Kohler 5e Parts List 6n18t

Service Parts Marine Generator Sets

Models:

5E/4EF 7.3E/6EF 5ECD/4EFCD--Low CO 7.3ECD/6EFCD--Low CO

TP-5987 2/06e

Table of Contents Description Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 3 Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specification Number Index . . . . . . . . . . . . . . . . . . . . . 4 Group 1: Cylinder and Crankcase . . . . . . . . . . . . . . . 6 Group 2: Piston and Crankshaft . . . . . . . . . . . . . . . . . 7 Group 3: Valves and Camshaft . . . . . . . . . . . . . . . . . . 8 Group 4: Lubrication and Oil Filter . . . . . . . . . . . . . . . 9 Group 5: Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Group 6: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Group 7: Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Group 9: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Group 10: Engine Cooling . . . . . . . . . . . . . . . . . . . . . 15 Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 16

Description Page Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 18 Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 20 Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Group 107: Nameplate and Decals . . . . . . . . . . . . . 28 Group 109: Skid and Plant Mounting . . . . . . . . . . . 29 Group 116: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Group 201: Generator and Mounting . . . . . . . . . . . 32 Group 301: Controller and Mounting . . . . . . . . . . . . 34 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . 38 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Appendix A Glossary of Abbreviations . . . . . . . . . . 45 Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . 47 Appendix C General Torque Specifications . . . . . . 48 Appendix D Common Hardware Identification . . . . 49 Appendix E Common Hardware List . . . . . . . . . . . . 50

Introduction This manual lists service replacement parts for 5E/7.3E and 5ECD/7.3ECD generator sets. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the generator set specs and groups. Group Parts Lists. List the part numbers of parts in the groups.

How to Find Part Numbers Use the following steps to locate a service replacement part. 1. Locate the generator set nameplate to identify the generator set spec number. 2. Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box. 3. Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set. 4. Identify the group most likely to include the service part number.

Kit Sections. List modules and accessories and their parts.

5. Find the group variation number at the intersection of the spec number row and the group column. Note the variation number.

Appendices. Include Abbreviations, Common Hardware Application Guidelines, General Torque Specifications, Common Hardware Identification, and Common Hardware List.

6. Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents.

x:in:004:002

Numbering System Significance This manual uses the following numbering systems: Specification Number. A six-digit number with a PAprefix. The Specification Number Index does not show the prefix. Spec numbers break down into groups. Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group. Variation or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function, however, with different parts. Each difference requires a group variation or module number. Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit. x:in:004:003

Illustrations Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly. x:in:004:004a

7. Find the part on the illustration and note the item number of the part or find the part description in the parts list. 8. Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number. x:in:004:005

Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if ing the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness. x:in:004:006

TP-5987 2/06

3

Specification Number Index

Group Title

Group No.

1

2

3

4

5

6

7

9

10

Variation Number

Spec No. 5E PA-19903

1

1

1

1

1

1

1

1

1

PA-19904

1

1

1

1

1

1

1

1

1

PA-19905

1

1

1

1

1

1

1

1

1

GM29235-GA1

1

2

2

2

1

2

1

1

2

GM35004-GA1

1

2

2

2

1

2

1

1

2

PA-19901

1

1

1

1

1

1

1

1

1

PA-19902

1

1

1

1

1

1

1

1

1

PA-19906

1

1

1

1

1

1

1

1

1

GM29235-GA2

1

2

2

2

1

2

1

1

2

GM35004-GA2

1

2

2

2

1

2

1

1

2

101

103

104

105

107

109

116

201

301

701

7.3E

Group Title

Group No.

Variation Number

Spec No. 5E PA-19903

1

1

1

1

3

1

1

1

3

1

PA-19904

1

1

1

2

1

1

1

1

4

1

PA-19905

1

1

1

2

3

1

1

1

7

1

GM29235-GA1

1

1

1

3

3

1

1

1

7

1

GM35004-GA1

1

1

2

3

3

1

2

1

7

1

PA-19901

1

1

1

1

3

1

1

1

1

2

PA-19902

1

1

1

2

1

1

1

1

2

2

PA-19906

1

1

1

2

3

1

1

1

7

2

GM29235-GA2

1

1

1

3

3

1

1

1

7

2

GM35004-GA2

1

1

2

3

3

1

2

1

7

2

7.3E

4

TP-5987 2/06

Specification Number Index

Group Title

Group No.

1

2

3

4

5

6

7

9

10

Variation Number

Spec No. 4EFCD GM39685-GA3

1

2

2

2

2

--

--

1

3

1

2

2

2

2

--

--

1

3

1

2

2

2

2

--

--

1

3

1

2

2

2

2

--

--

1

3

101

103

104

105

107

109

116

201

301

701

5ECD GM39685-GA1

6EFCD GM39685-GA4

7.3ECD GM39685-GA2

Group Title

Group No.

Variation Number

Spec No. 4EFCD GM39685-GA3

2

2

3

5

5

1

3

2

8

4

2

2

3

4

4

1

3

2

8

4

2

2

3

5

5

1

3

2

8

5

2

2

3

4

4

1

3

2

8

5

5ECD GM39685-GA1

6EFCD GM39685-GA4

7.3ECD GM39685-GA2

TP-5987 2/06

5

Group 1: Cylinder and Crankcase 4

22

5

6 6 24

26

11

25

22

27

7 24

23

2

3 1 1

19 17 8

23

17

13 21 15 18

10

16

14 29 29

20 16

9 12

17

28 5987_1

Item 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 6

Part No. 359701 359702 359981 359703 359982 359704 359705 359706 359707 359708 359709 359710 359711 359712 359714 359715 359716 359719 359720 359721 359722 359723 359724 359725 359726 359727 359728 359729 359730 359731 359732

Description

Qty. Var. 1

Gasket, head Cylinder head (for engine model AS 04) Cylinder head Cylinder head (for engine model AS 04) Cylinder head Case, rocker Case, rocker (includes oil fill spout) Gasket, rocker case Gasket Gasket, crankcase cover Plate Plate Cover Valve Cover, crankcase Crankcase, complete t Screw Pin Seal, oil Seal, oil Seal, oil Plug Collar Bolt Clamp Tube Bolt, flanged Bolt, flanged Bolt, flanged Bolt, flanged

2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 6 1 1 1 2 8 10 2 1 8 4 3 3 TP-5987 2/06

Group 2: Piston and Crankshaft 3 1

3

4

7 1 8

5

2

6

7

8 9 4 5987_2

Qty. Var. Item 1 1 1 1 1 1 1 2 3 3 3 3 3 3 3 4 5 5 5 6 6 6 7 8 9

Part No. 359734 GM29868 GM29868 359739 359740 GM29871 GM29871 359735 359736 GM29869 GM29869 359737 359738 GM29870 GM29870 359741 359742 GM29872 GM29872 359743 GM29873 GM29873 359746 359748 359749

Description Piston (generator set serial numbers before 758309) Piston (engine model ES04; generator set serial numbers 758309 and after) Piston Piston, 0.25 OS Piston, 0.50 OS (generator set serial numbers before 758309) Piston, 0.50 OS (engine model ES04; generator set serial numbers 758309 and after) Piston, 0.50 OS Pin, piston Ring set, piston (generator set serial numbers before 758309) Ring set, piston (engine model ES04; generator set serial numbers 758309 and after) Ring set, piston Ring set, piston, 0.025 OS Ring set, piston, 0.50 OS (generator set serial numbers before 758309) Ring set, piston, 0.50 OS (engine model ES04; generator set serial numbers 758309 and after) Ring set, piston, 0.50 OS Connecting rod assembly Crankshaft assembly (generator set serial numbers before 758309) Crankshaft assembly (engine model ES04; generator set serial numbers 758309 and after) Crankshaft assembly Gear spur (generator set serial numbers before 758309) Gear spur (engine model ES04; generator set serial numbers 758309 and after) Gear spur Ring, snap Bolt, connecting rod Pin, dowel

1

2 2 2 2

AR AR AR 2 2 2

AR 2 2

AR AR AR 2 1 1

AR 2 1

1 1 4 4 1

1 4 4 1

AR As Required

TP-5987 2/06

7

Group 3: Valves and Camshaft 12

14 15

11

3 9 8

5

13 1

4 15

12 11 4

3 9 8

14

13

7

2

6 1

14 7

13 8

6 5

9 10

3 15

2 13 8

4

6

11 12

6

9 3 15 4

7 7

14

11 12 5987_3 Qty. Var.

Item 1 1 2 2 3 3 4 5 6 7 8 9 9 10 10 10 11 12 13 14 15

8

Part No. 359750 359983 359751 359984 359752 359985 359753 359754 359755 359756 359757 359758 359986 359759 GM29874 GM29874 359760 359761 359762 359763 359987

Description Valve, intake (for engine model AS 04 and BS 04) Valve, intake Valve, exhaust (for engine model AS 04 and BS 04) Valve, exhaust Retainer, valve spring (for engine model AS 04 and BS 04) Retainer, valve spring Arm, rocker Shaft, rocker Tappet Rod, push Seat, spring Spring, engine valve (for engine model AS 04 and BS 04) Spring, engine valve Camshaft, complete (generator set serial numbers before 758309) Camshaft, complete (engine model ES04; generator set serial numbers 758309 and after) Camshaft, complete Screw Nut Seal, oil Circlip Collet

1

2

2 2 2 2 4 4 4 2 4 4 4 4 4 1 1

2 2 2 2 4 4 4 2 4 4 4 4 4

4 4 4 4 8

1 4 4 4 4 8

TP-5987 2/06

Group 4: Lubrication and Oil Filter 9 6

11 15 18 12 12

17 16 4

2

10

7 8

3 1 14 5 13

5987_4 Qty. Var. Item 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18

TP-5987 2/06

Part No. 359764 359765 359766 359767 359773 359768 359769 359770 359771 359772 359774 GM29875 GM29875 359775 359902 359776 359777 359778 359779 359780

Description

1

2

Gasket, drain plug Shaft, oil pump Plate Cover Dipstick Cap, oil fill Rotor, oil pump (in) Rotor, oil pump (out) Oil filter Oil filter screen Gear spur (generator set serial numbers before 758309) Gear spur (engine model ES04; generator set serial numbers 758309 and after) Gear spur Pin Ring, 0.20 mm Plug, drain Spring Bolt, flanged Screw, pan Ball, steel

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

2 1 1 1 3 2 1

1 2 1 1 1 3 2 1

9

Group 5: Ignition 12

19

19

22

1

5 4

5

23

6

29

16

15

14

23 13 27

21

25

10 26

11 9

28 7

8

3

30

20 18

17

24

2 5987_5

Item 1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15

10

Part No. Description 359781 359782 359783 359784 — 359785 — 359786 359787 359788 359903 359904 359789 359790 359791 359792 359807

Gasket Voltage regulator Igniter Coil, ignition Coil (See Group 105) Cap, spark plug Cap (See Group 105) Flywheel assembly Harness Harness Harness Harness Switch, oil pressure Switch, temperature Coil, pulsing Coil, charging Nut, hex

Qty. Var. 1 2 1 1 1 2

1 1 2

2 1 1 1 1 1 1 1 1 1 1

2 1

1 1 1 1

Item 16 17 18 19 19 19 20 21 22 23 24 25 26 27 28 29 30

Qty. Var. 1 2

Part No. Description 359793 359794 359795 359796 359979 GM46180 359797 359798 359799 359800 359801 359803 359804 359805 359806 359808 X-67-116

Washer Clamp Tube Spark plug (for engine model AS 04) Spark plug Spark plug Band Clamp Clamp Bolt, flanged Bolt, flanged Screw, pan Screw, pan Screw, pan Screw, pan Key, woodruff Screw, hex washer, thread- forming

1 2 2 2 2

1 2 2 2

3 1 2 4 2 1 4 4 1 1 2

2 4 1 1 2

TP-5987 2/06

Group 6: Governor 11 22

See groups 103 and 104 for additional fuel system parts.

