 18% of a conventional steel tray Lightweight tongue & groove design with over-center latches
Value Features Increases rig productivity Keeps stack as well as sub-structure clean and safe Decreases substructure repair (sandblasting and painting) Allows better allocation of personnel, other than for scrubbing Roughneck friendly application
Works with the Junk Basket™ to provide a 5-inch (12.70cm) telescopic action; allowing for rig settling/tilt detection
Designed for a 2-piece application
Over-center latches enable for quick installation without tools
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
Secures with a seal to the upper portion of the flow nipple
11
Reducer Collar
Design Features
The Reducer Collar allows the 2nd Stage Low Profile Katch Kan™ to fit most B.O.P. applications.
Multiple fitting options in one design Available in several models for various stack configurations Enables the 2nd Stage Low Profile Katch Kan™ to be placed: • On the flange below the rotating head • On the spacer collar below the rotating head • Below the annular preventor • On the flow nipple below the flow line • On the flow nipple above the flow line Value Feature Can be installed under drilling conditions
This diagram illustrates how the Reducer Collar with the 2nd Stage Low Profile Katch Kan™ has multiple fitting options.
On Flow Nipple Above the Flow Line
On Flange Below Rotating Head
Fits 13-5/8” (34.61cm) 3000 Flange
On Spacer Collar Below Rotating Head
Bringing versatility to another level.
Fits 13-5/8” (34.61cm) 5000 Flange On Flow Nipple Below the Flow Line
Fits 13-5/8” (34.61cm) 10,000 Flange
Below the Annular Preventor
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Below the Annular Preventor
Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
2nd Stage Low Profile Katch Kan™ The 2nd Stage Low Profile Katch Kan™ works in conjunction with the Adjustable Containment Enclosure™ to capture up to 100% of the remaining drilling fluid; offering the capability of Zero Spill containment.
Design Features Tongue & groove design, with over-centre latches; allowing for fast installation and removal without tools Attaches to the B.O.P., as oppose to the bottom of the work-floor, for optimal stability Weighs between 90 and 325lbs. (40.82 and 147.42kg) Fits on rotating heads below the discharge line Includes drain boxes & hoses that return fluids back to the mud-tank
Value Features
The 2nd Stage Low Profile Katch Kan™ mounts effectively to stacks of varied configuration when paired with the Reducer Collar
Replaces dangerously ineffective homemade devices that can weigh in excess of 7,000lbs. (3175.15kg) and take several hours to install Ideal for under balanced work and servicing rotating heads
Adjustable Containment Enclosure™ The Adjustable Containment Enclosure™ works with the 2nd Stage Low Profile Katch Kan™ to effectively capture remaining drilling fluid; enabling Zero Spill status if used correctly with the rest of the system. Design Features
Value Features
Positioned at the bottom of the work-floor; creating a funnel-type application to collect drilling fluids
Eliminates wind from blowing drilling fluid around the location
Attaches to the 2nd Stage Low Profile Katch Kan™
Captures fluid under kick conditions and directs it back to the mud tank, creating much better odds of killing the well
Comes in standard and custom design options Top is adjustable from 5 to 16 feet (1.52 to 4.88m) accommodating most substructures Height is adjustable from 1 to 8 feet (0.30 to 2.44m) depending on placement of 2nd Stage Low Profile Katch Kan™
Applicable onshore while invaluable offshore A must for rotating head applications
Designed with rip resistant cross-stitched material Features an access doors and H2S warning sign
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Worldwide Patents/Patents/Patents Pending
13
We go the extra mile for our customers.
Using rig safety and zero spill systems that are ISO certified is easier than you might think.
It just makes sense. 780.414.6083
Katch Kan
®
14
Request your free Mini-Zero Spill System™ online.
