Parts Manual 6s742
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Parts Manual
Generator Set with Engine 6CTA8.3 G2 & 6CTAA8.3 G2 with PowerCommand 1.1 & 1.2 Control
C175 D5 C200 D5 C220 D5
English − Original Instructions
5−2012
A043A256 (Issue 1)
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Table of Contents Description
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Labels − Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Exhaust System − C175 & C200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Exhaust System − C220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Coolant Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Radiator − C175 D5 & C200 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Skid − C175 D5, C200 D5 & C220 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Control − PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Wiring Harness − PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
2012 Copyright Cummins Power Generation
Page 1
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Safety Precautions The following symbols are used in Cummins Power Generation manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. Note:
It is in the Operator’s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set, its operation and daily maintenance. Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation. Read and follow all safety precautions in the health and safety manual 0908−0110. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil. with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
Page 2
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
About This Manual This manual applies to the generator models C175 D5 − C220 D5. Parts illustrations are arranged in groups relating to their position and function on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table. Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalogue. your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and supplying all available information.
Model Name
Standby Ratings
Prime Ratings
Frequency Hz
Engine Model
Battery Voltage
kVA
kW
kVA
kW
C175 D5
175
140
160
128
50
6CTA8.3 G2
24VDC
C200 D5
200
160
182
145
50
6CTA8.3 G2
24VDC
C220 D5
220
176
200
160
50
6CTAA8.3 G2
24VDC
Replacement parts not identified in this manual can be ordered by ing: Engine Parts:
Alternator Parts:
Cummins Engine Company, Ltd +1 (800) 343−7357 Web: http://www.quickserve.cummins.com
Cummins Generator Technologies Within the US: 1−763−528−7301 Outside the US: +44 (0) 1780−484744 Web: http://www.cumminsgeneratortechnolo gies.com
2012 Copyright Cummins Power Generation
Page 3
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Quick Serve Online (QSOL) Documentation and operator manuals pertaining to the generator set are available on QuickServe Online. QuickServe Online: https://quickserve.cummins.com/info/index.html The information contained within this manual is based on information available at the time of going to print. In line with Cummins Power Generation policy of continuous development and improvement, information may change at any time without notice. Obtain the most up to date version available on QuickServe Online or your authorized distributor for assistance.
Related Literature The related literature that is appropriate to your generator set includes: S Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.1 Control (A043A274) S Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.2 Control (A043A275) S Installation Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1301, 1.1 and 1.2 Control (A032W342) S Recommended Spares List for C175 D5 (A042M528) S Recommended Spares List for C200 D5 (A042M529) S Recommended Spares List for C220 D5 (A042M530) S Warranty Manual (1117) If further information is required, your authorized distributor.
Page 4
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names. To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block. The control software number is located on the electronic control module (ECM) or can be obtained via the digital interface if one is available. For reference document your genset information in the spaces below. Generator Model Number:
_________________________________
Generator Set Serial Number:
_________________________________
Generator Spec Letter:
_________________________________
Engine Serial Number:
_________________________________
Digital Control Software:
_________________________________
2012 Copyright Cummins Power Generation
Page 5
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Abbreviations Some of the following abbreviations may be used throughout this Parts Manual: AC Alternating Current LED Light−Emitting Diode ACB Air Circuit Breaker LTP Limited Time Power Rating ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling ATS Automatic Transfer Switch LV Low Voltage Amp Ampere M Meter A/R As Required MCB Miniature Circuit Breaker AVR Automatic Voltage Regulator MCCB Moulded Case Circuit Breaker AWG American Wire Gauge MF Mains Failed BHP Brake Horsepower MFSS Master First Start Sensor BMS Building Measurement System mm Millimeter BST Busnar Sensing Transformer MOH Mobile Off Highway MR Mains Returned CAN Controlled Area Network MST Mains Sensing Transformer CB Circuit Breaker MSU Mains Sensing Unit CCA Cold Cranking Amps MV Medium Voltage CHP Combined Heat and Power COP Continuous Power Rating NEC Neutral Earthing CT Current Transformer NFS Not For Sale NPT National Pipe Thread dB(A) Unit of noise level DC Direct Current OD Outside Diameter Deg Degree oz. Ounce DIP Dual In−line Package PC PowerCommand 3.3 DMC Digital Master Control PC Printed Circuit DMSU Demand Load Standby Unit PF Power Factor ECM Engine Control Module Ph Phase EFC Electronic Fuel Control PFC Power Factor Controller EIT External/Internal Tooth PLC Programmable Logic Controller EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator EMF Electromotive Force PRP Prime Power Rating EPROM Erasable Programmable Read PSU Power Supply Unit Only Memory PT/CT Potential Transformer/Current EPU Engine Protection Unit Transformer ET External Tooth PTC Power Transfer Control FAE Full Authority Engine QCC Quadrature Current Control FSS First Start Sensor RFI Radio Frequency Interference G Generator Control RMS Root Mean Square Genset Generator set RPM Revolutions Per Minute GFI Ground Fault Interrupter RT Right GKWT Global Kilowatt Transducer RTD Resistance Temperature Detector HMI Human/Machine Interface HV High Voltage Spec Specification IC ID IEC I/O IT
Integrated Circuit Inside Diameter International Electrotechnical Commission Input / Output Internal Tooth
kVA kVAR kW kWh
Apparent Power Reactive Power Active / Real Power (Kilowatt) Unit of electrical energy or work
LPG LT
Liquid Petroleum Gas Left
Page 6
Thk
Thick
UL UNC UNF
Underwriters Laboratories Inc. Union National Coarse Union National Fine
V VAC VCB VDC VF VT
Volts Volts, Alternating Current Vacuum Circuit Breaker Volts, Direct Current Volt−free Voltage Transformer
W/(ET, IT, EIT) With 2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Labels − Open 1
5
9
3
2
4
7
6
8
10 11
12
14
13
2012 Copyright Cummins Power Generation
Page 7
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Labels − Open Item
Part No.
Description
Qty
1
0098−8130
Label − Caution (Rotating Parts)
5
2
0098−8095
Label − Warning (Hot Surface)
7
3
0098−8094
Label − Warning (Press Liquid)
1
4
0098−8101
Label − Information (Lifting Eye)
4
5
0098−8099
Label − Danger (Auto Start)
1
6
A030F080
Label − Warning
6
7
0098−8097
Label − Information (Earth / Ground)
2
8
0098−8219
Label − Warning
2
9
0098−8105
Label − Information (Tag − Oil Fill)
1
10
0098−8312
Label − Instruction
3
11
0098−8102
Label − Information (Tag − Fuel In)
1
12
0098−8103
Label − Information (Tag − Fuel Out)
1
13
0098−8220
Label − Information
2
14
0098−7895
Label − Warning (Do Not Lift)
5
Page 8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Consumables The following is a list of consumables associated with the generator models covered in this manual: Service Consumables Ref. Page No.
Part No.
Description
Qty
30
B0849003
Battery
2
27
A040E646
Hose, Fuel (Inlet)
1
27
A040J947
Hose, Fuel (Outlet)
1
30
0526−0399−62
Washer, Flat
2
Air Filter A041C835
DY140 & DY160
1
A041C957
DY176
1
LF9009
Oil Filter
1
FS1280
Fuel Water Separator
1
FF5052
Fuel Filter
1
3911620
Fan Belt
1
WF2073
Water Filter
1
Paint and Thread Sealant Item
Part No.
