Service Manual Kodak 605 4q3gw

{ServiceManual}{Production}{KodakService}{None}

Publication No. SM8105-1 24SEP07

SERVICE MANUAL for the Kodak 605 PHOTO PRINTER Service Code: 8105 Important Qualified service personnel must repair this equipment.

A169_2032HC

© EASTMAN KODAK COMPANY, 2007

KODAK SERVICE AND

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault. This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures.

Table of Contents Description

Page

Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC POWER SUPPLY: +5 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC POWER SUPPLY: Voltage for the THERMAL HEAD AY . . . . . . . . . . . . . . . . . . Density of the Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “Maintenance Print Counter” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “Cut Counter” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Number for the CONTROLLER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOARD: CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOARD: LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAN: HEAD COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: DISCHARGE PINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: HEAD UP-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: MAIN PINCH ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: RIBBON REWIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: RIBBON TAKE-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOTOR: STEPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAPER CUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATEN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER: CAPSTAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER: CLEANING AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER: DISCHARGE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER: FEED AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROLLER: MAIN PINCH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR: COLOR (LED) AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR: COLOR (TR) AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR: LEAD EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR: PAPER PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR: THERMAL HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIMING BELT: FEED ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIMING BELT: PAPER ROLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THERMAL HEAD AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

4 11 13 15 15 16 17 18 19 20 21 21 23 25 26 27 28 29 30 31 32 33 34 35 36 39 40 41 42 43 44 45 47 48 49 50 51

24SEP07 – SM8105-1

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SM8105-1 – 24SEP07

53 53 54 61 69

3

SERVICE MANUAL

Section 1: Illustrated Parts List Figure 1

COVERS 11

2

8 99 7 7

3 10

5

34

5 4

66

A169_2013DCA A169_2013DC

Figure 1 Item 1 2 3 4 5 6 7 8 9 10

4

Part No. 2F5565 2F5564 2F5567 2F5563 3E6816 2F5572 2F5566 3E6815 3F4884 3F4885

COVERS

Description COVER - paper roll COVER - top COVER - right side COVER - front SCREW TRIM TRAY COVER - left side SCREW FLANGE - paper, green FLANGE - paper, black

1

1

1

1

1

1

1

1

1

1

Quantity 1 1 1 1 4 1 1 3 1 1

Notes

24SEP07 – SM8105-1

Illustrated Parts List

Figure 2

Top 22

1 77

3

44 66

55

A169_2034DCA A169_2034DC

Figure 2 Item 1 2 3 4 5 6 7

Part No. 2F5574 2F5554 2F5560 2F5556 2F5540 2F5542 2F5547

SM8105-1 – 24SEP07

Top

Description CABLE - ribbon, thermal head SENSOR - thermal head SENSOR - bar code SENSOR - color (LED) THERMAL HEAD AY MOTOR AY - thermal head up/down FAN - thermal head cooling

2

2

2

2

2

2

2

Quantity 1 1 1 1 1 1 1

Notes

5

SERVICE MANUAL

Figure 3

Back and Right Side

11 66

88

22 77

33

44

55

A169_2043HCA A169_2043HC

Figure 3 Item 1 2

3 4 5 6 7 8

6

Part No. 2F5570 2F5571 3E6953 3E6954 2F5551 2F5612 2F5539 2F5561 2F5600 2F5569

Back and Right Side

Description POWER SWITCH PLATE - AC inlet ay POWER CORD - 110 V POWER CORD - 220 V BELT - timing, paper feed MOTOR - stepper POWER SUPPLY CONNECTOR - USB FAN - DC SENSOR - paper roll

3

3

3

3

3

3

3

3

3

3

Quantity Notes 1 1 1 Not visible in the graphic. 1 Not visible in the graphic. 1 1 1 1 1 1

24SEP07 – SM8105-1


Figure 4

Left Side 99

77

88

11 22 66

10

55 44 3 3

A169_2044DCA A169_2044DC

Figure 4 Item 1 2 3 4 5 6 7 8 9 10

Part No. 2F5541 7B7545 7B7546 2F5543 2F5552 2F5616 2F5544 3F4865 3F4863 2F5558

SM8105-1 – 24SEP07

Left Side

Description MOTOR AY - ribbon take-up SENSOR - ribbon supply SENSOR - ribbon rewinding MOTOR AY - main pinch roller up/down BELT - timing, paper roll drive MOTOR AY - discharge pinch up/down MOTOR AY - ribbon rewinding HUB - ink ribbon, take-up, left HUB - ink ribbon, supply, left SENSOR - lead edge

4

4

4

4

4

4

4

4

4

4

Quantity 1 1 1 1 1 1 1 1 1 1

Notes

7

SERVICE MANUAL

Figure 5

ROLLERS 1

22

12

10 11

12

13 13

33

10 10

99

77

88 44 66

55

Figure 5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13

8

Part No. 2F5617 2F5562 2F5603 2F5584 2F5612 2F5539 2F5550 2F5557 7B7547 2F5549 2F5548 2F5606 3E6818 2F5559