20

12 9 13 16 2 5

13 18

19 21

17

1 10

3

23

15 7 8

6

14 4 5987_6 Qty. Var. Item 1 2 3 4 5 6 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23

TP-5987 2/06

Part No. 359809 359810 359813 359814 359815 359816 359817 359988 359818 GM29878 GM29878 359819 359820 359821 359822 359823 359905 359825 359826 359832 359833 359834 359989 359835 359836 359837 359838

Description

1

2

Bracket Lever Link Pivot arm Spring, governor Sleeve Arm, governor (for engine model AS 04 and BS 04) Arm, governor Governor assembly (generator set serial numbers before 758309) Governor assembly (engine model ES04; generator set serial numbers 758309 and after) Governor assembly , control Bolt Screw Nut Washer Spacer Spring Collar Washer Stud Bolt (for engine model AS 04 and BS 04) Bolt Bolt Nut, hex Nut, hex Washer

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 2 1 3 1 1 1 1 1 1 1 2 1 2 1

1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 2 1

11

Group 7: Carburetor 53

32

36 9 44 19

59

55

23 10

4

24 20

35

21

53 14

39 49 38

34

51

48 1

13

1

27

18 17

46 11

1 1 28

51 56

47

26

29

60

25 37 22 6

57

5

41 15 40 30 43 16 2

54 45

7

12

33 50 58

12

31

42 3

8

52

5987_7

TP-5987 2/06

Group 7: Carburetor Item 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

TP-5987 2/06

Part No. 359906 359839 359840 359841 359842 359843 359844 359845 359846 359847 GM24510 359848 359849 359850 359851 359852 359853 359854 359855 359856 359857 359858 359859 359860 359861 359862 359907 359908 359863 359864 359865 359866 359909 359867 359868 359869 359870 359871 359872 359873 359874 359876 359877 359879 359880 359911 359881 359882 359883 359884 359885 359886 359912 359913 359914 359887 359888 359889 359890 359891 359915

Description Gasket Gasket Gasket Gasket, air filter Gasket, carburetor Gasket, intake pipe Gasket, intake manifold Gasket, intake manifold Plate Carburetor assembly Carburetor repair kit Screw, pilot air Float chamber Screw, throttle stop Valve, throttle Float valve Float Air jet 1.2 Air jet 0.8 Gasket Shaft, carburetor choke Shaft, carburetor Pipe, intake Pipe, intake Valve, choke Solenoid Wire lead Pipe Limiter Nozzle, main Holder, main jet Intake manifold Fitting Screw Screw Screw Screw Washer Collar Collar Ring, snap Pin O-ring Main jet Pilot jet Plug Spring Spring Seal Seal Spring Bolt Bolt Clamp Clamp Tube Bolt, flanged Bolt, flanged Bolt, flanged Bolt, flanged Screw

Qty. Var. 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 3 2 1

13

Group 9: Starter 21

22

15 1

19

16 12

8

7 4

10

11

2

10 16 3

23

6 20 5

17

13 18 14 9 5987_9

Item 1 2 3 4 5 6 7 8 9 10 11 12

14

Part No. 359917 359918 359919 359920 359921 359922 359923 359924 359925 359926 359927 359928

Description Clutch assembly Holder assembly Cover assembly Cover assembly Brush Spring, brush Armature Starter Nut Washer Washer Collar

Qty. Var. 1 1 1 1 1 1 2 1 1 1 2 1 1

Item 13 14 15 16 17 18 19 20 21 22 23

Part No. 359929 359930 359931 359932 359933 359934 359935 359936 359937 359938 —

Description Bushing Bushing Ring, snap O-ring O-ring O-ring Spring Bolt Bolt Bolt, flanged Not sold separately

Qty. Var. 1 1 1 1 2 2 1 1 2 1 1 1

TP-5987 2/06

Group 10: Engine Cooling 14

12

16

17

27

30

25 19

32 26 36

23 37 15

39 18 27

2

40

5

4

24

7

22 3 20 35

1

38 21

33 10

35

34

9

21

33

13 11

28

29

22

28 6 8

Item Part No. Description 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 16 16

359939 359940 — 359941 359942 359943 359944 359945 359946 359947 359948 359949 359950 359951 359952

Cap Bracket Bracket (See Group 105) Bracket Gasket, water pump Gasket, water pump Gasket, thermostat cover Shaft, impeller Cover, thermostat Cover, pump Hose, cooling Hose, cooling Hose, cooling Reservoir Water pump (generator set serial numbers before 758309) GM29876 Water pump (engine model ES04; generator set serial numbers 758309 and after) GM29876 Water pump 359953 Mechanical seal 359954 Spur gear (generator set serial numbers before 758309) GM29877 Spur gear (engine model ES04; generator set serial numbers 758309 and after)

TP-5987 2/06

Qty. Var. 1 2 3 1 1

1 1

1

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1

1 1

1 1 1 1

31

Item Part No. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

GM29877 359955 359956 359957 359958 359959 359960 359961 359962 359963 359964 359965 359966 359967 359968 359969 359970 359971 359972 359973 359974 359975 359976 359977 229353

Spur gear t Impeller Pump case Nut Clamp Clamp Pin Seal, oil Ball Collar Clamp Clamp Tube Washer Bolt, flanged Bolt, flanged Bolt, flanged Bolt, flanged Bolt, flanged Bolt, flanged Pin, dowel O-ring O-ring Mount

5987_10b Qty. Var. 1 2 3 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1

1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1

1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 2 2 3 1 3 1 1 1 1 2

1

15

Group 101: Air Intake 4 6 1, 2 3

7 5

10

8

8 9

10

9 11, 12 101-191-1a

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

X-284-39 M933-08025-60 X-6284-6 359294 359339 359340 359353 359577 359575 359576 229353 X-22-12

Description Grommet Screw, hex head cap Screw, pan head machine Guard, flywheel Duct, air inlet Arrester, flame Gasket, air intake Insulation, acoustic foam* Duct, air intake* Cover, air intake* Mount Washer, lock, .262 ID x .743 ID

* Item is included in service kit GM11698.

16

Qty. Var. 1 4 4 3 1 1 1 1 1 1 1 2 2

See the table below for a list of generator set serial numbers for which installation of kit GM11698 Air Intake Duct will improve the engine air/fuel mixture ratio and decreases the air intake noise level. Serial Numbers Note: A dash (-) indicates a range of serial numbers. 0623502--0623506 0624407--0624410 0625632--0625646 0625691--0625693 0626132--0626135 0626821 0626826 0626827 0626829 0626831 0628165--0628172 0628194--0628197 0628199 0629268--0629292 0629328--0629335 0629337 0629344--0629353 0630437--0630461

0631425--0631503 0633287--0633291 0633302--0633387 0633389--0633441 0633452--0633458 0634787--0634803 0634805--0634916 0634918--0635001 0638222--0638226 0638230--0638232 0638234 0638236--0638249 0638251--0638259 0638261--0638310 0639032 484952 486106

TP-5987 2/06

Group 101: Air Intake, continued 13, 18 3

1 9

11

20, 21

2 15, 19 8 16, 17, 22 7

14 6

5

12, 13

10

GM39685-GR1

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

TP-5987 2/06

Part No. GM24212 GM39537 GM23501 GM39521 GM39522 GM39523 GM39524 GM39525 GM39526 GM39527 X-284-39 GM23587 GM23496 GM23588 GM46331 GM39739 X-426-10 X-25-157 X-426-19 X-50-15 GM46328 X-309-11

Description

Qty. Var. 2

Arrestor, flame Gasket, air intake Duct, air intake Foam Kit, Acoustic (include items 5-10) Foam, acoustic Foam, acoustic Foam, acoustic Foam, acoustic Foam, acoustic Foam, acoustic Grommet, round , air intake Screw, thread forming Bracket, intake duct mounting Adapter, air intake Hose, molded breather Clamp, hose, .5/1 in. Washer Clamp, hose, 1/2 in. Screw, pan head 10-24 x 1/2 Plate, air intake Clamp, hose

1 1 1 1 1 1 1 1 1 1 2 1 17 1 1 1 2 2 1 4 1 1

17

Group 103: Fuel System

5

Item 1 3 4 5 6 7 8 9

18

Part No. X-296-1 267428 278490 359338 278470 267987 X-652-3 X-555-2

Description Connector, 7/16-20 x 1/8 in. Elbow, 45_ street Pump, fuel Line, fuel Adapter, pipe Filter, fuel, 1/4 in. NPT Fitting, hose Elbow, street, 90_ x 1/8 in.

1

4

9

3

6

7

8 103-191-1b

Qty. Var. 1 1 1 1 1 1 1 1 1

TP-5987 2/06

Group 103: Fuel System, continued 1

2 3

4

7 10

9

8

Item 1 2 3 4 5 6 7 8 9 10

TP-5987 2/06

6

5 GM39685-GR2

Part No. GM39671 X-296-29 267428 X-652-3 267987 267428 X-555-2 278490 GM39858 GM39595

Description Line, fuel Fitting, half union Fitting, 45 deg. street elbow Connector, hose + vibra seal Filter, fuel, 1/4 in. NPT Fitting, 45 deg. street elbow Elbow, street (90 deg. x 1/8 in. NPTF) Pump, fuel Bracket, fuel line Module, fuel pump

Qty. Var. 2 1 1 1 1 1 1 1 1 1 1

19

Group 104: Cooling System 13

8

3

1

2

4

15

17 GRD

29

LO

Variation 1: See Group 10

27

28

30

See Group 10 for connector part number. 31 32 7

9

10

22

4

11, 12 STOP

START

AC CIRCUIT BREAKER INPUT

BATT. CHRG.

16

VOLT. REG.