Description
Qty
1
OMS1−0018
Material Spec−Paint (Green)
n/a
2
0524−0826
Sealant, Thread
n/a
2012 Copyright Cummins Power Generation
Page 9
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Main Components − Generator Set for PCC 1302
3
1 2
Item
Part No.
1
Qty
Engine 6CTA8.3 G2
C175 (50Hz)
1
6CTA8.3 G2
C200 (50Hz)
1
C220 (50Hz)
1
6CTAA8.3 G2 2
Alternator B7200148−04 (UCI274F14)
C175
1
A041A633 (UCI274H14)
C200
1
C220
1
A041A633 (UCI274H14) 3
Radiator A035B814
C175 (50C Ambient)
1
A035B814
C200 (50C Ambient)
1
C220 (50C Ambient)
1
A035B822 4
PowerCommand Control 0327−1617−01
Page 10
Description
4
PCC 1302
1 2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
This page is Intentionally blank.
2012 Copyright Cummins Power Generation
Page 11
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Engine Accessories
7 6 8
5
4 3
2
Page 12
1
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Engine Accessories Item
Part No.
Description
Qty
1
B3837021
Oil Drain Assembly
1
2
391630200
Switch, Magnetic
1
3
B3837002
Connector
1
4
391548800
Fuel Adaptor, Inlet
1
5
0193−0430−01
Sender, Oil Pressure
1
6
CQS921D
Reducer Bushing
1
7
0193−0529−01
Sensor, Temperature
1
8
B3837061
Fuel Adaptor, Outlet
1
2012 Copyright Cummins Power Generation
Page 13
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Exhaust System − C175 & C200
6 5
5
4
3
3
2
1
Item
Part No.
Description
Qty
1
B3851011
Clamp, 100mm − 120mm
1
2
B3035001
Flexible
1
3
A040F544
Gasket
2
4
B3035002
Elbow
1
5
A040E534
Gasket
2
6
B3035003
Muffler
1
Page 14
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Exhaust System − C220
10 8 5
9
6 5 5 4
7
3 3
2 1
Item
Part No.
Description
Qty
1
B3851011
Clamp, 100mm − 120mm
1
2
B3035057
Flexible
1
3
A041D573
Gasket
2
4
B3035058
Adaptor Pipe
1
5
A040G166
Gasket
3
6
B3035059
Elbow
1
7
B3035060
Muffler
1
B3035061
Bracket Assembly
8
* bracket
2
9
* bracket
2
10
* bracket
2
2012 Copyright Cummins Power Generation
Page 15
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Coolant Heater (Option)
7
1
10
2
6
7
5 6 3 4
9 13
12 11
Page 16
8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Coolant Heater (Option) Item
Part No.
Description
Qty
1
B3837134
Nipple (G1/2)
1
2
B3837135
Connector (G1/2 − G1/2 − G3/4)
1
3
CQS921D
Reducer Bushing
1
4
CQ3165997−20
Draincock
1
5
B3837066
Connector (G3/4)
1
6
B3851009
Clamp (16−22 mm)
4
7
0503−2203−02
Hose (Diameter 16mm)
2M
8
B2510102
Cable (3 x 2.5 square mm)
1M
9
B8600057
Terminal JUT1−10
1
10
B3837116
Connector
1
11
B3242105
Heater
1
12
B2010120
Bracket, Coolant Heater
1
13
B3210086
Breaker (OSMC32N1C10)
1
2012 Copyright Cummins Power Generation
Page 17
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Radiator − C175 D5 & C200 D5
2
22
20 20
19 8
20
5 21 15 14 15 17 9 12 17
10
17 15 12 16
4
17 1
Page 18
18
13 23
24 3
16 6
7
16
13
16 15
11
14
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Radiator − C175 D5 & C200 D5 Item
Part No.
Description
Qty
1
A041C548
Core, Radiator
1
2
A040Z666
Tank, Radiator
1
3
A041C549
Tank, Radiator
1
4
A040Z680
Member, Side
1
5
A040Z681
Member, Side
1
6
A041A460
, Fan Shroud
1
7
A041C554
Guard, Fan
1
8
A041A046
Guard
1
9
A041A056
Tube, By
1
10
A041A061
Tube, Coolant
1
11
A041A062
Tube, Coolant
1
12
A041B366
Hose, Coolant
2
13
A041A069
Hose, Coolant
2
14
A041B367
Hose, Coolant
2
15
A040Y023
Clamp, Hose
4
16
A041C569
Clamp, Hose
4
17
A041B368
Clamp, Hose
4
18
A040Y035
Plug, Threaded
1
19
A041B365
Cap, Radiator
1
20
A040Y036
Plug, Threaded
3
21
A041B373
t
1
22
A041B372
Hose, Vent
1
23
A032E333
Bushing, Reducer
1
24
A032E364
Valve, Draincock
1
2012 Copyright Cummins Power Generation
Page 19
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Radiator − C220 D5
27 28
3
29
29
29 6
31
9
8 10 25 23 19 24 21 18 24 12 25 17 20 17 16 23 13
24
25 19 25
11 5 1 2 4 30
Page 20
32 33
23 7 18
21
20 25
19 25
15 25 26 19 22 26 25 24 14 26 22 26 23
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Radiator − C220 D5 Item
Part No.
Description
Qty
1
A040Z665
Core, Radiator
1
2
A041A092
Core, Radiator
1
3
A040Z666
Tank, Radiator
1
4
A040Z679
Tank, Radiator
1
5
A041A093
Member, Side
1
6
A041A094
Member, Side
1
7
A040Z723
, Shroud Side
1
8
A041A466
, Shroud Side
1
9
A041A464
, Fan Shroud
1
10
A040Z754
Guard, Fan
1
11
A041A046
Guard
1
12
A041A056
Tube, By
1
13
A041A469
Tube, Coolant
1
14
A041A470
Tube, Coolant
1
15
A041A471
Tube, Air
1
16
A041A472
Tube, Air
1
17
A041A476
Clamp, Tube
4
18
A041A475
Shield, Plate
2
19
A041A477
Hose, Air
4
20
A041B366
Hose, Coolant
2
21
A041B367
Hose, Coolant
2
22
A041A069
Hose, Coolant
2
23
A041B368
Clamp, Hose
4
24
A040Y023
Clamp, Hose
4
25
A041A478
Clamp, Hose
8
26
A041C569
Clamp, Hose
4
27
A041B372
Hose, Vent
1
28
A041B365
Cap, Radiator
1
29
A040Y036
Plug, Threaded
3
30
A040Y035
Plug, Threaded
1
31
A041B373
t
1
32
A032E333
Bushing, Reducer
1
33
A032E364
Valve, Draincock
1
2012 Copyright Cummins Power Generation
Page 21
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Alternator − 6C
22 2
20
3 8
23
18
4 24
10
17 28
7
1 13 9
25
11
19 14
29
30
26
21 27 5 6 12
15 33
Page 22
16
31 32
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Alternator − 6C Item
Part No.