A169_2042DCA A169_2042DC

ROLLERS

Description ROLLER - main pinch ROLLER - cleaning E-RING - cleaning roller BEARING MOTOR - stepper POWER SUPPLY ROLLER - discharge SENSOR - color (TR) LED AY - paper loading ROLLER - feed 2 pinch ay PLATEN ROLLER - capstan ay E-RING - capstan roller SENSOR - paper present

5

5

5

5

5

5

5

5

5

5

5

5

5

5

Quantity Notes 1 1 2 Not visible in the graphic 2 1 1 1 1 1 1 1 1 2 1

24SEP07 – SM8105-1


Figure 6

CONTROL AY

33 4 4 2 1

66

5 77

A169_2033HCA A169_2033HC

Figure 6 Item 1 2 3 4 5 6 7

Part No. 2F5538 2F5545 2F5611 2F5610 2F5573 2F5537 2F5614

SM8105-1 – 24SEP07

CONTROL AY

Description LCD BOARD PAPER CUTTER AY SENSOR - paper cutter, left and center SENSOR - paper cutter, right CABLE - LCD interface CONTROLLER BOARD (PCB) AY FOOT - rubber

6

6

6

6

6

6

6

Quantity Notes 1 1 2 1 1 1 6 Includes the SCREW.

9

SERVICE MANUAL

Figure 7

SHIPPING MATERIALS

1

2

23

34

67 45

56

A169_2049CCA A169_2049CC

Figure 7 Item 1 2 3 4 5 6

10

Part No. 3E6953 3E6954 7B7544 7B7542 5F8016 4F2968 7B7541 7B7543

SHIPPING MATERIALS

Description POWER CORD - 110 V POWER CORD - 220 V ACCESSORY BOX CUSHION - upper BAG - anti-static CARTON - printer only CARTON - printer and accessory box CUSHION - lower

7

7

7

7

7

7

7

7

Quantity 1 1 1 1 1 1 1 1

Notes

24SEP07 – SM8105-1

Numerical Index

Section 2: Numerical Index Numerical Index Part No. 2F5537 2F5538 2F5539 2F5540 2F5541 2F5542 2F5543 2F5544 2F5545 2F5547 2F5548 2F5549 2F5550 2F5551 2F5552 2F5554 2F5556 2F5557 2F5558 2F5559 2F5560 2F5561 2F5562 2F5563 2F5564 2F5565 2F5566 2F5567 2F5569 2F5570 2F5571 2F5572 2F5573 2F5574 2F5584 2F5600 2F5603 2F5606 2F5610 2F5611 2F5612 2F5614 2F5616 2F5617 3E6815 3E6816 SM8105-1 – 24SEP07

Description CONTROLLER BOARD (PCB) AY LCD BOARD POWER SUPPLY THERMAL HEAD AY MOTOR AY - ribbon take-up MOTOR AY - thermal head up/down MOTOR AY - main pinch roller up/down MOTOR AY - ribbon rewinding PAPER CUTTER AY FAN - thermal head cooling PLATEN ROLLER - feed 2 pinch ay ROLLER - discharge BELT - timing, paper feed BELT - timing, paper roll drive SENSOR - thermal head SENSOR - color (LED) SENSOR - color (TR) SENSOR - lead edge SENSOR - paper present SENSOR - bar code CONNECTOR - USB ROLLER - cleaning COVER - front COVER - top COVER - paper roll COVER - left side COVER - right side SENSOR - paper roll POWER SWITCH PLATE - AC inlet ay TRIM TRAY CABLE - LCD interface CABLE - ribbon, thermal head BEARING FAN - DC E-RING - cleaning roller ROLLER - capstan ay SENSOR - paper cutter, right SENSOR - paper cutter, left and center MOTOR - stepper FOOT - rubber MOTOR AY - discharge pinch up/down ROLLER - main pinch SCREW SCREW

Figure No. 6 6 3, 5 2 4 2 4 4 6 2 5 5 5 3 4 2 2 5 4 5 2 3 5 1 1 1 1 1 3 3 3 1 6 2 5 3 5 5 6 6 3, 5 6 4 5 1 1 11

SERVICE MANUAL

Numerical Index Part No. 3E6818 3E6953 3E6954 3F4863 3F4865 3F4884 3F4885 4F2968 5F8016 7B7541 7B7542 7B7543 7B7544 7B7545 7B7546 7B7547

12

Description E-RING - capstan roller POWER CORD - 110 V POWER CORD - 220 V HUB - ink ribbon, supply, left HUB - ink ribbon, take-up, left FLANGE - paper, green FLANGE - paper, black CARTON - printer only BAG - anti-static CARTON - printer and accessory box CUSHION - upper CUSHION - lower ACCESSORY BOX SENSOR - ribbon supply SENSOR - ribbon rewinding LED AY - paper loading

Figure No. 5 3, 7 3, 7 4 4 1 1 7 7 7 7 7 7 4 4 5

24SEP07 – SM8105-1

Alphabetical Index

Section 3: Alphabetical Index Alphabetical Index Part No. 7B7544 5F8016 2F5584 2F5551 2F5552 2F5573 2F5574 7B7541 4F2968 2F5561 2F5537 2F5563 2F5566 2F5565 2F5567 2F5564 7B7543 7B7542 3E6818 2F5603 2F5600 2F5547 3F4885 3F4884 2F5614 3F4863 3F4865 2F5538 7B7547 2F5612 2F5616 2F5543 2F5544 2F5541 2F5542 2F5545 2F5571 2F5548 3E6953 3E6954 2F5539 2F5570 2F5606 2F5562 2F5550 2F5549 SM8105-1 – 24SEP07