26

19, 25 20 3

14

24

21

6 5

18

23 104-191-1b

20

TP-5987 2/06

Group 104: Cooling System Qty. Var. Item 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32

TP-5987 2/06

Part No. X-391-2 X-391-32 X-426-15 X-426-3 X-55-47 X-582-2 X-6371-1 X-751-1 229980 241311 254920 249930 359301 359305 359306 359307 359308 359319 359324 GM28487 359448 359449 X-125-3 X-465-16 260085 359978 GM20716 GM35379 X-391-43 X-380-5 X-386-101 X-426-9 X-391-3 GM35002 GM35001

Description

1

2

Connector, 90_ hose, 5/8 in. ID hose Elbow, hose (on bottom of exhaust manifold) Clamp, hose Clamp, hose, 1/2-1 13/32 Screw, hex head, 5/16-24 x 0.50 Connector, hose Hose, rubber Adapter, hose, 1 in. x 1 in. Cap, manifold Neck (50 440 01) Thermostat (160 deg.) Thermostat (195 deg.) Exchanger, heat Hose, molded coolant Hose, molded coolant Hose, molded seawater Hose, molded seawater O-ring Plate, seawater pump mounting Pump, seawater Sleeve, drive Fitting, end drive Screw Screw Zinc anode kit Impeller kit, seawater Cover, back Seal/seat assembly Connector, 90_ hose, 3/4 in. ID hose Connector, hose Line, flexible Clamp, hose, .25/.70 in. Connector, 90_, 5/16 in. ID hose Gasket, coolant by Plate, coolant by

1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1

1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1

21

Group 104: Cooling System, continued 14 30 4

3 9

31

28

1 16 5

18

12 13 34

19 29

10 11

26 27

33

32 5 7

24 17 5 7 8

2

6 20, 21 ,22, 23

See Group 10

25 15 4 GM39685-GR3

22

TP-5987 2/06

Group 104: Cooling System, continued Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

TP-5987 2/06

Part No. X-391-2 X-391-43 X-391-32 X-426-15 X-426-3 X-55-47 X-582-2 X-6371-1 X-751-1 229980 241311 249930 GM39134 359305 GM39871 X-312-45 GM39660 359319 359324 GM28487 359978 GM20716 GM35379 359448 359449 GM35001 GM35002 X-380-5 X-391-3 X-386-101 X-426-9 X-312-41 GM30263 260085

Description Connector, 90_, 5/8 in. ID hose Connector, 90_, 3/4 in. ID hose Connector, 90_, 1 in. ID hose Clamp, hose, .75/1.5 in. Clamp, hose, .56/1.06 in. Screw, hex socket head machine Connector, hose + vibra seal Hose, rubber Connector, hose + vibra seal Cap, radiator 13--14 psi Filler neck Thermostat Exchanger, heat Hose, molded coolant, 1.00 in. ID Hose, molded coolant Hose, .63 ID Hose, molded seawater O-ring, 60.0 mm ID Plate, seawater pump mounting Pump, seawater (includes items 21-23) Impeller kit Cover, back Seal, seat assembly Sleeve, drive, 1.14 in. OD Fitting, end drive Plate, coolant by Gasket, coolant by Connector, hose + vibra seal Connector, 90_, 5/16 in. ID hose Fuel line, flexible Clamp, hose, .25/.70 in. Hose, .63 ID Switch, pressure assembly Kit, zinc anode

Qty. Var. 3 1 1 1 4 6 2 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

23

Group 105: Engine 2 21 20 27

38, 39, 40 37 19, 32 18 25, 26

22, 31

13 28

7

17

To vacuum port on intake manifold 5

35 Choke Housing Assembly 6

30 STOP

START

AC CIRCUIT BREAKER INPUT

11

BATT. CHRG.

VOLT. REG.

Lifting Eye View 33

29

34 23

24

10

4

105-191-1_1a

TP-5987 2/06

Group 105: Engine 3 24

9

15

14

16

12 8

Solenoid Side View

Solenoid Front View

Item 36 is not shown.

105-191-1_2

Item 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part No. B-359285 C-359285 X-14-6 X-22-12 X-22-16 X-386-14 X-426-20 X-49-25 X-49-1 X-545-25 X-6046-3 M933-08016-60 M933-08016-60 X-6214-2 X-6284-1 238915 249872 259632 277272 277275 277281 277285 277288 277297 359653 291891 358358 25 158 08 359311 359312 359333 359354 52 081 05 359356 359421 359422 359821 X-6003-107 GM29564 X-400-255 X-51-41 X-25-48

Description

1

Qty. Var. 2

Engine assembly (see Groups 1-9 for parts) Engine assembly (see Groups 1-9 for parts) Screw, FHM, 8-32 x 0.25 Washer, lock, 1/4 in. interior-exterior tooth Washer, lock, 5/16 in. interior-exterior tooth Line, flexible fuel, 1/4 in. x 9 in. Clamp, hose Screw, PHM., 6-32 x 0.25 in. slot Screw, PHM., 6-32 x 5/16 Cable, battery Strap, ground Screw, hex head cap Screw, hex head cap Cap, plastic Screw, pan head metric Boot Switch, high temperature cutout Bumper Lever assembly, choke Retainer, thermostat coil Gasket Pin Piston, choke Plate, baffle Valve, shutoff Solenoid, starter Coupling, stepper motor Bushing Linkage, choke Shaft, choke Bolt, banjo Strap, lifting Housing assembly, choke Heater assembly, choke* Washer, pressure sealing Washer, pressure sealing Bolt, M5 x 30 Conduit (not shown) Cover. choke Spacer Screw, pan head, 8-32 x 1 3/4 Washer, plain, .188 ID x .438 in. OD

1

1

2 1 1 1 2 1

2 1 1 1 2 1

1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 1 2 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

*Choke Repair Assembly GM12236 includes items 2, 7, 17--22, 25--28, 31, 32 TP-5987 2/06

25

Group 105: Engine, continued 4 8

7

5

6 13 14 Lifting Eye View

2

Oil Drain Connection

Solenoid Side View

Solenoid Front View

33 35 27 34 Oxygen Sensor Assembly 24

31

1, 20

29 30

18

32

Air Intake Assembly

10

23 25, 21

26

19 17

28 22 21

9 GM39685-GR4

26

TP-5987 2/06

Group 105: Engine, continued

TP-5987 2/06

Item

Part No.

1 2 4 5 6 7 8 9 10 13 14 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35

GM39605 238915 GM45936 359333 359354 359421 359422 359653 C-359285 X-545-25 X-6003-107 GM39570 359844 GM39902 M7985A-05045-20 M7985A-05016-20 GM39597 GM39598 GM46910 GM47252 GM39600 GM39601 GM39602 GM39603 GM39606 359845 GM41974 GM42275 M912-05020-60 GM39604 GM41940

Description Governor, 32 mm electronic air Boot Starter solenoid Bolt, M16-1.5 x 1.10 in. Bracket, lifting eye Washer, sealing, 30.3 mm OD Washer, sealing, 30.1 mm OD Valve, oil drain, 3/8-18 NPT Engine assembly Cable, battery (No. 6 x 18 in.) red+ Conduit Wheel, encoder Gasket, intake manifold Wire, spark plug Screw, pan head machine Screw, pan head machine Bracket, ignition coil Bracket, crank position sensor Controller, 60 Hz SECM Controller, 50 Hz SECM Sensor, crankshaft position Sensor, coolant temperature Sensor, heated 02 Coil, ignition Assembly, air intake (includes item 35) Gasket, intake manifold O-ring O-ring Socket, head cap screw Sensor, TMAP Elbow, manifold

Quantity Variation 4 5 1 2 1 1 1 1 1 1 1 1 1 1 1 2 4 6 2 1 1 1 1 1 2 1 1 1 1 4 1 1

1 2 1 1 1 1 1 1 1 1 1 1 1 2 4 6 2 1 1 1 1 1 2 1 1 1 1 4 1 1

27

Group 107: Nameplate and Decals Qty. Var. Item 1 2 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

28

Part No. X-6348-6 X-6246-9 224233 229831 GM35838 238162 GM46200 239796 249808 249809 249810 294520 344282 GM14167 344295 359282 241812 249494 344588 226917 GM42444 GM40035 GM48037

Description

1

3

Decal, Kohler Power Systems Decal, Kohler Power System Decal, 1-800 number Decal, reconnection Decal, reconnection Decal, positive battery connection Decal, positive battery connection Decal, warning carbon monoxide Decal, warning rotating parts Decal, warning hot engine and exhaust Decal, warning hot coolant and steam Decal, danger high voltage Decal, check zinc anode Decal, drain Decal, equipment ground Tag, hang notice 1/4 in. ID fuel line required Decal, UL Decal, warning explosion Decal, CE Decal, negative battery connection Decal, emissions Decal, fuse Decal, notice replace CO sensor (generator sets with serial number 2085259 and above)

1

1

1 1

1 1

1

1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1

4

5

1 1

1 1

1

1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1

1

1 1 1 1

1 1 1

TP-5987 2/06

Group 109: Skid and Plant Mounting

2

9

8

7

4

7

1

5 10 7 3 6 2

109-191-1a

Item 1 2 3 4 5 6 7 8 9 10

Part No. X-101-16 X-22-16 X-22-5 M933-08016-60 245297 359325 GM28419 X-6054-17 X-25-164 X-25-85

Description Nut, elastic stop, 5/16-18 in. Washer, lock, 5/16 in. interior-exterior tooth Washer, lock, 5/16 in. interior tooth Screw, hex head cap Strap, ground Tray, drip Kit, vibromount* Stud Washer, plain Washer, plain

* Vibromount kit GM28419 includes: 1 X-101-16 Nut, elastic stop, 5/16-18 in. 4 M933-08016-60 Screw, hex head cap 9 X-25-164 Washer, plain 10 X-25-85 Washer, plain — GM31230 Mount, vibromount — X-125-3 Bolt, hex cap, 5/16-18 x 0.75 in. (not shown) — X-6210-7 Nut, flange spiralock, 5/16-18 in. (not shown) — M125A-08-80 Washer, plain #8 (not shown) — TT-1350 Instructions, mounting/installation

TP-5987 2/06

Qty. Var. 1 2 2 1 2 1 1 1 1 2 2

2 2 2 2 4 2 8 2 1

29

Group 116: Exhaust 3 3 STOP START

AC CIRCUIT BREAKER INPUT

BATT. CHRG. VOLT. REG.