Description
Qty
1
45−0075A
Complete PMG Upfit Kit
1
2
450−14360
PMG Cover (Cover included in above kit)
1
450−14450
Non PMG Cover
1
3
45−1080
Current PMG Rotor / Stator Repair Kit
1
4
45−1080
Current PMG Rotor / Stator Repair Kit
1
5
330−10386
Main Stator Bottom Cover C−D
1
330−10387
Main Stator Bottom Cover E−F
1
330−10388
Main Stator Bottom Cover G
1
330−10389
Main Stator Bottom Cover H
1
6
330−10020
Air Inlet Cover
1
7
330−10381
Main Stator Top Cover C−D
1
330−10382
Main Stator Top Cover E−F
1
330−10383
Main Stator Top Cover G
1
330−10384
Main Stator Top Cover H
1
8
330−10002
NDE Bracket
1
9
45−0868
NDE Bearing Kit
1
10
45WS088
Exciter Stator C − D (40mm)
1
45WS065
Exciter Stator E − H (60mm)
1
11
QMSN
Main Stator Bar Assembly
1
12
330−10137
Foot
1
13
QMSN
Main Rotor Assembly
1
14
45WS134
Exciter Rotor C − D (40mm)
1
45WS135
Exciter Rotor E − H (60mm)
1
15
45−0428
Rotating Rectifier Assembly
1
16
RSK−2001
Diode Fwd/Rev & Varistor Kit
1
17
450−15617
Main Terminal Board
1
18
900−02276
Terminal Box End NDE (Access)
1
900−02275
Terminal Box End NDE (Plain)
1
19
900−02274
Terminal Box End DE
1
20
900−02277
Terminal Box Side (Right Hand)
1
21
900−02279
Terminal Box Side (Left Hand)
1
900−02278
Terminal Box Side (Access)
1
22
900−00202
Terminal Box Lid
1
23
450−14310
AVR Cover Plate to (28/11/04)
1
410−10536
AVR Cover Plate from (28/11/04)
1
24
45−0742
AVR Mounting Bracket
1
25
E000−23412/1P
AVR MX341 (Standard Series 3)
1
E000−23212/1P
AVR MX321 (Series 3)
1
E000−24403
AVR AS440 (Standard Series 4)
1
E000−24602/1P
AVR SX460 (Standard Series 6)
1
26
003−14027
Auxiliary Terminal Board
1
27
45−0118
Heater 110−125 Volt
1
45−0117
Heater 220−260 Volt
1
45−0024
Terminal Box for Heaters
1
28
2012 Copyright Cummins Power Generation
Page 23
Parts Manual Model: C175 D5 − C220 D5
Item
Publication A043A256 Issue 1 − 5-2012
Part No.
Description
Qty
29
330−10001
DE Adaptor Ring
1
30
45−0690
DE Adaptor Kit (SAE1)
1
45−0520
DE Adaptor Kit (SAE2)
1
45−0521
DE Adaptor Kit (SAE3)
1
31
310−10400
DE Screen (Included in Adaptor Kits)
1
32
45−0633
DE Louvre
1
33
45−0764
Coupling Kit SAE 10
1
45−0765
Coupling Kit SAE 11.5
1
45−0766
Coupling Kit SAE 14
1
45−0768
Coupling Kit SAE 11.5 (For SAE 1 New)
1
Page 24
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
This page is Intentionally blank.
2012 Copyright Cummins Power Generation
Page 25
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Skid − C175 D5, C200 D5 & C220 D5
4
5
Page 26
6
3
7
2
1
8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Skid − C220 D5 Item
Part No.
Description
Qty
1
A041C550
Chassis, Tank
1
2
B1040006
Isolator
4
3
A041A831
Bracket, Alternator
1
4
A041C552
Bracket, Engine
1
5
A035D375
Gauge, Level
1
6
A035E468
Cap, Fuel Tank
1
7
A040E646
Hose, Fuel (Inlet)
1
8
A040J947
Hose, Fuel (Outlet)
1
Skid − C175 D5 & C200 D5 Item
Part No.
Description
Qty
1
A041A833
Chassis, Tank
1
2
B1040006
Isolator
4
3
A041A831
Bracket, Alternator
1
4
A041A829
Bracket, Engine
1
5
A035D375
Gauge, Level
1
6
A035E468
Cap, Fuel Tank
1
7
A040E646
Hose, Fuel (Inlet)
1
8
A040J947
Hose, fuel (Outlet)
1
2012 Copyright Cummins Power Generation
Page 27
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Control − PCC 1302
1
2
3
4
9
8
7 5 6
Page 28
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Control − PCC 1302 Item
Part No.
Description
Qty
1
0327−1507
Card, Governor
1
2
0327−1617−01
PCB, Base
1
3
0300−6014
Module, Digital Display
1
4
B3225002
Switch, Emergency Stop
1
5
Breaker, Circuit (Includes Mounting Screws) B3210112−01
3P, 400A
1
6
B3236015
Bus Bar
1
7
B3236029
Ground Copper Plate
1
8
B3236028
Connecting Copper Plate
1
9
A041D558
Control Housing
1
2012 Copyright Cummins Power Generation
Page 29
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Starting System
7 6
5
4 3 2
10
Item
9
1
8
Part No.
Description
Qty
1
B0849003
Battery
2
2
A034Y083
Tray, Battery
1
3
A034Y085
Rod, Battery Holddown
2
4
A035D254
Clamp, Battery
1
5
0526−0399−62
Washer, Flat
2
6
0850−0114−55
Washer, Lock
2
7
A028W683
Nut, Wing
2
8
B2510334−03
Cable, Battery +ve
1
9
B2510334−01
Cable, Battery
1
10
B2510334−02
Cable, Battery −ve
1
Page 30
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Wiring Harness − PCC 1302
1
2
3
Item
Part No.
Description
Qty
1
A041H191
Harness Assembly − PCC 1302
1
2
A041H185
Engine Harness
1
3
0338−4708−02
Harness Accessory
1
2012 Copyright Cummins Power Generation
Page 31
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Current Transformer
1
Item
Part No.