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Cradle-to-Grave Solutions
Service Rigs & Wellheads
B.O.P. Katch Kan™ This Katch Kan™ is mounted above the stack enabling the capture of drilling fluid, frac. oil, as well as other fluids. Design Features Comes with flanges to allow optimal application Custom-made to fit between rig floor and top of B.O.P. Easily holds 26.42 gallons (100L) Available in sizes between 16 to 50 sq. ft. (4.88 to 15.25m) Value Features Presents the option (if approved) to pull wet, saving money on wire-line costs Offers an early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
6’ Low Pro Katch Kan™ This model has the option of being mounted on the top of the stack or on to the flange of the annular. Design Features Multiple placement options Mouse hole opening to allow wire-line tools to be dismantled from the floor Value Features More flexibility when running a stack where floor height is critical Presents the option (if approved) to pull wet; saving money on wire-line costs Early kick warning device while tripping in (can see fluids rise within the tray while still keeping containment)
Discharge Hose This hose allows for the controlled disposal of fluid from the Katch Kan™; fluid destination is at the discretion of the operator.
Value Feature Redirects fluid back to the mud-tank, storage tank, or into the annular space
Design Feature Consists of a 2” (5.08cm) drain system with ball valve
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Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
Line Pipe Tray The Line Pipe Tray is a fluid collection tray that captures leaks at line-pipe connection points. Design Features Lightweight and sturdy construction Impact resistant and flexible Enables draining of line pipe Holds 5 gallons (18.93L) Value Features
Has a pour spout for fluid transfer
Cleaner site around the rig
Can be stacked for easy storage
Reduces time needed for reclamation activities
Strong and lightweight Designed for sub-zero weather
Keeps pipe in alignment for easy assembly and separation
Static electricity tested and approved (intrinsically safe) Holds up to 3” (7.62cm) line Specs: 26” L x 28” W x 8” H (66.04cm x 71.12cm x 20.32cm)
Drip Tray The Drip Tray is a multi-purpose containment tray that can be used to capture fluid contamination on the rig site. Design Features Lightweight and sturdy construction Impact resistant and flexible Can clip together to cover any area Non-pinch flip up handles Has a 1-inch (2.54cm) pour spout Shallow design to slide into tight places with low clearance Fits between dual wheels on trucks and service rigs
Easy to connect
Easy to store
Static electricity tested and approved (intrinsically safe) Specs: 4’ 3” L x 2’ 1.5” W x 4” H (129.54cm x 64.77cm x 10.16cm) Value Features Cleaner site around the rig Reduction in time needed for reclamation activities
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Worldwide Patents/Patents/Patents Pending
17
Tubing Tray The Tubing Tray is a containment device that captures draining fluids while protecting tubing threads on service rigs. Design Features Strong and lightweight Impact resistant Flip-up handles Designed for sub-zero weather 15 (56.78L) or 25 (94.64L) gallon capacity (2 optional sizes)
Value Features
Comes with replaceable stabbing pad
Less labour hours required to clean the site (more effective use of personnel resources)
Static electricity tested and approved (intrinsically safe)
Less slip injuries from excess fluids
Optional specs: • 36” L x 36” W x 6” H (91.44cm x 91.44cm x 15.24cm) • 36” L x 36” W x 10” H (91.44cm x 91.44cm x 25.40cm)
Cleaner site around the rig Reduces reclamation activities Protects threads on tubing
Stab Mat The Stab Mat protects threads while racking tubing/drill pipe
Custom Trays Custom Trays are available for those unique applications or one-of-a-kind fluid containment tasks. Design Features Applications include for: • Leaking pumps • Tanker trucks • Storage tanks • Railcar unloading • Refineries & production lines Static electricity tested and approved (intrinsically safe) Custom fabricated using High Density Polyethylene (HDPE)
Value Features Tests conducted conclude tray consistency to be far superior to standard HDPE material
Excellent durability in all hot and cold environments
Cleaner site around the rig
UV Stable
Chemical resistant (including invert)
Reduction in time needed for reclamation activities
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24-Hour Customer Service 1.800.840.2877 or 780.414.6083
Nu-Lite™ Adapter Flange The Nu-Lite™ Adapter Flange is a product designed to securely mount the Katch Kan™ to the service rig stack. Design Features Light-weight consistency Resistant to fluids used in the well service application Value Feature Provides a barrier that prevents junk falling into the well bore
Also Available Nu-Lite™ Adapter Flange & Adapter Flange Seal combination Weighs 18% of the steel API rated flange
Adapter Flange Seal The Adapter Flange Seal allows the Katch Kan™ to have a water tight mount when applied. 17”
Design Features Available in 17” (43.18cm), 26” (66.04cm) and 36” (91.44cm) diameters Resistant to all fluids used on service as well as drilling rigs
26”
36”
Value Features Reduction in time needed for reclamation activities Less resources and time required to clean the stack
Flow Nipple Seal The Flow Nipple Seal maintains a customized connection and prevents leaks between the B.O.P. and flow nipple. Design Features Resistant to drilling fluids Used with steel adapter flange or wear plate Applicable to drilling as well as service rigs Value Features Reduction in time needed for reclamation activities Fewer resources required to clean grooves and stack Removes the need for silicone
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
19
Wear Plate
Value Feature
The Wear Plate is a product designed to protect the steel adaptor flange ring groove.