Description ACCESSORY BOX BAG - anti-static BEARING BELT - timing, paper feed BELT - timing, paper roll drive CABLE - LCD interface CABLE - ribbon, thermal head CARTON - printer and accessory box CARTON - printer only CONNECTOR - USB CONTROLLER BOARD (PCB) AY COVER - front COVER - left side COVER - paper roll COVER - right side COVER - top CUSHION - lower CUSHION - upper E-RING - capstan roller E-RING - cleaning roller FAN - DC FAN - thermal head cooling FLANGE - paper, black FLANGE - paper, green FOOT - rubber HUB - ink ribbon, supply, left HUB - ink ribbon, take-up, left LCD BOARD LED AY - paper loading MOTOR - stepper MOTOR AY - discharge pinch up/down MOTOR AY - main pinch roller up/down MOTOR AY - ribbon rewinding MOTOR AY - ribbon take-up MOTOR AY - thermal head up/down PAPER CUTTER AY PLATE - AC inlet ay PLATEN POWER CORD - 110 V POWER CORD - 220 V POWER SUPPLY POWER SWITCH ROLLER - capstan ay ROLLER - cleaning ROLLER - discharge ROLLER - feed 2 pinch ay

Figure No. 7 7 5 3 4 6 2 7 7 3 6 1 1 1 1 1 7 7 5 5 3 2 1 1 6 4 4 6 5 3, 5 4 4 4 4 2 6 3 5 3, 7 3, 7 3, 5 3 5 5 5 5 13

SERVICE MANUAL

Alphabetical Index Part No. 2F5617 3E6815 3E6816 2F5560 2F5556 2F5557 2F5558 2F5611 2F5610 2F5559 2F5569 7B7546 7B7545 2F5554 2F5540 2F5572

14

Description ROLLER - main pinch SCREW SCREW SENSOR - bar code SENSOR - color (LED) SENSOR - color (TR) SENSOR - lead edge SENSOR - paper cutter, left and center SENSOR - paper cutter, right SENSOR - paper present SENSOR - paper roll SENSOR - ribbon rewinding SENSOR - ribbon supply SENSOR - thermal head THERMAL HEAD AY TRIM TRAY

Figure No. 5 1 1 2 2 5 4 6 6 5 3 4 4 2 2 1

24SEP07 – SM8105-1

Adjustments

Section 4: Adjustments DC POWER SUPPLY: +5 Voltage Adjustment Specification Purpose:

To adjust the DC POWER SUPPLY to the correct voltage.

Specification:

The voltage is 5.05 - 5.15 V DC.

Special Tools:

DIGITAL VOLTMETER

Prerequisites: None

To Check: [1] Energize the PRINTER. [2] Remove the LEFT COVER. See Page 21. [3] Wait until the LCD displays “Ready”. [4] Set the DIGITAL MULTIMETER to DC voltage.

RV1 CN3

Caution Dangerous Voltage [5] On the DC POWER SUPPLY, connect: • red (+) PROBE to “1” on CN3 • black (-) PROBE to “8” on CN3

12 3 4 5 67 8

[6] Check that the voltage is 5.05 - 5.15 V DC.

DC POWER SUPPLY A169_2039ACA A169_2039AC

To Adjust: [1] Rotate the POTENTIOMETER RV1 to adjust the voltage to 5.05 - 5.15 V DC. [2] Make a test print to check for correct operation.

Postrequisites: None

SM8105-1 – 24SEP07

15

SERVICE MANUAL

DC POWER SUPPLY: Voltage for the THERMAL HEAD AY Adjustment Specification Purpose:

To adjust the DC POWER SUPPLY to the correct voltage.

Specification:

The voltage is within 0.1 V DC of the voltage on the VOLTAGE SET POINT LABEL.

Special Tools:

DIGITAL MULTIMETER

Prerequisites: None

To Check: [1] Energize the PRINTER. [2] Make a note of the value on the VOLTAGE SET POINT LABEL on the THERMAL HEAD AY. THERMAL HEAD AY

VOLTAGE SET POINT LABEL

A169_2040ACA A169_2040AC

[3] Remove the LEFT COVER. See Page 21. CN2

THV

[4] Wait until the LCD displays “Ready”. [5] Set the DIGITAL MULTIMETER to DC voltage.

Caution Dangerous Voltage [6] On the DC POWER SUPPLY, connect:

1 2 3 4 5 6 7 8 9 10

• red (+) PROBE to “1” on CN2 • black (-) PROBE to “10” on CN2 DC POWER SUPPLY A169_2041ACA A169_2041AC

[7] Check that the voltage is within 0.1 V DC of the voltage on the VOLTAGE SET POINT LABEL.

To Adjust: [1] Rotate the POTENTIOMETER THV to adjust the voltage to within 0.1 V DC of the voltage on the VOLTAGE SET POINT LABEL. [2] Make a test print to check for correct operation.