1
Page 32
Description
Qty
Transformer, Current B2400032
6CTA8.3 G2 (600:5)
3
B2400029
6CTAA8.3 G2 (750:5)
3
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Topical Index A Adaptor Pipe, 15 Air Inlet Cover, 23 Alternator − 6C, 22
DE Louvre, 24 Draincock, 17
E
Auxiliary Terminal Board, 23
Elbow, 15
AVR Mounting Bracket, 23
Engine Accessories, 12
B Battery, 30 Bracket, Alternator, 27 Bracket, Coolant Heater, 17 Bracket, Engine, 27 Bus Bar, 29 Bushing, Reducer, 19 , 21
C Cable, Battery +ve, 30 Cable, Battery −ve, 30
Engine Harness, 31 Exhaust System − C175 & C200, 14 Exhaust System − C220, 15
F Fuel Adaptor, Inlet, 13 Fuel Adaptor, Outlet, 13
G Gasket, 15 Gauge, Level, 27
Cap, Fuel Tank, 27
Ground Copper Plate, 29
Cap, Radiator, 19 , 21
Guard, 19 , 21
Card, Governor, 29
Guard, Fan, 19 , 21
Chassis, Tank, 27 Clamp, 100mm − 120mm, 14 , 15 Clamp, Battery, 30 Clamp, Hose, 19 , 21 Clamp, Tube, 21 Complete PMG Upfit Kit, 23 Connecting Copper Plate, 29
H Harness Accessory, 31 Harness Assembly − PCC 1302, 31 Heater, 17 Heater, Coolant, 16
Connector, 13 , 17
Hose, Air, 21
Control − PCC 1302, 28
Hose, Coolant, 19 , 21
Control Housing, 29
Hose, Fuel (Inlet), 27
Core, Radiator, 19 , 21
Hose, Fuel (Outlet), 27
Current Transformer, 32
Hose, Vent, 19 , 21
D DE Adaptor Ring, 24 2012 Copyright Cummins Power Generation
I Isolator, 27 Page 33
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Index (Continued) J t, 19 , 21
M Main Components − Generator Set for PCC 1302, 10 Main Rotor Assembly, 23 Main Stator Bar Assembly, 23 Main Terminal Board, 23
Radiator − C220 D5, 20 Reducer Bushing, 13 , 17 Rod, Battery Holddown, 30 Rotating Rectifier Assembly, 23
S Sender, Oil Pressure, 13 Sensor, Temperature, 13
Member, Side, 19 , 21
Service Consumables, 9
Module, Digital Display, 29
Shield, Plate, 21
Muffler, 15
Skid − C175 D5, C200 D5 & C220 D5, 26 Starting System, 30
N
Switch, Emergency Stop, 29 Switch, Magnetic, 13
NDE Bearing Kit, 23 NDE Bracket, 23
O Oil Drain Assembly, 13
P Paint and Thread Sealant, 9
T Tank, Radiator, 19 , 21 Terminal Box for Heaters, 23 Terminal Box Lid, 23 Tube, Air, 21 Tube, By, 19 , 21 Tube, Coolant, 19 , 21
, Fan Shroud, 19 , 21 , Shroud Side, 21 PCB, Base, 29 Plug, Threaded, 19 , 21
R Radiator − C175 D5 & C200 D5, 18
Page 34
V Valve, Draincock, 19 , 21
W Wiring Harness − PCC 1302, 31
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Numerical Index Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
003−14027, 23
45−0075A, 23
A035D254, 30
A041B366, 19 , 21
0098−7895, 8
45−0117, 23
A035D375, 27
A041B367, 19 , 21
0098−8094, 8
45−0118, 23
A035E468, 27
A041B368, 19 , 21
0098−8095, 8
45−0428, 23
A040E534, 14
A041B372, 19 , 21
0098−8097, 8
45−0520, 24
A040E646, 9 , 27
A041B373, 19 , 21
0098−8099, 8
45−0521, 24
A040F544, 14
0098−8101, 8
A040G166, 15
A041C548, 19
45−0633, 24
0098−8102, 8
45−0690, 24
A040J947, 9 , 27
0098−8103, 8
45−0742, 23
A040Y023, 19 , 21
0098−8105, 8
45−0764, 24
A040Y035, 19 , 21
0098−8130, 8
45−0765, 24
A040Y036, 19 , 21
0098−8219, 8
45−0766, 24
A040Z665, 21
0098−8220, 8
45−0768, 24
A040Z666, 19 , 21
0098−8312, 8
45−0868, 23
A040Z679, 21
0193−0430−01, 13
45−1080, 23
A040Z680, 19
0193−0529−01, 13
450−14310, 23
A040Z681, 19
0300−6014, 29
450−14360, 23
A040Z723, 21
0327−1507, 29
450−14450, 23
A040Z754, 21
0327−1617−01, 10 , 29
450−15617, 23
A041A046, 19 , 21
0338−4708−02, 31
45WS065, 23
A041A056, 19 , 21
B0849003, 9 , 30
0503−2203−02, 17
45WS088, 23
A041A061, 19
B1040006, 27
0524−0826, 9
45WS134, 23
A041A062, 19
B2010120, 17 B2400029, 32
0526−0399−62, 9 , 30
A041C549, 19 A041C550, 27 A041C552, 27 A041C554, 19 A041C569, 19 , 21 A041D558, 29 A041D573, 15 A041H185, 31 A041H191, 31
B
45WS135, 23
A041A069, 19 , 21
0850−0114−55, 30
900−00202, 23
A041A092, 21
B2400032, 32
310−10400, 24
900−02274, 23
A041A093, 21
B2510102, 17
330−10001, 24
900−02275, 23
A041A094, 21
B2510334−01, 30
330−10002, 23
900−02276, 23
A041A460, 19
330−10020, 23
900−02277, 23
A041A464, 21
330−10137, 23
900−02278, 23
A041A466, 21
330−10381, 23
900−02279, 23
A041A469, 21
330−10382, 23
A041A470, 21
330−10383, 23
A041A471, 21
A
330−10384, 23
A041A472, 21
B2510334−02, 30 B2510334−03, 30 B3035001, 14 B3035002, 14 B3035003, 14 B3035057, 15 B3035058, 15
330−10386, 23
A028W683, 30
A041A475, 21
330−10387, 23
A030F080, 8
A041A476, 21
330−10388, 23
A032E333, 19 , 21
A041A477, 21
B3035060, 15
330−10389, 23
A032E364, 19 , 21
A041A478, 21
B3035061, 15
391548800, 13
A034Y083, 30
A041A829, 27
B3210086, 17
391630200, 13
A034Y085, 30
A041A831, 27
B3210112−01, 29
410−10536, 23
A035B814, 10
A041A833, 27
B3225002, 29
45−0024, 23
A035B822, 10
A041B365, 19 , 21
B3236015, 29
2012 Copyright Cummins Power Generation
B3035059, 15
Page 35
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Numerical Index (Continued) Part No.
Page
Part No.
Page
B3236028, 29
B3851009, 17
B3236029, 29
B3851011, 14 , 15
B3242105, 17 B3837002, 13
B8600057, 17
Part No.
Page
E E000−23212/1P, 23 E000−23412/1P, 23
B3837021, 13
E000−24403, 23
B3837061, 13
E000−24602/1P, 23
B3837066, 17
C
B3837116, 17 B3837134, 17
CQ3165997−20, 17
B3837135, 17
CQS921D, 13 , 17
Page 36
O OMS1−0018, 9
Part No.
Page
Q QMSN, 23
R RSK−2001, 23
2012 Copyright Cummins Power Generation
Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA Tel: +1 (763) 574−5000 Toll Free: +1 (800) 888 6626 Fax: +1 (763) 574 5298
Cummins Power Generation 35A/1/2 Erandawana Pune 411 038 India Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation ( Latin America ) 3350 SouthWest 148th Ave. Suite 205 Miramar, FL 33027 USA Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation Columbus Avenue Manston Park Manston, Ramsgate Kent CT12 5BF United Kingdom Tel: +44 (0) 1843 255000 Fax: +44 (0) 1843 255902
Cummins Power Generation 10 Toh Guan Road #07−01 TT International Tradepark Singapore 608838 Tel: (65) 6417 2388 Fax: (65) 6417 2399
Cummins Power Generation Guarulhos − SP Rua Jati, 310 − Cumbica Brazil CEP: 07180−900
Cummins Power Generation 118 South Quanli Road Wuhan Economic − Technological Development Zone Wuhan 430058, P. R. China
Tel: (55 11) 2186 4195 Fax: (55 11) 2186 4729
Tel: (86 27) 8421 4800 Fax: (86 27) 8421 4804
Cummins Power Generation Eje 122 No. 200 Zona Indurstrial San Luis Potosi, S.L.P 78395 Mexico Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Web: www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.” are trademarks of Cummins Inc. E2012 Cummins Power Generation, Inc. All rights reserved.