1 2

Exhaust Manifold Mounting

4

7 6

5

3

2 1

GM39685-GR9

30

TP-5987 2/06

Group 116: Exhaust Item 1 2 3 3 3 4 5 6 7

TP-5987 2/06

Part No. M931-06075-60 254765 GM10105 GM35003 GM39129 359897 GM39607 GM40060 GM40061

Description

1

Screw, HC Screw, socket hex cap Manifold, exhaust Manifold, exhaust Manifold, exhaust Gasket Catalyst assembly O-ring, 37.77 mm ID O-ring, 61.6 mm ID

3 1 1

Qty. Var. 2

3

3 1

3 1

1 2

2

1 2 1 1 1

31

Group 201: Generator and Mounting

12, 15, 16

31 7

14

13 2

17

3

8 19

19 8

23

4 6 11

22 5

21

24 1

20

8 10

8 19

9

18 19

26

25

27 28 29 30

GM39685-GR7

32

TP-5987 2/06

Group 201: Generator and Mounting Qty. Var. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31

TP-5987 2/06

Part No. A-359441 X-22-6 X-49-1 X-55-48 X-6216-1 X-67-113 X-67-52 X-801-4 X-67-64 229110 GM41969 238150 238247 238248 239247 239282 359292 GM11876 359310 359327 GM39039 359403 359453 X-125-30 X-758-15 GM39040 GM39041 GM39042 X-634-18 241769 X-22-12 GM45945

Description

1

2

Rotor assembly (includes item 24) Washer, lock #6 int. star Screw, RHM, 6-32 x .312 slot Screw, hex head, 5/16-24 Screw, hex head Screw, self-tapping Screw, self-tapping Washer, hardened Screw, self-tapping O-ring Bracket, brush holder Spring Retainer, wire Shim, brush holder Holder, brush Brush Adapter, generator Bracket, end Overbolt Stator assembly Stator assembly Guard, fan Fitting, end drive Screw Bearing, ball Box, junction Cover, junction box Bracket, junction box mounting Bushing Mount, controller Washer, lock, .262 ID x .743 in. OD Harness, wiring, brush connection

1 2 2 1 2 2 1 4 2 1 1 2 1 2 1 2 1 1 4 1

1 2 2 1 2 2 1 4 2 1 1 2 1 2 1 2 1 1 4

1 1 4 1

1 1 1 4 1 1 1 1 1 4 4 1

33

Group 301: Controller and Mounting See Group 5 for voltage regulator

14, 48

6

27

3

4

30 17 29 26, 28

1

Items 7 and 49 not shown.

33, 34

5 37

2

21

17 8

1

15 20 19 27 9

GRD

16

35 11

12

LO

23

10

32

31 25

22 36 14 13 Controller Ground Wires A359337a

34

TP-5987 2/06

Group 301: Controller and Mounting

TP-5987 2/06

Item

Part No.

1 2 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

X-22-12 X-49-21 X-506-51 X-506-58 X-506-60 X-506-68 — X-67-52 241769 359336 359344 B-359337 G-278598 GM10516 X-22-11 X-22-12 X-22-13 X-22-6 X-22-7 X-49-25 X-49-26 X-67-133 X-51-5 X-634-18 X-6266-1 X-71-2 X-81-8 201620-152 201620-94 223316 245264-BLK 238426 238736 249406 249986 259391 262389 263156 GM10530 359335 GM30675 239493 292370 233959 359404 239496 241616 259689 269366 239411 233959 X-49-1 X-6003-121

Description

1

Washer, lock, 1/4 in. interior-exterior tooth Screw, RHM, 6-32-3/16 Breaker, circuit Breaker, circuit Breaker, circuit Breaker, circuit Breaker, circuit (see accessories) Screw, hex head 10-24 Mount, controller Cover, controller Harness, engine wiring (includes items 38-41) Controller assembly (includes items 9-48) PCB assembly (PBIIIE) PCB assembly Washer, lock, 1/4 in. interior tooth Washer, lock, 1/4 in. interior-exterior tooth Washer, lock, #10, interior-exterior tooth Washer, lock, #6, interior Washer, lock, #8, interior tooth Screw, PHM., 6-32 x 0.25 slot Screw, PHM., 6-32 x 0.50 slot Screw, hex washer, thread-forming Screw, RHM, 8-32 x 7/16 Bushing Connector, cable Nut, hex, 6-32 zinc Nut, hex, 1/4-20 green Tab, ID “grd in. Tab, ident Fuse, 10 A, 250 V Plate, cover Holder, fuse, 0.25 x 1.25 Hourmeter Switch, rocker, 1 pole Spacer Relay, SPDT 30A, 12V coil sealed Fuse, 25A, 125 V Holder, fuse Spacer Box, silkscreened Harness, controller (includes items 42-47) Connector plug, 22-position Connector plug, 2-position Diode, 6 A, 100 V Connector, receptacle Connector , 22-position Connector plug, 6-position Connector plug, 9-position Connector plug, 15-position Connector plug, 4-position Diode, 6 A, 100 V Screw, slotted pan head machine Conduit, convoluted (not shown)

5 2 1

Quantity Variation 2 3 4 5 2

5 2

5 2

7 5

1 1 1 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4

4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4

4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4

4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4

1 4 4 1 1 1 1 1 2 1 1 6 4 10 6 4 4 1 1 2 1 1 1 2 1 2 1 1 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 1

35

Group 301: Controller and Mounting, continued See Group 5 for voltage regulator. Items 24--42 (harness) are not shown.

17 13 Ground Leads 16

22

9 23 15 14 20

15

7 12 43 16

11 6, 2 (F1) 8 18 19

1, 2 (F2), (F3) 21 5, 2 (F4), (F5), (F6) 3, 4 (F7)

10 21

GM39685-GR8

36

TP-5987 2/06

Group 301: Controller and Mounting Item

Part No.

1 2 3 4 5 6 7 8 9 10

223316 238426 262389 263156 283645 358337 360459 245264-BLK GM28483 GM48030

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

GM48031 GM28787 GM29671 X-6210-1 LK-1010-1515 X-22-11 X-22-12 X-22-13 X-22-6 X-49-1 X-6266-1 X-67-64 X-81-8 X-6210-2 GM39835 229989 233959 292370 320711 GM13697 GM28678 GM29998 GM36156 GM36161 GM36163 GM39876 GM39881 GM39888 GM39889 GM39893 GM39895 GM39900 GM45941 GM46362

Note:

Description Fuse, 10 A, 250 V (F2, F3) Fuse holder, .25 x 1.25 in. Fuse, 25 A, 125 V (F7) Fuse holder Fuse, 15 A, 250 V (F4, F5, F6) Fuse, 10 A, 250 V (F1) Standoff, circuit board Plate, cover SCR module Service kit, ADC 2100 controller (with CO sensor module) (generator serial number 2085258 and below, see note) Controller assembly, ADC 2100 (generator serial number 2085259 and above) Relay, SPDT 30A,12V coil sealed PCB assy., relay board 12V Nut Lead Washer, lock, .262 ID x .469 OD Washer, lock, .262 ID x .743 in. OD Washer, lock, .20 ID x .595 in. OD Washer, lock, .146 ID x .285 in. OD Screw, pan head 6-32 x 5/16 Connector, cable Screw, self-tapping Nut, hex, 1/4-20 Nut Harness, engine (includes items 25--42) Connector, receptacle Diode, 6 A Connector, plug, 2-position Connector, 9-position Connector, weathertight, 2-position Connector, weathertight Connector, 6-position, blk, male Connector 6-position Connector, 4-position Connector, 2-position Connector, 24-position Connector, 5-position Connector, 6-position Connector, 4-position Connector, 2-position Connector, 2-position Connector, 2-position Connector, 10-position PCB assy., CO sensor (generator sets with serial number 2085259 and above)

Qty. Var. 8 2 6 1 1 3 1 4 1 1 1 1 1 1 1 1 2 4 1 4 4 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

Service Kit GM48030 upgrades serial numbers 2085258 and below with a CO sensor module. The GM48030 includes the ADC 2100 controller, CO sensor harness GM48032, and CO sensor (item 43). Serial numbers 2085259 and above were factoryshipped with the ADC2100 controller and CO sensor. Service serial numbers 2085259 and above with the GM48031 ADC 2100 controller assembly.

TP-5987 2/06

37

Group 701: Literature Qty. Var. Item 1 2 2 3 3 4 5 6 7 8 9

38

Part No. TP-5982 TP-5985 TP-6390 TP-5986 TP-6391 TP-5987 TP-6001 TP-6002 TP-6008 TP-5375 TP-5620

Description

1

2

4

5

Installation Manual, Gasoline Marine Operation Manual, 5/7.3E and 4/6EF Operation Manual, 5/7.3ECD Service Manual, 5/7.3E and 4/6EF Service Manual, 5/7.3ECD Parts Catalog, 4-6EF/5-7.3E Operation Manual, Kawasaki FD501D Service Manual, Kawasaki FD501D Service Manual Supplement, Kawasaki FD501D Warranty, Marine Safety Precautions, Marine

1 1

1 1

1

1

1

1

1

1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

TP-5987 2/06

Accessories Qty.

Description

Part No.

Circuit Breaker Kits Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 40 A Plate, cover Decal, notice

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 60 A Plate, cover Decal, notice

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 55 A Plate, cover Decal, notice

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 18 A Decal, notice Terminal, jumper

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 30 A Decal, notice Terminal, jumper

Circuit Breaker 1 4 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 18 A Decal, notice

Circuit Breaker 1 4 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 30 A Decal, notice

Qty.

Circuit Breaker PA-225640 TT-875 X-49-21 X-506-50 229183 246242

PA-225641 TT-875 X-49-21 X-506-51 229183 246242

PA-229185 TT-875 X-49-21 X-506-47 229183 246242

PA-229391 TT-875 X-49-21 X-506-41 246242 249956

PA-229394 TT-875 X-49-21 X-506-36 246242 249956

PA-344051 TT-875 X-49-21 X-506-41 246242

PA-344052 TT-875 X-49-21 X-506-36 246242

1 4 1 1 1

1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 22 A Decal, notice Terminal, jumper

Circuit Breaker 1 4 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, A Decal, notice

TP-5987 2/06

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 42 A Plate, cover Decal, notice

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 18 A Plate, cover Decal, notice

Circuit Breaker 1 4 1 1 1

Instructions, installation Screw, RHM, 6-32-3/16 Breaker, circuit, 27 A Plate, cover Decal, notice

Part No. PA-359286 TT-875 X-49-21 X-506-60 229183 246242

PA-359617 TT-875 X-49-21 X-506-68 229183 246242

PA-359618 TT-875 X-49-21 X-506-58 229183 246242

Harness Kits Harness, Fire System Interface 1 1

Harness, wiring Instructions, installation

Harness, Remote 12 In. Pigtail 1

Harness, extension

Harness for Remote (15 Ft.) 1 1

Strap, wire, 5/8 in. Harness, extension

Harness for Remote (25 Ft.) 1 1

Strap, wire, 5/8 in. Harness, extension

Harness, Fuel Solenoid Wiring 1

Harness, wiring

Harness, 12 In. Pigtail 1

Harness, pigtail

Harness, 15 Ft., Remote 1

Harness, extension

Harness, 25 Ft., Remote 1

Circuit Breaker

Description

Harness, extension

PA-229833 229832 TT-930

PA-249941 249935

PA-249334 X-526-3 249334

PA-249336 X-526-3 249336

GM16829-KP1 GM16829

GM32332-KP1 GM32324

GM32333-KP1 GM30248

GM32333-KP2 GM32323

PA-344106 TT-875 X-49-21 X-506-57 246242 249956

PA-344309 TT-875 X-49-21 X-506-57 246242

39

Accessories, continued Qty.