Postrequisites: None 16

24SEP07 – SM8105-1

Adjustments

Density of the Print Adjustment Specification Purpose:

To adjust the density of the print.

Specification:

The density of the print is set to the value on the specification packed with the new THERMAL HEAD AY.

Special Tools:

None

Prerequisites: None

To Check: [1] At the same time, do: • press and hold “Paper Advance” + “Paper Rewind” • energize the PRINTER [2] When the LCD displays “Density Setup Mode”, release the BUTTONS. The LCD displays “Initializing” and then “Ready”. [3] Press: • “Menu” until the LCD displays “Density” • “Enter” - the LCD displays “Density: YMC” • “Enter” - the LCD displays “Density YMC * * * *” [4] Check that the “Density YMC” is set to the correct value. See To Adjust: if the value is not correct. [5] Press: • “Clear” • “Menu” until the LCD displays “Density: Lami” • “Enter” - the LCD displays “Density Lami * * * *” [6] Check that “Density Lami” is set to the correct value. See To Adjust: if the value is not correct. [7] Press: • “Clear” • “Menu” until the LCD displays “Density: Low” • “Enter” - the LCD displays “Density Low * * * *” [8] Check that “Density Low” is set to the correct value. See To Adjust: if the value is not correct.

To Adjust: [1] Press: • “+” or “-” to change the value to the specification packed with the new THERMAL HEAD AY • “Enter” - the LCD displays “* * * * [mv]” • “Clear” • “Menu” • “Clear” 3 times until the LCD displays “Ready” [2] Make a test print to check for correct operation.

Postrequisites: None SM8105-1 – 24SEP07

17

SERVICE MANUAL

“Maintenance Print Counter” Adjustment Specification Purpose:

To reset the “Maintenance Print Counter”.

Specification:

The “Maintenance Print Counter” is reset to 0.

Special Tools:

None

Prerequisites: None

To Check: [1] At the same time, do: • press and hold “-” and “Menu” • energize the PRINTER [2] When the LCD displays “Maintenance”, release the keys. The LCD displays “Initializing” and then “Ready”. [3] Press: • “Menu” - the LCD displays “MntPrintCounter” • “Menu” [4] Make a note of the “Maint. Counter”.

To Adjust: Important Do this procedure only if you do a replacement of the CONTROLLER BOARD. [1] Press: • “Enter” - the LCD displays “Reset?” • “Enter” again to reset the “Maint. Counter”. • “Paper Rewind” [2] De-energize and energize the PRINTER.


18

24SEP07 – SM8105-1

Adjustments

“Cut Counter” Adjustment Specification Purpose:

To reset the “Cut Counter”.

Specification:

The “Cut Counter” is reset to 0.

Special Tools:

None

Prerequisites: None

To Check: [1] At the same time, do: • press and hold “-” and “Menu” • energize the PRINTER [2] When the LCD displays “Maintenance”, release the keys. The LCD displays “Initializing” and then “Ready”. [3] Press: • “Menu” 2 times - the LCD displays “Cut Counter” • “Enter” [4] Check that the “Cut Counter” is 0.

To Adjust: [1] Press: • “Enter” - the LCD displays “Reset?” • “Enter” again to reset • “Paper Rewind” to exit [2] De-energize and energize the PRINTER.


SM8105-1 – 24SEP07

19

SERVICE MANUAL

Serial Number for the CONTROLLER BOARD Adjustment Specification Purpose:

To apply the serial number for the PRINTER to the CONTROLLER BOARD.

Specification:

The serial number located on the PRINTER.

Special Tools:

Configuration Tool

Prerequisites: None

To Check: serial number

[1] Start the diagnostic program on the PRINTER. See “Obtaining Access to the Diagnostic and Maintenance Programs” on Page 53. [2] Make a “Status Print”. [3] Check that the serial number from the DATA PLATE on the PRINTER displays on the “Status Print”.

To Adjust: [1] Connect a USB CABLE to the host computer and the PRINTER. [2] Start the diagnostic program on the PRINTER. See “Obtaining Access to the Diagnostic and Maintenance Programs” on Page 53 [3] Start the “Kodak 605 Serial Number Tool” on the host computer.

Important Letters in the serial number must be capitalized. [4] In the “Serial Number” field, type the 8 digit serial number from the DATA PLATE on the PRINTER. [5] Click [Save Serial Number]. [6] Check that the correct serial displays. [7] Click [OK].


20

24SEP07 – SM8105-1

Replacements

Section 5: Replacements COVERS Prerequisites: None

To Remove: TOP COVER

LEFT COVER PAPER ROLL COVER 5 SCREWS 4 SCREWS

2 SCREWS

FRONT COVER

5 SCREWS

4 SCREWS

1 SCREW

RIGHT COVER

GROUND wire

A169_2051DCA A169_2051DC

TRIM TRAY

Caution Dangerous Voltage [1] De-energize the PRINTER. [2] Disconnect the main power. [3] Locate the COVER you will remove. LEFT COVER Remove: • 5 SCREWS • LEFT COVER

RIGHT COVER Remove: • 5 SCREWS • RIGHT COVER

FRONT COVER Remove: • TRIM TRAY • 4 SCREWS • FRONT COVER

TOP COVER Remove: • 4 SCREWS • TOP COVER

PAPER ROLL COVER Remove: • 2 SCREWS • PAPER ROLL COVER

• 1 SCREW • GROUND wire SM8105-1 – 24SEP07

21

SERVICE MANUAL

To Install: [1] Reverse the steps in the removal procedure.