Generator Set with Engine 6CTA8.3 G2 & 6CTAA8.3 G2 with PowerCommand 1.1 & 1.2 Control
C175 D5 C200 D5 C220 D5
English − Original Instructions
5−2012
A043A256 (Issue 1)
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Table of Contents Description
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Labels − Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Exhaust System − C175 & C200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Exhaust System − C220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Coolant Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Radiator − C175 D5 & C200 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Skid − C175 D5, C200 D5 & C220 D5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Control − PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Wiring Harness − PCC 1302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
2012 Copyright Cummins Power Generation
Page 1
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Safety Precautions The following symbols are used in Cummins Power Generation manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. Note:
It is in the Operator’s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set, its operation and daily maintenance. Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation. Read and follow all safety precautions in the health and safety manual 0908−0110. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil. with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
Page 2
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
About This Manual This manual applies to the generator models C175 D5 − C220 D5. Parts illustrations are arranged in groups relating to their position and function on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table. Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalogue. your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and supplying all available information.
Model Name
Standby Ratings
Prime Ratings
Frequency Hz
Engine Model
Battery Voltage
kVA
kW
kVA
kW
C175 D5
175
140
160
128
50
6CTA8.3 G2
24VDC
C200 D5
200
160
182
145
50
6CTA8.3 G2
24VDC
C220 D5
220
176
200
160
50
6CTAA8.3 G2
24VDC
Replacement parts not identified in this manual can be ordered by ing: Engine Parts:
Alternator Parts:
Cummins Engine Company, Ltd +1 (800) 343−7357 Web: http://www.quickserve.cummins.com
Cummins Generator Technologies Within the US: 1−763−528−7301 Outside the US: +44 (0) 1780−484744 Web: http://www.cumminsgeneratortechnolo gies.com
2012 Copyright Cummins Power Generation
Page 3
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Quick Serve Online (QSOL) Documentation and operator manuals pertaining to the generator set are available on QuickServe Online. QuickServe Online: https://quickserve.cummins.com/info/index.html The information contained within this manual is based on information available at the time of going to print. In line with Cummins Power Generation policy of continuous development and improvement, information may change at any time without notice. Obtain the most up to date version available on QuickServe Online or your authorized distributor for assistance.
Related Literature The related literature that is appropriate to your generator set includes: S Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.1 Control (A043A274) S Operator Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1.2 Control (A043A275) S Installation Manual for 6CTA8.3 and 6CTAA8.3 with PowerCommand 1301, 1.1 and 1.2 Control (A032W342) S Recommended Spares List for C175 D5 (A042M528) S Recommended Spares List for C200 D5 (A042M529) S Recommended Spares List for C220 D5 (A042M530) S Warranty Manual (1117) If further information is required, your authorized distributor.
Page 4
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names. To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block. The control software number is located on the electronic control module (ECM) or can be obtained via the digital interface if one is available. For reference document your genset information in the spaces below. Generator Model Number:
_________________________________
Generator Set Serial Number:
_________________________________
Generator Spec Letter:
_________________________________
Engine Serial Number:
_________________________________
Digital Control Software:
_________________________________
2012 Copyright Cummins Power Generation
Page 5
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Abbreviations Some of the following abbreviations may be used throughout this Parts Manual: AC Alternating Current LED Light−Emitting Diode ACB Air Circuit Breaker LTP Limited Time Power Rating ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling ATS Automatic Transfer Switch LV Low Voltage Amp Ampere M Meter A/R As Required MCB Miniature Circuit Breaker AVR Automatic Voltage Regulator MCCB Moulded Case Circuit Breaker AWG American Wire Gauge MF Mains Failed BHP Brake Horsepower MFSS Master First Start Sensor BMS Building Measurement System mm Millimeter BST Busnar Sensing Transformer MOH Mobile Off Highway MR Mains Returned CAN Controlled Area Network MST Mains Sensing Transformer CB Circuit Breaker MSU Mains Sensing Unit CCA Cold Cranking Amps MV Medium Voltage CHP Combined Heat and Power COP Continuous Power Rating NEC Neutral Earthing CT Current Transformer NFS Not For Sale NPT National Pipe Thread dB(A) Unit of noise level DC Direct Current OD Outside Diameter Deg Degree oz. Ounce DIP Dual In−line Package PC PowerCommand 3.3 DMC Digital Master Control PC Printed Circuit DMSU Demand Load Standby Unit PF Power Factor ECM Engine Control Module Ph Phase EFC Electronic Fuel Control PFC Power Factor Controller EIT External/Internal Tooth PLC Programmable Logic Controller EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator EMF Electromotive Force PRP Prime Power Rating EPROM Erasable Programmable Read PSU Power Supply Unit Only Memory PT/CT Potential Transformer/Current EPU Engine Protection Unit Transformer ET External Tooth PTC Power Transfer Control FAE Full Authority Engine QCC Quadrature Current Control FSS First Start Sensor RFI Radio Frequency Interference G Generator Control RMS Root Mean Square Genset Generator set RPM Revolutions Per Minute GFI Ground Fault Interrupter RT Right GKWT Global Kilowatt Transducer RTD Resistance Temperature Detector HMI Human/Machine Interface HV High Voltage Spec Specification IC ID IEC I/O IT
Integrated Circuit Inside Diameter International Electrotechnical Commission Input / Output Internal Tooth
kVA kVAR kW kWh
Apparent Power Reactive Power Active / Real Power (Kilowatt) Unit of electrical energy or work
LPG LT
Liquid Petroleum Gas Left
Page 6
Thk
Thick
UL UNC UNF
Underwriters Laboratories Inc. Union National Coarse Union National Fine
V VAC VCB VDC VF VT
Volts Volts, Alternating Current Vacuum Circuit Breaker Volts, Direct Current Volt−free Voltage Transformer
W/(ET, IT, EIT) With 2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Labels − Open 1
5
9
3
2
4
7
6
8
10 11
12
14
13
2012 Copyright Cummins Power Generation
Page 7
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Labels − Open Item
Part No.
Description
Qty
1
0098−8130
Label − Caution (Rotating Parts)
5
2
0098−8095
Label − Warning (Hot Surface)
7
3
0098−8094
Label − Warning (Press Liquid)
1
4
0098−8101
Label − Information (Lifting Eye)
4
5
0098−8099
Label − Danger (Auto Start)
1
6
A030F080
Label − Warning
6
7
0098−8097
Label − Information (Earth / Ground)
2
8
0098−8219
Label − Warning
2
9
0098−8105
Label − Information (Tag − Oil Fill)
1
10
0098−8312
Label − Instruction
3
11
0098−8102
Label − Information (Tag − Fuel In)
1
12
0098−8103
Label − Information (Tag − Fuel Out)
1
13
0098−8220
Label − Information
2
14
0098−7895
Label − Warning (Do Not Lift)
5
Page 8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Consumables The following is a list of consumables associated with the generator models covered in this manual: Service Consumables Ref. Page No.
Part No.
Description
Qty
30
B0849003
Battery
2
27
A040E646
Hose, Fuel (Inlet)
1
27
A040J947
Hose, Fuel (Outlet)
1
30
0526−0399−62
Washer, Flat
2
Air Filter A041C835
DY140 & DY160
1
A041C957
DY176
1
LF9009
Oil Filter
1
FS1280
Fuel Water Separator
1
FF5052
Fuel Filter
1
3911620
Fan Belt
1
WF2073
Water Filter
1
Paint and Thread Sealant Item
Part No.