Description

Part No.

and Meter Kits PA-250797

Instructions, installation Decal, warning assembly (includes the following) Connector Plug, 6 position , remote Switch, rocker

, Remote Start 1 1 1 1 1 1 1

Description

TT-642 249494 A-250795 241617 250796 269296

PA-359581

Instructions, installation Decal, warning assembly (includes the following) , control Harness, wiring Meter, run time Switch, rocker, 1 pole

TT-1245 249494 A-226965 226964 226979 238736 344039

Sea Water Strainer 1

Filter, water, 1/2 in.

Fuel Filter 1 1 1

Filter, fuel, 1/4 in. NPT Adapter, pipe Connector, hose

Paint, White (1 gallon can)

221334

Paint, White (aerosol can)

221335

, Remote Start and 2 Meter (12 V) Instructions, installation Decal, warning assembly (includes the following) Harness, wiring Gauge, water temperature Gauge, oil pressure Switch, rocker

, Remote Start and 4 Meter (12 V) 1 1 1 1 1 1 1 1 1 1 1 1 1

Instructions, installation Decal, warning assembly (includes the following) Harness, wiring Gauge, water temperature Gauge, oil pressure Voltmeter Switch, rocker Gauge, hourmeter Bezel, gauge Bulb, light Nut, hex

Remote Start , 12V 1 2 2 1 1 1 1 2 1 1

40

PA-359579 X-661-1

GM14314-KP1 267987 278470 X-652-3

Sender Kits Sender Kit 1 1 1 1

Adapter, bushing Sender, water temperature Sender, oil pressure Adapter, sender

Sender Kit

1 1 1 1 1 1 1 1

Part No.

Filters

, Remote Start 1 1 1 1 1 1

Qty.

1 1 1 1

Sender, water temperature Sender, oil pressure Adapter, sender Instructions, installation

PA-359411 225127 249348 344305 359461

GM45891-KA1 249348 344305 359461 TT-1230

PA-344040 TT-1072 249494 A-344033 344029 344031 344035 344036 344039

PA-344041 TT-1073 249494 A-344034 344030 344032 344035 344036 344037 344039 GM28392 GM28393 GM28394 M934-04-B

Ship-To-Shore Switch Kits Transfer Switch Kit 1 1

Switch, transfer Instructions, installation

Transfer Switch Kit 1 1

Switch, transfer Instructions, installation

PAA-246614 344490 TT-535

PAA-246617 A-246617 TT-535

GM32335-KP1

assy, control 12V GM33848-1 Nut, hex, 3 mm M934-03-50 Washer, lock.146 ID x .285 in. OD X-22-6 , control GM33847 Harness, wiring assy, control GM33851 Meter, run time, 10000 hour 238736 Switch, rocker, 12V GM33849 Screw, pan head M3 x 12 M7985A-03012-20 TT Rmt Start TT-1378 Decal, warning 249494

TP-5987 2/06

Accessories, continued Qty.

Description

Part No.

Siphon Break Kits Siphon Break (Generator Set without Sound Shield) 1 1 1 1 1 1 1

1 2 1 2 1 2 1 1 1 1 1 1

2 2 1 2 1 1 1 1 1 1 1

PA-359413

GM41786-KP1

Grommet, 7/8 X-284-7 Clamp, hose, 1.2-1 13/32 X-426-3 Clamp, hose, .25/.70 in. X-426-9 Connector, hose 344934 Tubing, clear flexible plastic GM34883 Hose, molded seawater GM41736 Hose, molded seawater GM41737 Valve, siphon break (includes the following)GM32985 Valve, duct 328666 Cap, siphon valve GM32984 Loop, siphon valve vent GM32988

Siphon Break 1 1 1 1

Sound Shield Kit PA-229928

Instructions, installation TT-1184 Grommet, 7/8 X-284-7 Hose, .62 ID X-312-42 Clamp, hose, 1.2-1 13/32 X-426-3 Clamp, hose, .25/.70 in. X-426-9 Connector, hose 344934 Hose, molded seawater 359414 Tubing, clear flexible plastic GM34883 Valve, siphon break (includes the following)GM32985 Valve, duct 328666 Cap, siphon valve GM32984 Loop, siphon valve vent GM32988

Siphon Break Hose Connection (Generator Set with Sound Shield)

GM24866-KA1

Valve, siphon break (includes the following)GM32985 Valve, duct 328666 Cap, siphon valve GM32984 Loop, siphon valve vent GM32988

TP-5987 2/06

Description

Part No.

Sound Shield Kits

Instructions, installation TT-1268 Clamp, hose, .25/.70 in X-426-9 Tubing, clear flexible plastic GM34883 Valve, siphon break (includes the following)GM32985 Valve, duct 328666 Cap, siphon valve GM32984 Loop, siphon valve vent GM32988

Siphon Break (Generator Set with Sound Shield)

Qty.

5 5 4 5 2 6 1 1 1 1 7 5 5 1 1 1 1 1 1 1 3 1 1 4 3 1 1 4 4 4 1 1 1 2 1 1 1 2 1 2 1 1 1 2 1 1 2 1 1 1 1 4 4 1 1 2 1

Screw, hex head, 10-24 x 5/8 Washer, plain Washer, plain Washer, plain Clamp, hose Screw Channel, U Nut, whiz Hose Channel, U, 25.75 in. Rivet, pop Screw, slotted HC Washer, fiber Hose, connector, 1/4 in. x 2 in. Base, sound shield Duct, air outlet Foam, acoustical (kit) Insulation, acoustic Roof subassembly, sound shield Decal, caution not a step Insert, threaded Roof, sound shield Insulation, acoustic Corner, sound shield Pin, threaded Insulation, acoustic Door subassembly (LH) Washer, plain Screw, flat head machine Nut, hex Port, fire extinguisher Decal, warning Decal, warning Insert, threaded Door, sound shield Insulation, acoustic Latch Pin, threaded Door subassembly, sound shield (front) Insert, threaded Door, sound shield Insulation, acoustic Latch Pin, threaded Insulation, acoustic Door subassembly, sound shield (RH) Insert, threaded, 10-24 Door, sound shield Insulation, acoustic Roof subassembly, sound shield Grommet Rivet, pop Insert, threaded Roof, sound shield Insulation, acoustic Corner, sound shield subassembly

359345 X-117-5 X-25-36 X-25-37 X-25-40 X-426-18 X-465-6 X-6047-27 X-6210-2 X-6251-2 X-6373-2 X-781-13 X-97-18 222889 359250 359369 359376 359380 359389 359423 343165 344484 359374 359383 359394 359395 359424 359425 X-25-6 X-31-9 X-6234-8 344147 344435 344436 344484 359372 359388 359393 359395 359426 344484 359373 359386 359393 359395 359397 359427 346258 359371 359387 359428 X-6033-12 X-781-7 344484 359377 359390 359394 359429

41

Accessories, continued Qty.

Description

Sound Shield Kit 1 2 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 4 4 1 1 4 1 1

Grommet Seal, push on trim Insert, threaded, 10-24 , sound shield Insulation, acoustic Insulation, acoustic Housing subassembly, alternate Grommet Channel, U Channel, U Decal Grommet Insert, threaded, 10-24 Housing, alternator Insulation, acoustic Insulation, acoustic Insulation, acoustic Insulation, acoustic subassembly, access Rivet, pop Clip, spring , seawater pump access Insulation, acoustic foam Bracket subassembly, sound Insert, threaded, 10-24 Bracket, sound shield

Part No. 359345 X-284-44 X-6422-6 346258 359370 359381 359382 359433 D-1128 X-6047-27 X-6047-7 X-6348-6 200705 346258 359378 359384 359385 359391 359396 359434 X-781-13 344146 359430 359432 359435 346258 359379

Qty.

Sound Shield Kit 9 9 4 6 7 1 4 3 5 7 1 1 1 1 1 1 5 1 1 1 1 1

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

42

Description

Part No. GM10056-KA1

Screw, hex head, #10-24 x 0.625 X-117-5 Washer, plain, 0.219 x 0.5 x 0.049 X-25-36 Washer, plain, 0.406 x 0.812 x 0.065 X-25-37 Washer, plain, 0.281 x 0.625 x 0.065 X-25-40 Bolt, 1/4-20 x 0.50 X-465-6 Nut, whiz, 1/4-20 X-6210-2 Bolt, 3/8-16 x 0.62 X-6238-2 Rivet, pop X-781-13 Screw, #10-24 x 2.750 X-97-18 Washer, plain, 0.203 in. ID x 0.438 in. OD X-25-115 Duct, air outlet, 15.38 x 7.83 in. GM21386 Roof, engine, 23.98 x 18.10 in. GM22726 Roof, engine (serial numbers before 722479) 359423 Door, service side, 23.99 x 15.50 in. 359425 Door, nonservice side, 23.99 x 15.60 in. 359427 Roof, alternator, 18.10 x 6.46 in. 359428 , 15.62 x 15.70 in. 359429 Bracket, 1.06 x 0.81 in. 359435 , access, 5.38 x 3.25 in. GM21384 , access, 3.61 x 1.94 in. GM21385 Housing, alternator, 18.10 x 6.68 in. 359627 , seawater pump access, 8.72 x 8.80 in. 359628 Door, engine end, 15.61 x 15.50 in. GM22724 Door, engine end (includes latch) (serial numbers before 722479) GM10062 Base, 18.10 x 30.44 in. GM10290 Screw, hex head, #10-24 x 2.0 X-97-14 Kit, acoustic foam (include the following) GM10055 Insulation, acoustic, 8.5 x 1.72 in. 359381 Insulation, acoustic, 10.88 x 2.5 in. 359382 Insulation 359383 Insulation, acoustic, 5.44 x 2.38 in. 359384 Insulation, acoustic, 10.38 x 5.44 in. 359385 Insulation 359387 Insulation, acoustic, 22.75 x 14.25 in. 359388 Insulation, acoustic, 7.08 x 3.34 in. 359389 Insulation 359390 Insulation 359391 Insulation 359396 Insulation, acoustic foam 359424 Insulation, acoustic foam 359432 Insulation, acoustic foam 359574 Insulation, acoustic foam 359626 Insulation, acoustic foam GM10002 Insulation, acoustic foam GM10053 Insulation, acoustic foam GM10054 Insulation, acoustic foam GM10289

TP-5987 2/06

Accessories, continued Qty.