22

24SEP07 – SM8105-1

Replacements

BOARD: CONTROLLER Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • TIMING BELT: PAPER ROLL - See Page 50.

To Remove: RIGHT SIDE BRACKET

5 SCREWS

CONTROLLER BOARD HOLDER

3 SCREWS A169_2005HCA A169_2005HC

P-PLATE LEFT SIDE BRACKET

3 SCREWS 6 SCREWS 5 SCREWS

ESD Possible damage from electrostatic discharge. [1] Remove: • 5 SCREWS for the LEFT SIDE BRACKET • LEFT SIDE BRACKET • 5 SCREWS for the RIGHT SIDE BRACKET • RIGHT SIDE BRACKET • 3 SCREWS • P-PLATE [2] Disconnect the 21 CONNECTORS from the CONTROLLER BOARD. [3] Remove: • 3 SCREWS • HOLDER and CONTROLLER BOARD • 6 SCREWS • CONTROLLER BOARD from the HOLDER SM8105-1 – 24SEP07

23

SERVICE MANUAL


Postrequisites: [1] Do the following procedures: • “Maintenance Print Counter” on Page 18 • Serial Number for the CONTROLLER BOARD on Page 20 [2] Check for the correct operation of the equipment.

24

24SEP07 – SM8105-1

Replacements

BOARD: LCD Prerequisites: [1] Remove the FRONT COVER. See Page 21.

To Remove: [1] Disconnect the CONNECTOR. [2] Remove: • 2 SCREWS • BOARD CONNECTOR BOARD

2 SCREWS A169_2004ACA A169_2004AC

To Install: [1] Reverse the steps in the removal procedure. [2] Check for the correct operation of the equipment.


SM8105-1 – 24SEP07

25

SERVICE MANUAL

FAN: HEAD COOLING Prerequisites: [1] Remove the TOP COVER. See Page 21.

To Remove: 2 WIRE TIES CONNECTOR

FAN

2 SCREWS

A169_2009ACA A169_2009AC

[1] Cut the 2 WIRE TIES. [2] Disconnect the CONNECTOR. [3] Remove: • 2 SCREWS • FAN



26

24SEP07 – SM8105-1

Replacements

MOTOR: DISCHARGE PINCH Prerequisites: [1] Remove the FRONT COVER. See Page 21.

To Remove: [1] Disconnect the CONNECTOR. [2] Remove 2 SCREWS for the MOTOR. [3] Move the MOTOR to the right to remove.

CONNECTOR

A169_2017ACA A169_2017AC

MOTOR

2 SCREWS



SM8105-1 – 24SEP07

27

SERVICE MANUAL

MOTOR: HEAD UP-DOWN Prerequisites: [1] Remove the TOP COVER. See Page 21.

To Remove:

MOTOR 2 SCREWS

CONNECTOR WIRE TIE

A169_2006BCA A169_2006BC

[1] Cut the WIRE TIE. [2] Disconnect the CONNECTOR. [3] Remove: • 2 SCREWS • MOTOR



28

24SEP07 – SM8105-1

Replacements

MOTOR: MAIN PINCH ROLLER Prerequisites: [1] Remove the LEFT COVER. See Page 21.

To Remove: MOTOR

CONNECTOR

2 SCREWS

A169_2016BCA A169_2016BC

[1] Disconnect the CONNECTOR. [2] Remove: • 2 SCREWS • MOTOR



SM8105-1 – 24SEP07

29

SERVICE MANUAL

MOTOR: RIBBON REWIND Prerequisites: [1] Remove: • BOARD: LCD - See Page 25. • PAPER CUTTER - See Page 33.

To Remove:

MOTOR GEAR E-CLAMP 2 SCREWS

CONNECTOR 2 SCREWS GEAR PACK

A169_2023HCA A169_2023HC

[1] Remove: • 2 SCREWS for the GEAR PACK • GEAR PACK • E-CLAMP • GEAR [2] Disconnect the CONNECTOR. [3] Remove: • 2 SCREWS • MOTOR - down and in


Postrequisites: None 30

24SEP07 – SM8105-1

Replacements

MOTOR: RIBBON TAKE-UP Prerequisites: [1] Remove the LEFT COVER. See Page 21.

To Remove: [1] Disconnect the CONNECTOR. [2] Remove: • 2 SCREWS MOTOR

• MOTOR

2 SCREWS

CONNECTOR

A169_2015ACA A169_2015AC



SM8105-1 – 24SEP07

31

SERVICE MANUAL

MOTOR: STEPPER Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21. • BOARD: LCD - See Page 25. • PAPER CUTTER - See Page 33. • MOTOR: RIBBON REWIND - See Page 30. • SENSOR: LEAD EDGE - See Page 45. • TIMING BELT: FEED ROLLER - See Page 49. • ROLLER: FEED AY - See Page 41.