Description
Qty
1
OMS1−0018
Material Spec−Paint (Green)
n/a
2
0524−0826
Sealant, Thread
n/a
2012 Copyright Cummins Power Generation
Page 9
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Main Components − Generator Set for PCC 1302
3
1 2
Item
Part No.
1
Qty
Engine 6CTA8.3 G2
C175 (50Hz)
1
6CTA8.3 G2
C200 (50Hz)
1
C220 (50Hz)
1
6CTAA8.3 G2 2
Alternator B7200148−04 (UCI274F14)
C175
1
A041A633 (UCI274H14)
C200
1
C220
1
A041A633 (UCI274H14) 3
Radiator A035B814
C175 (50C Ambient)
1
A035B814
C200 (50C Ambient)
1
C220 (50C Ambient)
1
A035B822 4
PowerCommand Control 0327−1617−01
Page 10
Description
4
PCC 1302
1 2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
This page is Intentionally blank.
2012 Copyright Cummins Power Generation
Page 11
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Engine Accessories
7 6 8
5
4 3
2
Page 12
1
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Engine Accessories Item
Part No.
Description
Qty
1
B3837021
Oil Drain Assembly
1
2
391630200
Switch, Magnetic
1
3
B3837002
Connector
1
4
391548800
Fuel Adaptor, Inlet
1
5
0193−0430−01
Sender, Oil Pressure
1
6
CQS921D
Reducer Bushing
1
7
0193−0529−01
Sensor, Temperature
1
8
B3837061
Fuel Adaptor, Outlet
1
2012 Copyright Cummins Power Generation
Page 13
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Exhaust System − C175 & C200
6 5
5
4
3
3
2
1
Item
Part No.
Description
Qty
1
B3851011
Clamp, 100mm − 120mm
1
2
B3035001
Flexible
1
3
A040F544
Gasket
2
4
B3035002
Elbow
1
5
A040E534
Gasket
2
6
B3035003
Muffler
1
Page 14
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Exhaust System − C220
10 8 5
9
6 5 5 4
7
3 3
2 1
Item
Part No.
Description
Qty
1
B3851011
Clamp, 100mm − 120mm
1
2
B3035057
Flexible
1
3
A041D573
Gasket
2
4
B3035058
Adaptor Pipe
1
5
A040G166
Gasket
3
6
B3035059
Elbow
1
7
B3035060
Muffler
1
B3035061
Bracket Assembly
8
* bracket
2
9
* bracket
2
10
* bracket
2
2012 Copyright Cummins Power Generation
Page 15
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Coolant Heater (Option)
7
1
10
2
6
7
5 6 3 4
9 13
12 11
Page 16
8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Coolant Heater (Option) Item
Part No.
Description
Qty
1
B3837134
Nipple (G1/2)
1
2
B3837135
Connector (G1/2 − G1/2 − G3/4)
1
3
CQS921D
Reducer Bushing
1
4
CQ3165997−20
Draincock
1
5
B3837066
Connector (G3/4)
1
6
B3851009
Clamp (16−22 mm)
4
7
0503−2203−02
Hose (Diameter 16mm)
2M
8
B2510102
Cable (3 x 2.5 square mm)
1M
9
B8600057
Terminal JUT1−10
1
10
B3837116
Connector
1
11
B3242105
Heater
1
12
B2010120
Bracket, Coolant Heater
1
13
B3210086
Breaker (OSMC32N1C10)
1
2012 Copyright Cummins Power Generation
Page 17
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Radiator − C175 D5 & C200 D5
2
22
20 20
19 8
20
5 21 15 14 15 17 9 12 17
10
17 15 12 16
4
17 1
Page 18
18
13 23
24 3
16 6
7
16
13
16 15
11
14
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Radiator − C175 D5 & C200 D5 Item
Part No.
Description
Qty
1
A041C548
Core, Radiator
1
2
A040Z666
Tank, Radiator
1
3
A041C549
Tank, Radiator
1
4
A040Z680
Member, Side
1
5
A040Z681
Member, Side
1
6
A041A460
, Fan Shroud
1
7
A041C554
Guard, Fan
1
8
A041A046
Guard
1
9
A041A056
Tube, By
1
10
A041A061
Tube, Coolant
1
11
A041A062
Tube, Coolant
1
12
A041B366
Hose, Coolant
2
13
A041A069
Hose, Coolant
2
14
A041B367
Hose, Coolant
2
15
A040Y023
Clamp, Hose
4
16
A041C569
Clamp, Hose
4
17
A041B368
Clamp, Hose
4
18
A040Y035
Plug, Threaded
1
19
A041B365
Cap, Radiator
1
20
A040Y036
Plug, Threaded
3
21
A041B373
t
1
22
A041B372
Hose, Vent
1
23
A032E333
Bushing, Reducer
1
24
A032E364
Valve, Draincock
1
2012 Copyright Cummins Power Generation
Page 19
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Radiator − C220 D5
27 28
3
29
29
29 6
31
9
8 10 25 23 19 24 21 18 24 12 25 17 20 17 16 23 13
24
25 19 25
11 5 1 2 4 30
Page 20
32 33
23 7 18
21
20 25
19 25
15 25 26 19 22 26 25 24 14 26 22 26 23
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Radiator − C220 D5 Item
Part No.
Description
Qty
1
A040Z665
Core, Radiator
1
2
A041A092
Core, Radiator
1
3
A040Z666
Tank, Radiator
1
4
A040Z679
Tank, Radiator
1
5
A041A093
Member, Side
1
6
A041A094
Member, Side
1
7
A040Z723
, Shroud Side
1
8
A041A466
, Shroud Side
1
9
A041A464
, Fan Shroud
1
10
A040Z754
Guard, Fan
1
11
A041A046
Guard
1
12
A041A056
Tube, By
1
13
A041A469
Tube, Coolant
1
14
A041A470
Tube, Coolant
1
15
A041A471
Tube, Air
1
16
A041A472
Tube, Air
1
17
A041A476
Clamp, Tube
4
18
A041A475
Shield, Plate
2
19
A041A477
Hose, Air
4
20
A041B366
Hose, Coolant
2
21
A041B367
Hose, Coolant
2
22
A041A069
Hose, Coolant
2
23
A041B368
Clamp, Hose
4
24
A040Y023
Clamp, Hose
4
25
A041A478
Clamp, Hose
8
26
A041C569
Clamp, Hose
4
27
A041B372
Hose, Vent
1
28
A041B365
Cap, Radiator
1
29
A040Y036
Plug, Threaded
3
30
A040Y035
Plug, Threaded
1
31
A041B373
t
1
32
A032E333
Bushing, Reducer
1
33
A032E364
Valve, Draincock
1
2012 Copyright Cummins Power Generation
Page 21
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Alternator − 6C
22 2
20
3 8
23
18
4 24
10
17 28
7
1 13 9
25
11
19 14
29
30
26
21 27 5 6 12
15 33
Page 22
16
31 32
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Alternator − 6C Item
Part No.