Provides a barrier that prevents junk falling into the well bore
Design Features Designed to handle the weight of the string Resistant to fluids used in the well service application
Steel Adapter Flange The Steel Adapter Flange allows the use of lubricator barrels, pack-off drilling heads, and other such tools, while using the Katch Kan™. Design Features API rated 7-1/16: 3000/5000 double drilled flange Bolt kits available when using a 3000/5000 series stack Designed with an R-46 ring groove
Carrying Case The Carrying Case allows safe handling of the Steel Adapter Flange - two people can safely carry the flange to the designated position and if required, can use lines from the rig to lift the case onto the BOP stack.
Certified, inspected, and tested
Annular Adapter Kit The Annual Adapter Kit provides a secured connection to the Katch Kan™. Design Features Kit consists of either a Wear Plate and Steel Adapter Flange combination or a single Nu-Lite™ Adapter Flange Nu-Lite™ Combination Adapter Flange weighs 40% of a steel API rated flange
Steel adapter flange allows for all tools (pack-off head and snubbing unit) to be bolted through the flange
Ultra-light design that can be custom fitted to each rig Value Features A Katch Kan™ can be installed at any break in the stack Annular seal prevents leakage between the adapter flange and annular preventor when using the 4-bolt design
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Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
B.O.P. Katch Kan™
Kelly Kan™
or
Kelly Kan™ Seal Kit
6’ Low Pro Katch Kan™
Steel Adapter Flange
Drip Tray
Carrying Case
(for steel adapter flange)
Line Pipe Tray Wellhead Drip Tray
Stud Bolts
Tubing Tray
Flow Nipple Seal Rod Table Adapter
Adapter Flange Seal
Discharge Hose
Service Rig Zero Spill Kit
Wear Plate
Zero Spill System™
Service Rig Zero Spill Kit
Service Rig Stripping Kit
The Service Rig Zero Spill Kit is an all-in-one package that can convert service rig activity into an effective fluid containment operation.
The Service Rig Stripping Kit effectively provides fluid containment to workover rigs during the stripping process.
Design Features
Design Features
Comes in a heavy-duty steel cage to hold all contents
Lightweight design
Easy to access, load, and unload
Comes in a heavy-duty steel cage to hold all contents
Designed for -friendly transportation
Easy to access, load, and unload
Fits in a short box half-ton truck
Designed for -friendly transportation
Cage designed with durable skid plates for sliding
Fits in the box of a half-ton truck
Contains a bottom tray to catch fluids after using products
Contains a bottom tray to catch fluids after using products
Value Features
Value Features
Reduction in time needed for reclamation activities
Reduces time needed for reclamation activities
Decreases resources required to clean the stack
Decreases resources required to clean the stack
Cleaner site around the rig
Cleaner site around the rig
A turnkey solution that is time sensitive to contractor needs
A turnkey solution that is time sensitive to contractor needs
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
21
Casing Katch Kan™ The Casing Katch Kan™ is a complete cradle-to-grave solution that contains fluid during the drilling stage of exploration and continues its function right on through to the service rig and wellhead stages. Design Features Comes in 2 types (below or above ground application) Over a 150 gallon (567.81L) capacity
Can be specially equipped with a guard to protect wildlife from entering
Value Features Catches any spill that may occur (oil, drilling fluid, frac oil, etc.) Replaces the need for a cellar Reduces time needed for reclamation activities Lasts in cold temperatures (designed to be resistant to ground-heaving) A 24/7 fluid containment solution
Wellhead Drip Tray The Wellhead Drip Tray fits around the base of the wellhead or casing and catches any fluids used to clean the wellhead before mounting the blowout preventor. Design Features Value Features
Over-centre latches for application in seconds
Can prevent contamination of soil around the wellhead
Capacity of 6 gallons
Reduces time needed for reclamation activities
Intrinsically safe
A quick and easy solution