To Remove:

STEPPER MOTOR

STEPPER MOTOR

2 SCREWS FRAME

A169_2055BCA A169_2055BC

2 SCREWS

[1] Remove: • 2 SCREWS for the FRAME • 2 SCREWS for the STEPPER MOTOR [2] Rotate the STEPPER MOTOR until the PULLEY is toward the front of the PRINTER. [3] Carefully bend the FRAME and move the MOTOR forward to remove.



32

24SEP07 – SM8105-1

Replacements

PAPER CUTTER Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21.

To Remove: CONNECTOR

PAPER CUTTER CONNECTOR 2 SCREWS A169_2008BCA A169_2008BC

[1] Disconnect the 2 CONNECTORS. [2] Remove: • 2 SCREWS • PAPER CUTTER


Postrequisites: [1] Do the adjustment “Cut Counter” on Page 19. [2] Check for the correct operation of the equipment.

SM8105-1 – 24SEP07

33

SERVICE MANUAL

PLATEN AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • TIMING BELT: FEED ROLLER - See Page 49.

To Remove: 2 SCREWS

BRUSH HOLDER PLATEN AY

E-CLAMP

BEARING

BEARING E-CLAMP TIMING PULLEY SCREW A169_2019BCA A169_2019BC

[1] Remove: • 2 SCREWS for the TIMING PULLEY • TIMING PULLEY • 2 SCREWS for the BRUSH HOLDER • BRUSH HOLDER • 2 E-CLAMPS • 2 BEARINGS • PLATEN AY



34

24SEP07 – SM8105-1

Replacements

POWER SUPPLY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21.

To Remove:

SCREW

2 SCREWS 2 CONNECTORS

POWER SUPPLY

CONNECTOR

CONNECTOR

A169_2054HCA A169_2054HC

[1] Disconnect the 4 CONNECTORS. [2] Loosen the SCREW on the right side of the POWER SUPPLY. [3] Remove: • 2 SCREWS on the left side of the POWER SUPPLY • POWER SUPPLY


Postrequisites: [1] Do the following procedures: • DC POWER SUPPLY: +5 Voltage on Page 15 • DC POWER SUPPLY: Voltage for the THERMAL HEAD AY on Page 16 [2] Check for the correct operation of the equipment.

SM8105-1 – 24SEP07

35

SERVICE MANUAL

ROLLER: CAPSTAN Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • TIMING BELT: FEED ROLLER - See Page 49. • TIMING BELT: PAPER ROLL - See Page 50. • ROLLER: MAIN PINCH AY - See Page 42.

To Remove: CAPSTAN ROLLER

IDLE PULLEY

BEARING E-CLAMP TIMING PULLEY

A169_2045HCA A169_2045HC

SCREW

SET SCREW

[1] Remove: • 2 SCREWS for the TIMING PULLEY • TIMING PULLEY [2] Remove: • E-CLAMP on the CAPSTAN ROLLER • BEARING

36

24SEP07 – SM8105-1

Replacements

BEARING PARALLEL PIN SPRING GEAR E-CLAMP SET SCREW

TIMING PULLEY

A169_2046HCA A169_2046HC

[3] Remove: • SET SCREW for the TIMING PULLEY • TIMING PULLEY • E-CLAMP on the GEAR • GEAR • PARALLEL PIN • SPRING • BEARING PINCH ROLLER LEVER

COLLAR E-CLAMPS

2 SCREWS LOWER PLATEN GUIDE E-CLAMPS COLLAR PINCH ROLLER LEVER

SPRING SPRING

PINCH ROLLER LEVER

SPRING

CAPSTAN ROLLER

A169_2048HCA A169_2048HC

[4] Remove: • 2 SCREWS for the LOWER PLATEN GUIDE • LOWER PLATEN GUIDE [5] Remove the 2 SPRINGS on the PINCH ROLLER LEVERS. [6] Remove: • 2 E-CLAMPS for the PINCH ROLLER LEVER • 2 COLLARS • PINCH ROLLER LEVER • CAPSTAN ROLLER SM8105-1 – 24SEP07

37

SERVICE MANUAL



38

24SEP07 – SM8105-1

Replacements

ROLLER: CLEANING AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21.

To Remove:

BEARING

E-CLAMP CLEANING ROLLER AY

A169_2020BCA A169_2020BC

[1] Remove: • E-CLAMP on the CLEANING ROLLER AY • BEARING • CLEANING ROLLER AY



SM8105-1 – 24SEP07

39

SERVICE MANUAL

ROLLER: DISCHARGE AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21.

To Remove: PRINTER DISCHARGE ROLLER AY

BEARING

SCREW E-CLAMP DISCHARGE PINCH SENSOR AY

A169_2025BCA A169_2025BC

[1] Remove: • E-CLAMP on the right end of the DISCHARGE ROLLER AY • BEARING • SCREW for the DISCHARGE PINCH SENSOR AY • DISCHARGE PINCH SENSOR AY • DISCHARGE ROLLER AY from the left side of the PRINTER



40

24SEP07 – SM8105-1

Replacements

ROLLER: FEED AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21.