Description
Qty
1
45−0075A
Complete PMG Upfit Kit
1
2
450−14360
PMG Cover (Cover included in above kit)
1
450−14450
Non PMG Cover
1
3
45−1080
Current PMG Rotor / Stator Repair Kit
1
4
45−1080
Current PMG Rotor / Stator Repair Kit
1
5
330−10386
Main Stator Bottom Cover C−D
1
330−10387
Main Stator Bottom Cover E−F
1
330−10388
Main Stator Bottom Cover G
1
330−10389
Main Stator Bottom Cover H
1
6
330−10020
Air Inlet Cover
1
7
330−10381
Main Stator Top Cover C−D
1
330−10382
Main Stator Top Cover E−F
1
330−10383
Main Stator Top Cover G
1
330−10384
Main Stator Top Cover H
1
8
330−10002
NDE Bracket
1
9
45−0868
NDE Bearing Kit
1
10
45WS088
Exciter Stator C − D (40mm)
1
45WS065
Exciter Stator E − H (60mm)
1
11
QMSN
Main Stator Bar Assembly
1
12
330−10137
Foot
1
13
QMSN
Main Rotor Assembly
1
14
45WS134
Exciter Rotor C − D (40mm)
1
45WS135
Exciter Rotor E − H (60mm)
1
15
45−0428
Rotating Rectifier Assembly
1
16
RSK−2001
Diode Fwd/Rev & Varistor Kit
1
17
450−15617
Main Terminal Board
1
18
900−02276
Terminal Box End NDE (Access)
1
900−02275
Terminal Box End NDE (Plain)
1
19
900−02274
Terminal Box End DE
1
20
900−02277
Terminal Box Side (Right Hand)
1
21
900−02279
Terminal Box Side (Left Hand)
1
900−02278
Terminal Box Side (Access)
1
22
900−00202
Terminal Box Lid
1
23
450−14310
AVR Cover Plate to (28/11/04)
1
410−10536
AVR Cover Plate from (28/11/04)
1
24
45−0742
AVR Mounting Bracket
1
25
E000−23412/1P
AVR MX341 (Standard Series 3)
1
E000−23212/1P
AVR MX321 (Series 3)
1
E000−24403
AVR AS440 (Standard Series 4)
1
E000−24602/1P
AVR SX460 (Standard Series 6)
1
26
003−14027
Auxiliary Terminal Board
1
27
45−0118
Heater 110−125 Volt
1
45−0117
Heater 220−260 Volt
1
45−0024
Terminal Box for Heaters
1
28
2012 Copyright Cummins Power Generation
Page 23
Parts Manual Model: C175 D5 − C220 D5
Item
Publication A043A256 Issue 1 − 5-2012
Part No.
Description
Qty
29
330−10001
DE Adaptor Ring
1
30
45−0690
DE Adaptor Kit (SAE1)
1
45−0520
DE Adaptor Kit (SAE2)
1
45−0521
DE Adaptor Kit (SAE3)
1
31
310−10400
DE Screen (Included in Adaptor Kits)
1
32
45−0633
DE Louvre
1
33
45−0764
Coupling Kit SAE 10
1
45−0765
Coupling Kit SAE 11.5
1
45−0766
Coupling Kit SAE 14
1
45−0768
Coupling Kit SAE 11.5 (For SAE 1 New)
1
Page 24
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
This page is Intentionally blank.
2012 Copyright Cummins Power Generation
Page 25
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Skid − C175 D5, C200 D5 & C220 D5
4
5
Page 26
6
3
7
2
1
8
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Skid − C220 D5 Item
Part No.
Description
Qty
1
A041C550
Chassis, Tank
1
2
B1040006
Isolator
4
3
A041A831
Bracket, Alternator
1
4
A041C552
Bracket, Engine
1
5
A035D375
Gauge, Level
1
6
A035E468
Cap, Fuel Tank
1
7
A040E646
Hose, Fuel (Inlet)
1
8
A040J947
Hose, Fuel (Outlet)
1
Skid − C175 D5 & C200 D5 Item
Part No.
Description
Qty
1
A041A833
Chassis, Tank
1
2
B1040006
Isolator
4
3
A041A831
Bracket, Alternator
1
4
A041A829
Bracket, Engine
1
5
A035D375
Gauge, Level
1
6
A035E468
Cap, Fuel Tank
1
7
A040E646
Hose, Fuel (Inlet)
1
8
A040J947
Hose, fuel (Outlet)
1
2012 Copyright Cummins Power Generation
Page 27
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Control − PCC 1302
1
2
3
4
9
8
7 5 6
Page 28
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Control − PCC 1302 Item
Part No.
Description
Qty
1
0327−1507
Card, Governor
1
2
0327−1617−01
PCB, Base
1
3
0300−6014
Module, Digital Display
1
4
B3225002
Switch, Emergency Stop
1
5
Breaker, Circuit (Includes Mounting Screws) B3210112−01
3P, 400A
1
6
B3236015
Bus Bar
1
7
B3236029
Ground Copper Plate
1
8
B3236028
Connecting Copper Plate
1
9
A041D558
Control Housing
1
2012 Copyright Cummins Power Generation
Page 29
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Starting System
7 6
5
4 3 2
10
Item
9
1
8
Part No.
Description
Qty
1
B0849003
Battery
2
2
A034Y083
Tray, Battery
1
3
A034Y085
Rod, Battery Holddown
2
4
A035D254
Clamp, Battery
1
5
0526−0399−62
Washer, Flat
2
6
0850−0114−55
Washer, Lock
2
7
A028W683
Nut, Wing
2
8
B2510334−03
Cable, Battery +ve
1
9
B2510334−01
Cable, Battery
1
10
B2510334−02
Cable, Battery −ve
1
Page 30
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Wiring Harness − PCC 1302
1
2
3
Item
Part No.
Description
Qty
1
A041H191
Harness Assembly − PCC 1302
1
2
A041H185
Engine Harness
1
3
0338−4708−02
Harness Accessory
1
2012 Copyright Cummins Power Generation
Page 31
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Current Transformer
1
Item
Part No.