Description

Sound Shield Kit 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No. GM41781-KP1

Bracket, sound shield subassembly Base, sound shield Door subassy, sound shield (RH) Door subassy, sound shield (rear) Door subassy, sound shield (front) Roof subassy, sound shield Door subassy, sound shield (LH) subassy, bulkhead connection subassy. sound shield (rear) Duct, subassy, air intake Cable, battery (red) Cable, battery (black) Conduit, convoluted Foam, sound hsg kit (includes the following) Foam, acoustic (bulkhead ) Foam, acoustic (bulkhead ) Foam, acoustic (rear door) Foam, acoustic (front door) Foam, acoustic (front door) Foam, acoustic (front door) Foam, acoustic (RH door) Foam, acoustic (roof) Foam, acoustic (rear ) Foam, acoustic (RH door) Foam, acoustic (LH door) Foam, acoustic (RH door) Foam, acoustic (RH door)

TP-5987 2/06

359435 GM39756 GM39829 GM39865 GM39866 GM39867 GM39868 GM41696 GM41712 GM41808 X-545-185 X-545-186 X-6003-10 GM41721 GM41722 GM41723 GM41724 GM41725 GM41726 GM41727 GM41728 GM41729 GM41730 GM41731 GM41773 GM42334 GM42335

Qty.

Description

Part No.

Miscellaneous Kits Lifting Eye Tool 1

Eye, lifting

Oil Drain Extension Kit 1 1 2 1 1 1

, oil hose Hose, rubber, straight, .375 in. Clamp, hose, .25/.70 in Coupling, hose Decal, drain Plug, pipe, 3/8 in. white nylon

Corrosion Protection Kit 2 2 2 1 1 1

Spacer Screw, slotted round head machine Washer, plain, .154 ID x .31 in. OD Cover, choke Cover, generator air inlet Tray, drip

Drip Tray, Stainless 1

Tray, drip

PA-359572 359572

GM10102-KA1 GM10101 X-651-15 X-426-9 X-582-9 GM14167 X-75-55

GM29572-KP1 X-400-255 X-51-41 X-25-120 GM29564 GM29550 GM29571

GM29979-KA1 GM29571

43

Notes

44

TP-5987 2/06

Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ABDC AC A/D ADC adj. ADV AHWT AISI ALOP alt. Al ANSI

AO API approx. AR AS ASE ASME assy. ASTM ATDC ATS auto. aux. A/V avg. AVR AWG AWM bat. BBDC BC BCA BCI BDC BHP blk. blk. htr. BMEP bps br. BTDC Btu Btu/min. C cal. CARB CB cc CCA ccw. CEC cert. cfh

ampere after bottom dead center alternating current analog to digital analog to digital converter adjust, adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute (formerly American Standards Association, ASA) anticipatory only American Petroleum Institute approximate, approximately as required, as requested as supplied, as stated, as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audiovisual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger, battery charging battery charging alternator Battery Council International before dead center brake horsepower black (paint color), block (engine) block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius, centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate, certification, certified cubic feet per hour

TP-5987 2/06

cfm CG CID CL cm CMOS

cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate (semiconductor) cogen. cogeneration com communications (port) coml commercial Coml/Rec Commercial/Recreational conn. connection cont. continued VC chlorinated polyvinyl chloride crit. critical CRT cathode ray tube CSA Canadian Standards Association CT current transformer Cu copper cu. in. cubic inch cw. clockwise CWC city water-cooled cyl. cylinder D/A digital to analog DAC digital to analog converter dB decibel dBA decibel (A weighted) DC direct current DCR direct current resistance deg., ° degree dept. department dia. diameter DI/EO dual inlet/end outlet DIN Deutsches Institut fur Normung e. V. (also Deutsche Industrie Normenausschuss) DIP dual inline package DPDT double-pole, double-throw DPST double-pole, single-throw DS disconnect switch DVR digital voltage regulator E, emer. emergency (power source) EDI electronic data interchange EFR emergency frequency relay e.g. for example (exempli gratia) EG electronic governor EGSA Electrical Generating Systems Association EIA Electronic Industries Association EI/EO end inlet/end outlet EMI electromagnetic interference emiss. emission eng. engine EPA Environmental Protection Agency EPS emergency power system ER emergency relay ES engineering special, engineered special ESD electrostatic discharge est. estimated E-Stop emergency stop etc. et cetera (and so forth) exh. exhaust

ext. F fglass. FHM fl. oz. flex. freq. FS ft. ft. lb. ft./min. g ga. gal. gen. genset GFI

external Fahrenheit, female fiberglass flat head machine (screw) fluid ounce flexible frequency full scale foot, feet foot pounds (torque) feet per minute gram gauge (meters, wire size) gallon generator generator set ground fault interrupter

GND, gov. gph gpm gr. GRD gr. wt. HxWxD HC HCHT HD HET

ground governor gallons per hour gallons per minute grade, gross equipment ground gross weight height by width by depth hex cap high cylinder head temperature heavy duty high exhaust temperature, high engine temperature hexagon mercury (element) hex head hex head cap horsepower hour heat shrink housing heating, ventilation, and air conditioning high water temperature hertz (cycles per second) integrated circuit inside diameter, identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal/external input/output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo (1000) kelvin

hex Hg HH HHC HP hr. HS hsg. HVAC HWT Hz IC ID IEC IEEE IMS in. in. H2O in. Hg in. lb. Inc. ind. int. int./ext. I/O IP ISO J JIS k K

Appendix 45

kA KB kg kg/cm2

kiloampere kilobyte (210 bytes) kilogram kilograms per square centimeter kgm kilogram-meter kilograms per cubic meter kg/m3 kHz kilohertz kJ kilojoule km kilometer kOhm, kΩ kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical L liter LAN local area network L x W x H length by width by height lb. pound, pounds lbm/ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld. shd. load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level, A weighted LWL low water level LWT low water temperature m meter, milli (1/1000) M mega (106 when used with SI units), male m3 cubic meter m3/min. cubic meters per minute mA milliampere man. manual max. maximum MB megabyte (220 bytes) MCM one thousand circular mils MCCB molded-case circuit breaker meggar megohmmeter MHz megahertz mi. mile mil one one-thousandth of an inch min. minimum, minute misc. miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm, mΩ milliohm MOhm, MΩ megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m/sec. meters per second MTBF mean time between failure

46 Appendix

MTBO mtg. MW mW μF N, norm. NA nat. gas NBS NC NEC NEMA

mean time between overhauls mounting megawatt milliwatt microfarad normal (power source) not available, not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association NFPA National Fire Protection Association Nm newton meter NO normally open no., nos. number, numbers NPS National Pipe, Straight NPSC National Pipe, Straight-coupling NPT National Standard taper pipe thread per general use NPTF National Pipe, Taper-Fine NR not required, normal relay ns nanosecond OC overcrank OD outside diameter OEM original equipment manufacturer OF overfrequency opt. option, optional OS oversize, overspeed OSHA Occupational Safety and Health istration OV overvoltage oz. ounce p., pp. page, pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph., ∅ phase PHC Phillips head crimptite (screw) PHH Phillips hex head (screw) PHM pan head machine (screw) PLC programmable logic control PMG permanent-magnet generator pot potentiometer, potential ppm parts per million PROM programmable read-only memory psi pounds per square inch pt. pint PTC positive temperature coefficient PTO power takeoff PVC polyvinyl chloride qt. quart, quarts qty. quantity R replacement (emergency) power source rad. radiator, radius RAM random access memory RDO relay driver output ref. reference rem. remote Res/Coml Residential/Commercial RFI radio frequency interference RH round head RHM round head machine (screw)

rly. rms rnd. ROM rot. rpm RS RTV SAE scfm SCR s, sec. SI SI/EO sil. SN SPDT SPST spec, specs sq. sq. cm sq. in. SS std. stl. tach. TD TDC TDEC TDEN TDES TDNE TDOE TDON temp. term. TIF TIR tol. turbo. typ. UF UHF UL UNC UNF univ. US UV V VAC VAR VDC VFD VGA VHF W WCR w/ w/o wt. xfmr

relay root mean square round read only memory rotate, rotating revolutions per minute right side room temperature vulcanization Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international d’unites, International System of Units side in/end out silencer serial number single-pole, double-throw single-pole, single-throw specification(s) square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal telephone influence factor total indicator reading tolerance turbocharger typical (same in multiple locations) underfrequency ultrahigh frequency Underwriter’s Laboratories, Inc. unified coarse thread (was NC) unified fine thread (was NF) universal undersize, underspeed ultraviolet, undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer

TP-5987 2/06

Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. Bolt/Screw Length: When bolt/screw length is not given, use Figure 1 as a guide. As a general rule, a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method.

Steps for common hardware application: 1. Determine entry hole type: round or slotted. 2. Determine exit hole type: fixed female thread (weld nut), round, or slotted. For round and slotted exit holes, determine if hardware is greater than 1/2 inch in diameter, or 1/2 inch in diameter or less. Hardware that is greater than 1/2 inch in diameter takes a standard nut and SAE washer. Hardware 1/2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut. See Figure 2.

Washers and Nuts: Use split lock washers as a bolt locking device where specified. Use SAE flat washers with whiz nuts, spiralock nuts, or standard nuts and preloading (torque) of the bolt in all other applications. See Appendix C, General Torque Specifications, and other torque specifications in the service literature.

3. Follow these SAE washer rules after determining exit hole type: a. Always use a washer between hardware and a slot.

Preferred Nut/Bolt Clearance 1

b. Always use a washer under a nut (see 2 above for exception).

2

c. Use a washer under a bolt when the female thread is fixed (weld nut). 4. Refer to Figure 2, which depicts the preceding hardware configuration possibilities. Unacceptable Nut/Bolt Clearance 3

2

1

3 G-585

1. 1/2 of bolt diameter 2. Min. 1 full thread beyond top of nut 3. Below top of nut

Figure 1

Acceptable Bolt Lengths 5 4

6

G-585

1. 2. 3. 4. 5. 6.

Cap screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock: up to 1/2 in. dia. hardware Weld nuts: above 1/2 in. dia. hardware Exit hole types

Figure 2

TP-5987 2/06

Acceptable Hardware Combinations

Appendix

47

Appendix C General Torque Specifications American Standard Fasteners Torque Specifications

Size

Assembled into Aluminum Grade 2 or 5

Assembled into Cast Iron or Steel

Torque Measurement

Grade 2

Grade 5

Grade 8

8-32

Nm (in. lb.)

1.8

(16)

2.3

(20)

—

10-24

Nm (in. lb.)

2.9

(26)

3.6

(32)

—

10-32

Nm (in. lb.)

2.9

(26)

3.6

(32)

1/4-20

Nm (in. lb.)

6.8

(60)

10.8

(96)

14.9

— (132)

1/4-28

Nm (in. lb.)

8.1

(72)

12.2

(108)

16.3

(144)

5/16-18

Nm (in. lb.)

13.6

(120)

21.7

(192)

29.8

(264)

5/16-24

Nm (in. lb.)

14.9

(132)

23.1

(204)

32.5

(288)

3/8-16

Nm (ft. lb.)

24.0

(18)

38.0

(28)

53.0

(39)

3/8-24

Nm (ft. lb.)