To Remove: GEAR

PRINTER

PIN E-CLAMP FEED ROLLER AY

BEARING A169_2024BCA A169_2024BC

E-CLAMP

[1] Remove: • E-CLAMP on the right end of the FEED ROLLER AY • BEARING • E-CLAMP on the left end of the FEED ROLLER AY • GEAR • PIN • FEED ROLLER AY from the left side of the PRINTER - at an angle and forward



SM8105-1 – 24SEP07

41

SERVICE MANUAL

ROLLER: MAIN PINCH AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21.

To Remove: BRUSH HOLDER 2 SCREWS

MAIN PINCH ROLLER AY

2 BEARINGS

E-CLAMP

A169_2026HCA A169_2026HC

[1] Remove: • 2 SCREWS • BRUSH HOLDER • E-CLAMP on the MAIN PINCH ROLLER AY • MAIN PINCH ROLLER AY - to the right and then up • 2 BEARINGS



42

24SEP07 – SM8105-1

Replacements

SENSOR: COLOR (LED) AY Prerequisites: None

To Remove: CONNECTOR SCREW

SENSOR

A169_2021ACA A169_2021AC

Caution Dangerous Voltage [1] De-energize the PRINTER. [2] Disconnect the main power. [3] Open the TOP COVER. [4] Remove: • SCREW • SENSOR [5] Disconnect the CONNECTOR.



SM8105-1 – 24SEP07

43

SERVICE MANUAL

SENSOR: COLOR (TR) AY Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21.

To Remove: SUPPLY HUB

2 SCREWS SCREW SENSOR

E-CLAMP

COVER CENTER 6 SCREWS IDLE GEAR

A169_2047HCA A169_2047HC

[1] Remove: • E-CLAMP for the IDLE GEAR • IDLE GEAR • 2 SCREWS for the SUPPLY HUB • SUPPLY HUB • 6 SCREWS for the COVER CENTER • COVER CENTER • SCREW • SENSOR [2] Disconnect the CONNECTOR.



44

24SEP07 – SM8105-1

Replacements

SENSOR: LEAD EDGE Prerequisites: [1] Remove: • LEFT COVER - See Page 21. • RIGHT COVER - See Page 21. • FRONT COVER - See Page 21. • BOARD: LCD - See Page 25. • MOTOR: RIBBON REWIND - See Page 30. • PAPER CUTTER - See Page 33.

To Remove: COVER CENTER 2 SCREWS SUPPLY HUB E-CLAMP GEAR 6 SCREWS 2 E-CLAMPS 2 BEARINGS

FEED ROLLER PINCH SHAFT

FEED ROLLER PINCH 2 SCREWS

CAM LEVER

SCREW 2 SCREWS

EJECTION AY

4 SCREWS SENSOR

A169_2053DCA A169_2053DC

SM8105-1 – 24SEP07

WIRE CLIP

45

SERVICE MANUAL

[1] Remove: • 2 SCREWS for the SUPPLY HUB • SUPPLY HUB • SCREW for the CAM LEVER • CAM LEVER • E-CLAMP (left side) • GEAR (left side) • 6 SCREWS for the COVER CENTER • COVER CENTER • 2 E-CLAMPS • 2 BEARINGS • 2 SCREWS • 2 SPRINGS • FEED ROLLER PINCH • FEED ROLLER PINCH SHAFT - move left and then up • 4 SCREWS • EJECTION AY [2] Release the WIRE CLIP. [3] Disconnect the CONNECTOR. [4] Remove: • 2 SCREWS • SENSOR



46

24SEP07 – SM8105-1

Replacements

SENSOR: PAPER PRESENT Prerequisites: None

To Remove: 2 SCREWS

PLATEN GUIDE 2 SCREWS BRUSH HOLDER

CONNECTOR PAPER PRESENT SENSOR

A169_2050BCA A169_2050AC

SCREW

Caution Dangerous Voltage [1] De-energize the PRINTER. [2] Disconnect the main power. [3] Open the TOP COVER. [4] Remove: • 2 SCREWS for the BRUSH HOLDER • BRUSH HOLDER • 2 SCREWS for the PLATEN GUIDE • PLATEN GUIDE [5] Disconnect the CONNECTOR. [6] Remove: • SCREW • SENSOR



SM8105-1 – 24SEP07

47

SERVICE MANUAL

SENSOR: THERMAL HEAD Prerequisites: [1] Remove the TOP COVER. See Page 21.

To Remove: 2 CONNECTORS

SENSOR

SCREW

A169_2028ACA A169_2028AC

[1] Remove: • SCREW • SENSOR [2] Disconnect the 2 CONNECTORS.



48

24SEP07 – SM8105-1

Replacements

TIMING BELT: FEED ROLLER Prerequisites: [1] Remove the RIGHT COVER. See Page 21.

To Remove:

TENSION PULLEY TIMING BELT FIXING SCREW

A169_2018ACA A169_2018AC

[1] Loosen the FIXING SCREW for the TENSION PULLEY. [2] Remove the TIMING BELT.



SM8105-1 – 24SEP07

49

SERVICE MANUAL

TIMING BELT: PAPER ROLL Prerequisites: [1] Remove the LEFT COVER. See Page 21.