1
Page 32
Description
Qty
Transformer, Current B2400032
6CTA8.3 G2 (600:5)
3
B2400029
6CTAA8.3 G2 (750:5)
3
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Topical Index A Adaptor Pipe, 15 Air Inlet Cover, 23 Alternator − 6C, 22
DE Louvre, 24 Draincock, 17
E
Auxiliary Terminal Board, 23
Elbow, 15
AVR Mounting Bracket, 23
Engine Accessories, 12
B Battery, 30 Bracket, Alternator, 27 Bracket, Coolant Heater, 17 Bracket, Engine, 27 Bus Bar, 29 Bushing, Reducer, 19 , 21
C Cable, Battery +ve, 30 Cable, Battery −ve, 30
Engine Harness, 31 Exhaust System − C175 & C200, 14 Exhaust System − C220, 15
F Fuel Adaptor, Inlet, 13 Fuel Adaptor, Outlet, 13
G Gasket, 15 Gauge, Level, 27
Cap, Fuel Tank, 27
Ground Copper Plate, 29
Cap, Radiator, 19 , 21
Guard, 19 , 21
Card, Governor, 29
Guard, Fan, 19 , 21
Chassis, Tank, 27 Clamp, 100mm − 120mm, 14 , 15 Clamp, Battery, 30 Clamp, Hose, 19 , 21 Clamp, Tube, 21 Complete PMG Upfit Kit, 23 Connecting Copper Plate, 29
H Harness Accessory, 31 Harness Assembly − PCC 1302, 31 Heater, 17 Heater, Coolant, 16
Connector, 13 , 17
Hose, Air, 21
Control − PCC 1302, 28
Hose, Coolant, 19 , 21
Control Housing, 29
Hose, Fuel (Inlet), 27
Core, Radiator, 19 , 21
Hose, Fuel (Outlet), 27
Current Transformer, 32
Hose, Vent, 19 , 21
D DE Adaptor Ring, 24 2012 Copyright Cummins Power Generation
I Isolator, 27 Page 33
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Index (Continued) J t, 19 , 21
M Main Components − Generator Set for PCC 1302, 10 Main Rotor Assembly, 23 Main Stator Bar Assembly, 23 Main Terminal Board, 23
Radiator − C220 D5, 20 Reducer Bushing, 13 , 17 Rod, Battery Holddown, 30 Rotating Rectifier Assembly, 23
S Sender, Oil Pressure, 13 Sensor, Temperature, 13
Member, Side, 19 , 21
Service Consumables, 9
Module, Digital Display, 29
Shield, Plate, 21
Muffler, 15
Skid − C175 D5, C200 D5 & C220 D5, 26 Starting System, 30
N
Switch, Emergency Stop, 29 Switch, Magnetic, 13
NDE Bearing Kit, 23 NDE Bracket, 23
O Oil Drain Assembly, 13
P Paint and Thread Sealant, 9
T Tank, Radiator, 19 , 21 Terminal Box for Heaters, 23 Terminal Box Lid, 23 Tube, Air, 21 Tube, By, 19 , 21 Tube, Coolant, 19 , 21
, Fan Shroud, 19 , 21 , Shroud Side, 21 PCB, Base, 29 Plug, Threaded, 19 , 21
R Radiator − C175 D5 & C200 D5, 18
Page 34
V Valve, Draincock, 19 , 21
W Wiring Harness − PCC 1302, 31
2012 Copyright Cummins Power Generation
Publication A043A256 Issue 1 − 5-2012
Parts Manual Model: C175 D5 − C220 D5
Numerical Index Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
003−14027, 23
45−0075A, 23
A035D254, 30
A041B366, 19 , 21
0098−7895, 8
45−0117, 23
A035D375, 27
A041B367, 19 , 21
0098−8094, 8
45−0118, 23
A035E468, 27
A041B368, 19 , 21
0098−8095, 8
45−0428, 23
A040E534, 14
A041B372, 19 , 21
0098−8097, 8
45−0520, 24
A040E646, 9 , 27
A041B373, 19 , 21
0098−8099, 8
45−0521, 24
A040F544, 14
0098−8101, 8
A040G166, 15
A041C548, 19
45−0633, 24
0098−8102, 8
45−0690, 24
A040J947, 9 , 27
0098−8103, 8
45−0742, 23
A040Y023, 19 , 21
0098−8105, 8
45−0764, 24
A040Y035, 19 , 21
0098−8130, 8
45−0765, 24
A040Y036, 19 , 21
0098−8219, 8
45−0766, 24
A040Z665, 21
0098−8220, 8
45−0768, 24
A040Z666, 19 , 21
0098−8312, 8
45−0868, 23
A040Z679, 21
0193−0430−01, 13
45−1080, 23
A040Z680, 19
0193−0529−01, 13
450−14310, 23
A040Z681, 19
0300−6014, 29
450−14360, 23
A040Z723, 21
0327−1507, 29
450−14450, 23
A040Z754, 21
0327−1617−01, 10 , 29
450−15617, 23
A041A046, 19 , 21
0338−4708−02, 31
45WS065, 23
A041A056, 19 , 21
B0849003, 9 , 30
0503−2203−02, 17
45WS088, 23
A041A061, 19
B1040006, 27
0524−0826, 9
45WS134, 23
A041A062, 19
B2010120, 17 B2400029, 32
0526−0399−62, 9 , 30
A041C549, 19 A041C550, 27 A041C552, 27 A041C554, 19 A041C569, 19 , 21 A041D558, 29 A041D573, 15 A041H185, 31 A041H191, 31
B
45WS135, 23
A041A069, 19 , 21
0850−0114−55, 30
900−00202, 23
A041A092, 21
B2400032, 32
310−10400, 24
900−02274, 23
A041A093, 21
B2510102, 17
330−10001, 24
900−02275, 23
A041A094, 21
B2510334−01, 30
330−10002, 23
900−02276, 23
A041A460, 19
330−10020, 23
900−02277, 23
A041A464, 21
330−10137, 23
900−02278, 23
A041A466, 21
330−10381, 23
900−02279, 23
A041A469, 21
330−10382, 23
A041A470, 21
330−10383, 23
A041A471, 21
A
330−10384, 23
A041A472, 21
B2510334−02, 30 B2510334−03, 30 B3035001, 14 B3035002, 14 B3035003, 14 B3035057, 15 B3035058, 15
330−10386, 23
A028W683, 30
A041A475, 21
330−10387, 23
A030F080, 8
A041A476, 21
330−10388, 23
A032E333, 19 , 21
A041A477, 21
B3035060, 15
330−10389, 23
A032E364, 19 , 21
A041A478, 21
B3035061, 15
391548800, 13
A034Y083, 30
A041A829, 27
B3210086, 17
391630200, 13
A034Y085, 30
A041A831, 27
B3210112−01, 29
410−10536, 23
A035B814, 10
A041A833, 27
B3225002, 29
45−0024, 23
A035B822, 10
A041B365, 19 , 21
B3236015, 29
2012 Copyright Cummins Power Generation
B3035059, 15
Page 35
Parts Manual Model: C175 D5 − C220 D5
Publication A043A256 Issue 1 − 5-2012
Numerical Index (Continued) Part No.
Page
Part No.
Page
B3236028, 29
B3851009, 17
B3236029, 29
B3851011, 14 , 15
B3242105, 17 B3837002, 13
B8600057, 17
Part No.
Page
E E000−23212/1P, 23 E000−23412/1P, 23
B3837021, 13
E000−24403, 23
B3837061, 13
E000−24602/1P, 23
B3837066, 17
C
B3837116, 17 B3837134, 17
CQ3165997−20, 17
B3837135, 17
CQS921D, 13 , 17
Page 36
O OMS1−0018, 9
Part No.
Page
Q QMSN, 23
R RSK−2001, 23
2012 Copyright Cummins Power Generation
Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA Tel: +1 (763) 574−5000 Toll Free: +1 (800) 888 6626 Fax: +1 (763) 574 5298
Cummins Power Generation 35A/1/2 Erandawana Pune 411 038 India Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation ( Latin America ) 3350 SouthWest 148th Ave. Suite 205 Miramar, FL 33027 USA Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation Columbus Avenue Manston Park Manston, Ramsgate Kent CT12 5BF United Kingdom Tel: +44 (0) 1843 255000 Fax: +44 (0) 1843 255902
Cummins Power Generation 10 Toh Guan Road #07−01 TT International Tradepark Singapore 608838 Tel: (65) 6417 2388 Fax: (65) 6417 2399
Cummins Power Generation Guarulhos − SP Rua Jati, 310 − Cumbica Brazil CEP: 07180−900
Cummins Power Generation 118 South Quanli Road Wuhan Economic − Technological Development Zone Wuhan 430058, P. R. China
Tel: (55 11) 2186 4195 Fax: (55 11) 2186 4729
Tel: (86 27) 8421 4800 Fax: (86 27) 8421 4804
Cummins Power Generation Eje 122 No. 200 Zona Indurstrial San Luis Potosi, S.L.P 78395 Mexico Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Web: www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.” are trademarks of Cummins Inc. E2012 Cummins Power Generation, Inc. All rights reserved.
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