27.0

(20)

42.0

(31)

60.0

(44)

7/16-14

Nm (ft. lb.)

39.0

(29)

60.0

(44)

85.0

(63)

7/16-20

Nm (ft. lb.)

43.0

(32)

68.0

(50)

95.0

(70)

1/2-13

Nm (ft. lb.)

60.0

(44)

92.0

(68)

130.0

(96)

1/2-20

Nm (ft. lb.)

66.0

(49)

103.0

(76)

146.0

(108)

9/16-12

Nm (ft. lb.)

81.0

(60)

133.0

(98)

187.0

(138)

9/16-18

Nm (ft. lb.)

91.0

(67)

148.0

(109)

209.0

(154)

5/8-11

Nm (ft. lb.)

113.0

(83)

183.0

(135)

259.0

(191)

5/8-18

Nm (ft. lb.)

128.0

(94)

208.0

(153)

293.0

(216)

3/4-10

Nm (ft. lb.)

199.0

(147)

325.0

(240)

458.0

(338)

3/4-16

Nm (ft. lb.)

222.0

(164)

363.0

(268)

513.0

(378)

1-8

Nm (ft. lb.)

259.0

(191)

721.0

(532)

1109.0

(818)

1-12

Nm (ft. lb.)

283.0

(209)

789.0

(582)

1214.0

(895)

See Note 3

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.) Assembled into Assembled into Cast Iron or Steel Aluminum Grade 5.8 or 8.8 Grade 5.8 Grade 8.8 Grade 10.9 Size (mm) M6

x 1.00

6.2

(4.6)

9.5

(7)

13.6

(10)

M8

x 1.25

15.0

(11)

23.0

(17)

33.0

(24)

M8

x 1.00

16.0

(11)

24.0

(18)

34.0

(25)

M10 x 1.50

30.0

(22)

45.0

(34)

65.0

(48)

M10 x 1.25

31.0

(23)

47.0

(35)

68.0

(50)

M12 x 1.75

53.0

(39)

80.0

(59)

115.0

(85)

M12 x 1.50

56.0

(41)

85.0

(63)

122.0

(90)

M14 x 2.00

83.0

(61)

126.0

(93)

180.0

(133)

M14 x 1.50

87.0

(64)

133.0

(98)

190.0

(140)

M16 x 2.00

127.0

(94)

194.0

(143)

278.0

(205)

M16 x 1.50

132.0

(97)

201.0

(148)

287.0

(212)

M18 x 2.50

179.0

(132)

273.0

(201)

390.0

(288)

M18 x 1.50

189.0

(140)

289.0

(213)

413.0

(305)

See Note 3

Notes: 1. 2. 3. 4.

48

Do not use these values when the torque values are specified on the assembly drawing. These values are based on new plates threads. Increase values by 15% if non-plated threads are used. Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque. Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and friction coefficient of 0.125.

Appendix

TP-5987 2/06

Appendix D Common Hardware Identification Screw/Bolts/Studs

Nuts

Hardness Grades

Head Styles

Nut Styles

American Standard

Hex Head or Machine Head

Hex Head

Grade 2

Hex Head or Machine Head with Washer

Lock or Elastic

Grade 5

Flat Head (FHM)

Square

Grade 8

Round Head (RHM)

Cap or Acorn

Grade 8/9 (Hex Socket Head)

Pan Head

Wing

Hex Socket Head Cap or Allent Head Cap

Washers

Metric 5.8

Washer Styles

Hex Socket Head or Allent Head Shoulder Bolt

Plain

Sheet Metal Screw

Split Lock or Spring

Stud

Spring or Wave

Drive Styles

Number stamped on hardware; 5.8 shown

External Tooth Lock

Hex Internal Tooth Lock Hex and Slotted Internal-External Tooth Lock Phillipsr Slotted Hex Socket Allent head screw is a trademark of Holo-Krome Co. Phillipsr screw is a ed trademark of Phillips Screw Company.

Sample Dimensions American Standard (Screws, Bolts, Studs, and Nuts) 1/4-20 x 1 Length In Inches (Screws and Bolts)

Plain Washers 9/32 x 5/8 x 1/16 Thickness

Threads Per Inch

External Dimension

Major Thread Diameter In Fractional Inches Or Screw Number Size

Internal Dimension

Metric (Screws, Bolts, Studs, and Nuts) M8-1.25 x 20 Length In Millimeters (Screws and Bolts) Distance Between Threads In Millimeters

Lock Washers 5/8 Internal Dimension

Major Thread Diameter In Millimeters

TP-5987 2/06

Appendix 49

Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard Part No. Dimensions Hex Head Bolts (Grade 5)

Part No. Dimensions Hex Head Bolts, cont.

Part No.

X-465-17 X-465-6 X-465-2 X-465-16 X-465-18 X-465-7 X-465-8 X-465-9 X-465-10 X-465-11 X-465-12 X-465-14 X-465-21 X-465-25 X-465-20

1/4-20 x .38 1/4-20 x .50 1/4-20 x .62 1/4-20 x .75 1/4-20 x .88 1/4-20 x 1.00 1/4-20 x 1.25 1/4-20 x 1.50 1/4-20 x 1.75 1/4-20 x 2.00 1/4-20 x 2.25 1/4-20 x 2.75 1/4-20 x 5.00 1/4-28 x .38 1/4-28 x 1.00

X-6238-14 X-6238-16 X-6238-21 X-6238-22

3/8-24 x .75 3/8-24 x 1.25 3/8-24 x 4.00 3/8-24 x 4.50

X-6009-1

1-8

Standard

X-6024-5 X-6024-2 X-6024-8 X-6024-3 X-6024-4 X-6024-11 X-6024-12

7/16-14 x .75 7/16-14 x 1.00 7/16-14 x 1.25 7/16-14 x 1.50 7/16-14 x 2.00 7/16-14 x 2.75 7/16-14 x 6.50

X-6210-3 X-6210-4 X-6210-5 X-6210-1

6-32 8-32 10-24 10-32

Whiz Whiz Whiz Whiz

X-125-33 X-125-23 X-125-3 X-125-31 X-125-5 X-125-24 X-125-34 X-125-25 X-125-26 230578 X-125-29 X-125-27 X-125-28 X-125-22 X-125-32 X-125-35 X-125-36 X-125-40

5/16-18 x .50 5/16-18 x .62 5/16-18 x .75 5/16-18 x .88 5/16-18 x 1.00 5/16-18 x 1.25 5/16-18 x 1.50 5/16-18 x 1.75 5/16-18 x 2.00 5/16-18 x 2.25 5/16-18 x 2.50 5/16-18 x 2.75 5/16-18 x 3.00 5/16-18 x 4.50 5/16-18 x 5.00 5/16-18 x 5.50 5/16-18 x 6.00 5/16-18 x 6.50

X-129-15 X-129-17 X-129-18 X-129-19 X-129-20 X-129-21 X-129-22 X-129-23 X-129-24 X-129-25 X-129-27 X-129-29 X-129-30 X-463-9 X-129-44

1/2-13 x .75 1/2-13 x 1.00 1/2-13 x 1.25 1/2-13 x 1.50 1/2-13 x 1.75 1/2-13 x 2.00 1/2-13 x 2.25 1/2-13 x 2.50 1/2-13 x 2.75 1/2-13 x 3.00 1/2-13 x 3.50 1/2-13 x 4.00 1/2-13 x 4.50 1/2-13 x 5.50 1/2-13 x 6.00

X-6210-2 X-6210-6 X-6210-7 X-6210-8 X-6210-9 X-6210-10 X-6210-11 X-6210-12 X-6210-15 X-6210-14

1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 1/2-13 7/16-20 1/2-20

Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock

X-85-3 X-88-12 X-89-2

5/8-11 3/4-10 1/2-20

Standard Standard Standard

X-129-51 X-129-45 X-129-52

1/2-20 x .75 1/2-20 x 1.25 1/2-20 x 1.50

X-125-43 X-125-44 X-125-30 X-125-39 X-125-38

5/16-24 x 1.75 5/16-24 x 2.50 5/16-24 x .75 5/16-24 x 2.00 5/16-24 x 2.75

X-6238-2 X-6238-10 X-6238-3 X-6238-11 X-6238-4 X-6238-5 X-6238-1 X-6238-6 X-6238-17 X-6238-7 X-6238-8 X-6238-9 X-6238-19 X-6238-12 X-6238-20 X-6238-13 X-6238-18 X-6238-25

3/8-16 x .62 3/8-16 x .75 3/8-16 x .88 3/8-16 x 1.00 3/8-16 x 1.25 3/8-16 x 1.50 3/8-16 x 1.75 3/8-16 x 2.00 3/8-16 x 2.25 3/8-16 x 2.50 3/8-16 x 2.75 3/8-16 x 3.00 3/8-16 x 3.25 3/8-16 x 3.50 3/8-16 x 3.75 3/8-16 x 4.50 3/8-16 x 5.50 3/8-16 x 6.50

X-6021-3 X-6021-4 X-6021-2 X-6021-1 273049 X-6021-5 X-6021-6 X-6021-7 X-6021-12 X-6021-11 X-6021-10

5/8-11 x 1.00 5/8-11 x 1.25 5/8-11 x 1.50 5/8-11 x 1.75 5/8-11 x 2.00 5/8-11 x 2.25 5/8-11 x 2.50 5/8-11 x 2.75 5/8-11 x 3.75 5/8-11 x 4.50 5/8-11 x 6.00

X-6021-9

5/8-18 x 2.50

X-6239-1 X-6239-8 X-6239-2 X-6239-3 X-6239-4 X-6239-5 X-6239-6

3/4-10 x 1.00 3/4-10 x 1.25 3/4-10 x 1.50 3/4-10 x 2.00 3/4-10 x 2.50 3/4-10 x 3.00 3/4-10 x 3.50

X-792-1 X-792-5 X-792-8

1-8 x 2.25 1-8 x 3.00 1-8 x 5.00

50 Appendix

Dimensions

Type

Hex Nuts

Washers Part No.