O.D.: 44” (111.76cm) / I.D.: 8 - 20” (20.32 - 50.80cm) / H: 4” (10.16cm)
22
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
If it’s Katch Kan™, it’s heavy-duty. It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
23
Cradle-to-Grave Solutions
Offshore Rigs
Tong Handle Guard™
Kelly Kan™
Elevator Guard™
Kelly Bushing Guard
Adjustable Containment Enclosure™ (ACE)
Splash Guard™
Window Stripper™
Katch Mat™
Upper Katch Kan™ Reducer Collar
Junk Basket™
2nd Stage Low Profile Katch Kan™ Easily fits to rotating heads
Offshore Application
Rig Safety System™ & Zero Spill System™
Offshore Application The offshore application of our Zero Spill System™ captures and re-directs drilling fluid back to the mud tanks so a secondary blowout prevention system can be employed.
Barge Rig & Cementing Kan Application Tong Handle Guard™ Kelly Kan™ Splash Guard™
Katch Mat™
Design Features Works on all drilling applications, including on a rotating head and flow nipple Can be fitted to the riser, conductor barrel, and all B.O.P. configurations Value Feature Reduces the potential of fluids being released into the water body
Junk Basket™ ACE Assembly Adjustable Containment Enclosure™ (ACE)
Window Stripper™
2nd Stage Low Profile Katch Kan™
Flow Nipple Seal
72” (182.88cm) 2nd Stage Katch Kan™ (base)
Blue Adapter Flange Seal
Maintains effective containment during offshore windy conditions
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Worldwide Patents/Patents/Patents Pending
25
Barge Rig Application (see illustration on previous page)
Barge Rig Application Venezuela
Design Features Self-adjusting telescopic action allowing for vertical and horizontal rig movement Fits the conductor barrel as well as a variety of stack sizes and configurations Value Feature Contains drilling fluid during offshore windy conditions
Prevents spillover from excess cement being pumped into the hole
Cement Kan Application (see illustration on previous page)
The Cement Kan Application provides secondary containment of excess cement; allowing retardant mixing prior to re-direction into the containment area. Design Feature Results in improved labour efficiency
Clamps on to conductor barrel with seal Value Feature Avoids discharge of cement into the environment
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Complete System Rental Advantages 1.800.840.2877 or 780.414.6083
So you know about our products, but how about our services? Katch Kan Limited is a proactive turnkey technology and services company. On-site assessment and auditing Rig sizing and stack measurement System installation System pick-up System recertification Training & information sessions (various topics) General consulting
Our consultants are available 24/7/365.
It just makes sense. 780.414.6083
Katch Kan
®
www.katchkan.com
Worldwide Patents/Patents/Patents Pending
27
System Recertification We believe that our products should perform at optimal capability no matter how long the job or rental period. That is why Katch Kan™ recertifies equipment by customer request. As a service company, we not only provide systems but also maintain the ISO & COR quality under which they were manufactured. Speak with a consultant to learn more about our extensive services.
Information Sessions Whether you are an operator doing due diligence or a contractor weighing your options of safety and environmental equipment, our information sessions will aid your ability to make the best informed decision. We can show you exactly what using a Katch Kan™ system, as well as our individual products, can do for on-site safety, environmental stewardship, and bottomline performance.
20’ (6.1m) drilling rig simulator fitted with Rig Safety and Zero Spill systems
Session Formats Lunch & Learn Half-Day Session Full-Day Session Katch Kan™ classroom at training facility
Common Session Topics Reducing Liability Concerns by Using the Right Safety Equipment Using Equipment Manufactured to ISO Standards Rig Safety System™ Best Practices Zero Spill System™ Best Practices
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Book an information session today!
24-Hour Customer Service 1.800.840.2877 or 780.414.6083
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