ID

X-25-46 .125 X-25-9 .156 X-25-48 .188 X-25-36 .219 X-25-40 .281 X-25-85 .344 X-25-37 .406 X-25-34 .469 X-25-26 .531 X-25-15 .656 X-25-29 .812 X-25-127 1.062

OD .250 .375 .438 .500 .625 .687 .812 .922 1.062 1.312 1.469 2.000

Bolt/ Thick. Screw .022 .049 .049 .049 .065 .065 .065 .065 .095 .095 .134 .134

#4 #6 #8 #10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1

TP-5987 2/06

Metric Hex head bolts are hardness grade 8.8 unless noted. Part No. Dimensions Hex Head Bolts (Partial Thread) M931-05055-60 M931-06040-60 M931-06055-60 M931-06060-60 M931-06060-SS M931-06070-60 M931-06070-SS M931-06075-60 M931-06090-60 M931-06145-60 M931-06150-60

M5-0.80 x 55 M6-1.00 x 40 M6-1.00 x 55 M6-1.00 x 60 M6-1.00 x 60 M6-1.00 x 70 M6-1.00 x 70 M6-1.00 x 75 M6-1.00 x 90 M6-1.00 x 145 M6-1.00 x 150

M931-08035-60 M931-08040-60 M931-08045-60 M931-08050-60 M931-08055-60 M931-08055-82 M931-08060-60 M931-08070-60 M931-08070-82 M931-08075-60 M931-08080-60 M931-08090-60 M931-08095-60 M931-08100-60 M931-08110-60 M931-08120-60 M931-08130-60 M931-08140-60 M931-08150-60 M931-08200-60

M8-1.25 x 35 M8-1.25 x 40 M8-1.25 x 45 M8-1.25 x 50 M8-1.25 x 55 M8-1.25 x 55* M8-1.25 x 60 M8-1.25 x 70 M8-1.25 x 70* M8-1.25 x 75 M8-1.25 x 80 M8-1.25 x 90 M8-1.25 x 95 M8-1.25 x 100 M8-1.25 x 110 M8-1.25 x 120 M8-1.25 x 130 M8-1.25 x 140 M8-1.25 x 150 M8-1.25 x 200

M931-10040-82 M931-10040-60 M931-10045-60 M931-10050-60 M931-10050-82 M931-10055-60 M931-10060-60 M931-10065-60 M931-10070-60 M931-10080-60 M931-10080-82 M931-10090-60 M931-10090-82 M931-10100-60 M931-10110-60 M931-10120-60 M931-10130-60 M931-10140-60 M931-10180-60 M931-10235-60 M931-10260-60 M960-10330-60

M10-1.25 x 40* M10-1.50 x 40 M10-1.50 x 45 M10-1.50 x 50 M10-1.25 x 50* M10-1.50 x 55 M10-1.50 x 60 M10-1.50 x 65 M10-1.50 x 70 M10-1.50 x 80 M10-1.25 x 80* M10-1.50 x 90 M10-1.50 x 90* M10-1.50 x 100 M10-1.50 x 110 M10-1.50 x 120 M10-1.50 x 130 M10-1.50 x 140 M10-1.50 x 180 M10-1.50 x 235 M10-1.50 x 260 M10-1.25 x 330

M931-12045-60 M960-12050-60 M960-12050-82 M931-12050-60 M931-12050-82 M931-12055-60 M931-12060-60 M931-12060-82 M931-12065-60 M931-12075-60 M931-12080-60 M931-12090-60 M931-12100-60 M931-12110-60

M12-1.75 x 45 M12-1.25 x 50 M12-1.25 x 50* M12-1.75 x 50 M12-1.75 x 50* M12-1.75 x 55 M12-1.75 x 60 M12-1.75 x 60* M12-1.75 x 65 M12-1.75 x 75 M12-1.75 x 80 M12-1.75 x 90 M12-1.75 x 100 M12-1.75 x 110

Part No. Dimensions Hex Head Bolts (Partial Thread), continued

Part No. Dimensions Hex Head Bolts (Full Thread), continued

M960-16090-60 M931-16090-60 M931-16100-60 M931-16100-82 M931-16120-60 M931-16150-60

M16-1.50 x 90 M16-2.00 x 90 M16-2.00 x 100 M16-2.00 x 100* M16-2.00 x 120 M16-2.00 x 150

M931-20065-60 M931-20090-60 M931-20100-60 M931-20120-60 M931-20140-60 M931-20160-60

M20-2.50 x 65 M20-2.50 x 90 M20-2.50 x 100 M20-2.50 x 120 M20-2.50 x 140 M20-2.50 x 160

M933-12016-60 M933-12020-60 M961-12020-60F M933-12025-60 M933-12025-82 M961-12030-60 M933-12030-82 M961-12030-82F M933-12030-60 M933-12035-60 M961-12040-82 M933-12040-60 M933-12040-82

M12-1.75 x 16 M12-1.75 x 20 M12-1.50 x 20 M12-1.75 x 25 M12-1.75 x 25* M12-1.25 x 30 M12-1.75 x 30* M12-1.50 x 30* M12-1.75 x 30 M12-1.75 x 35 M12-1.25 x 40* M12-1.75 x 40 M12-1.75 x 40*

M931-22090-60 M931-22120-60 M931-22160-60

M22-2.50 x 90 M22-2.50 x 120 M22-2.50 x 160

M961-14025-60 M933-14025-60 M961-14050-82

M14-1.50 x 25 M14-2.00 x 25 M14-1.50 x 50*

M931-24090-60 M931-24120-60 M931-24160-60 M931-24200-60

M24-3.00 x 90 M24-3.00 x 120 M24-3.00 x 160 M24-3.00 x 200

M961-16025-60 M933-16025-60 M961-16030-82 M933-16030-82 M933-16035-60 M961-16040-60 M933-16040-60 M961-16045-82 M933-16045-82 M933-16050-60 M933-16050-82 M933-16060-60 M933-16070-60

M16-1.50 x 25 M16-2.00 x 25 M16-1.50 x 30* M16-2.00 x 30* M16-2.00 x 35 M16-1.50 x 40 M16-2.00 x 40 M16-1.50 x 45* M16-2.00 x 45* M16-2.00 x 50 M16-2.00 x 50* M16-2.00 x 60 M16-2.00 x 70

M933-18035-60 M933-18050-60 M933-18060-60

M18-2.50 x 35 M18-2.50 x 50 M18-2.50 x 60

M933-20050-60 M933-20055-60

M20-2.50 x 50 M20-2.50 x 55

M933-24060-60 M933-24065-60 M933-24070-60

M24-3.00 x 60 M24-3.00 x 65 M24-3.00 x 70

Hex Head Bolts (Full Thread) M933-04006-60

M4-0.70 x 6

M933-05030-60 M933-05035-60 M933-05050-60

M5-0.80 x 30 M5-0.80 x 35 M5-0.80 x 50

M933-06010-60 M933-06012-60 M933-06014-60 M933-06016-60 M933-06020-60 M933-06025-60 M933-06030-60 M933-06040-60 M933-06050-60

M6-1.00 x 10 M6-1.00 x 12 M6-1.00 x 14 M6-1.00 x 16 M6-1.00 x 20 M6-1.00 x 25 M6-1.00 x 30 M6-1.00 x 40 M6-1.00 x 50

M933-07025-60

M7-1.00 x 25

M933-08010-60 M933-08012-60 M933-08016-60 M933-08020-60 M933-08025-60 M933-08030-60 M933-08030-82

M8-1.25 x 10 M8-1.25 x 12 M8-1.25 x 16 M8-1.25 x 20 M8-1.25 x 25 M8-1.25 x 30 M8-1.25 x 30*

M933-10012-60 M961-10020-60 M933-10020-60 M933-10025-60 M961-10025-60 M933-10025-82 M961-10030-60 M933-10030-60 M933-10030-82 M961-10035-60 M933-10035-60 M933-10035-82 M961-10040-60

M10-1.50 x 12 M10-1.25 x 20 M10-1.50 x 20 M10-1.50 x 25 M10-1.25 x 25 M10-1.50 x 25* M10-1.25 x 30 M10-1.50 x 30 M10-1.50 x 30* M10-1.25 x 35 M10-1.50 x 35 M10-1.50 x 35* M10-1.25 x 40

Pan Head Machine Screws M7985A-03010-20 M3-0.50 x 10 M7985A-03012-20 M3-0.50 x 12 M7985A-04010-20 M7985A-04016-20 M7985A-04020-20 M7985A-04050-20 M7985A-04100-20

M4-0.70 x 10 M4-0.70 x 16 M4-0.70 x 20 M4-0.70 x 50 M4-0.70 x 100

M7985A-05010-20 M7985A-05012-20 M7985A-05016-20 M7985A-05020-20 M7985A-05025-20 M7985A-05030-20 M7985A-05080-20 M7985A-05100-20

M5-0.80 x 10 M5-0.80 x 12 M5-0.80 x 16 M5-0.80 x 20 M5-0.80 x 25 M5-0.80 x 30 M5-0.80 x 80 M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws M965A-04012-SS

M4-0.70 x 12

M965A-05012-SS M965A-05016-20 M965A-06012-20

M5-0.80 x 12 M5-0.80 x 16 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-5987 2/06

Appendix 51

Metric, continued Part No. Hex Nuts

Dimensions

Type

M934-03-50

M3-0.50

Standard

M934-04-50 M934-04-B

M4-0.70 M4-0.70

Standard Brass

M934-05-50

M5-0.80

Standard

M934-06-60 M934-06-64 M6923-06-80 M982-06-80

M6-1.00 M6-1.00 M6-1.00 M6-1.00

Standard Std. (green) Spiralock Elastic Stop

M934-08-60 M6923-08-80 M982-08-80

M8-1.25 M8-1.25 M8-1.25

Standard Spiralock Elastic Stop

M934-10-60 M934-10-60F M6923-10-80 M6923-10-62 M982-10-80

M10-1.50 M10-1.25 M10-1.50 M10-1.50 M10-1.50

Standard Standard Spiralock Spiralock[ Elastic Stop

M934-12-60 M934-12-60F M6923-12-80 M982-12-80

M12-1.75 M12-1.25 M12-1.75 M12-1.75

Standard Standard Spiralock Elastic Stop

M982-14-60

M14-2.00

Elastic Stop

M6923-16-80 M982-16-80

M16-2.00 M16-2.00

Spiralock Elastic Stop

M934-18-80 M982-18-60

M18-2.5 M18-2.50

Standard Elastic Stop

M934-20-80 M982-20-80

M20-2.50 M20-2.50

Standard Elastic Stop

M934-22-60

M22-2.50

Standard

M934-24-80 M982-24-60

M24-3.00 M24-3.00

Standard Elastic Stop

M934-30-80

M30-3.50

Standard

Washers Part No. M125A-03-80 M125A-04-80 M125A-05-80 M125A-06-80 M125A-08-80 M125A-10-80 M125A-12-80 M125A-14-80 M125A-16-80 M125A-18-80 M125A-20-80 M125A-24-80

ID 3.2 4.3 5.3 6.4 8.4 10.5 13.0 15.0 17.0 19.0 21.0 25.0

Bolt/ OD Thick. Screw 7.0 9.0 10.0 12.0 16.0 20.0 24.0 28.0 30.0 34.0 37.0 44.0

0.5 0.8 1.0 1.6 1.6 2.0 2.5 2.5 3.0 3.0 3.0 4.0

M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24

[ This metric hex nut’s hardness is grade 8.

52 Appendix

TP-5987 2/06

Notes

TP-5987 2/06

Appendix 53

Notes

54 Appendix

TP-5987 2/06

KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.com

TP-5987 2/06e E 1999, 2003, 2005, 2006 by Kohler Co. All rights reserved.

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455