To Remove: IDLE PULLEY

TIMING BELT SCREW

ROLL DRIVE AY 2 SCREWS

A169_2010BCA A169_2010BC

[1] Loosen the SCREW for the IDLE PULLEY. [2] Remove: • 2 SCREWS • ROLL DRIVE AY • TIMING BELT



50

24SEP07 – SM8105-1

Replacements

THERMAL HEAD AY Prerequisites: None

To Remove: THERMAL HEAD AY

2 CONNECTORS A169_2007ACA A169_2007AC

Caution Dangerous Voltage [1] De-energize the PRINTER. [2] Disconnect the main power. [3] Lift the THERMAL HEAD AY up to remove. [4] Disconnect the 2 CONNECTORS from the THERMAL HEAD AY.

SM8105-1 – 24SEP07

51

SERVICE MANUAL

To Install: THERMAL HEAD AY

PRESSURE SPRING

KEYHOLE SCREW

hole

slot E-CLAMP

WASHER A169_2014HCA A169_2014HC

BEARING ALIGNING BRACKET

[1] At the same time: • move the BEARING to the left • insert the ALIGNING BRACKET into the SLOT between the BEARING and the E-CLAMP • align the PRESSURE SPRINGS with the holes [2] Insert the 2 SCREWS on the ends of the THERMAL HEAD AY through the KEYHOLES. [3] Move the THERMAL HEAD AY down in the KEYHOLES.

Postrequisites: [1] Do: • DC POWER SUPPLY: Voltage for the THERMAL HEAD AY on Page 16 • Density of the Print on Page 17 [2] Test for the correct operation of the equipment.

52

24SEP07 – SM8105-1

Diagnostics

Section 6: Diagnostics Using the Diagnostics BUTTONS on the OPERATOR BUTTON

Action

“+”

Move forward in the menu.

“-”

Move back in the menu.

“Menu”

Opens the menu options.

“Enter”

Selects the menu option.

“Paper Advance” Feeds the paper into the PRINTER. “Paper Rewind/ Clear”

• When the LCD displays “Ready”, this key rewinds the paper into the PAPER ROLL. • Moves up 1 menu level.

Lights on the OPERATOR Light

Color

Status of the PRINTER

“Power”

Orange

The PRINTER is energized.

“Ready”

Green

The PRINTER is ready to make prints.

“Error”

Red

An error has occurred. Read the message displayed on the OPERATOR , then see “Errors” on Page 54.

Obtaining Access to the Diagnostic and Maintenance Programs [1] De-energize the PRINTER. [2] Do: Diagnostic Mode a. At the same time, do:

Maintenance Mode a. At the same time, do:

• energize the PRINTER

• energize the PRINTER

• press and hold “+” + “Menu” + “-”

• press and hold “Menu” + “-”

b. The LCD displays “System Setup Mode”, then “Initializing”, then “Ready:*****”.

b. The LCD displays “Maintenance Mode”.

c. Press “Menu” to open the Diagnostics Menu.

Note • To return to the Customer Menu Mode, de-energize and energize the PRINTER. • See “Menus” on Page 69 for descriptions of the menu options.

Making a Test Print [1] Press: • “Menu” until “Test Print Mode” displays on the LCD • “Enter” to make a test print

SM8105-1 – 24SEP07

53

SERVICE MANUAL

Errors “Control error XX” Possible Cause The CONTROLLER BOARD is malfunctioning.

Action 1. Upgrade the FIRMWARE for the PRINTER. 2. If necessary, install a new CONTROLLER BOARD.

“Mechanical Error 01” or “Mechanical Error 02” Possible Cause

Action

The THERMAL HEAD MOTOR AY is disconnected or malfunctioning.

1. Check that CONNECTORS CN10 - CN68 on the THERMAL HEAD MOTOR AY and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new HEAD UP-DOWN MOTOR AY.

The THERMAL HEAD SENSOR AY is disconnected or malfunctioning.

1. Check that CONNECTORS CN16 - CN78 and CN16 - CN79 on the THERMAL HEAD SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new THERMAL HEAD SENSOR.

The CONTROLLER BOARD AY is malfunctioning.

1. Upgrade the FIRMWARE for the PRINTER. 2. If necessary, install a new CONTROLLER BOARD.

“Mechanical Error 03” or “Mechanical Error 04” Possible Cause The MAIN PINCH ROLLER MOTOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN67 - CN11 on the MAIN PINCH ROLLER MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER MOTOR.

The MAIN PINCH ROLLER SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN14 - CN73 and CN14 - CN74 on the MAIN PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER SENSOR.

The CONTROLLER BOARD is malfunctioning.


“Mechanical Error 05”, “Mechanical Error 06”, or “Mechanical Error 07” Possible Cause The DISCHARGE PINCH MOTOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN12 - CN51 on the DISCHARGE PINCH MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new DISCHARGE PINCH MOTOR.

The DISCHARGE PINCH ROLLER SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN22 - CN86 and CN22-CN87 on the DISCHARGE PINCH ROLLER SENSOR and the CONTROLLER BOARD AY are connected correctly. 2. If necessary, install a new DISCHARGE PINCH ROLLER SENSOR.


54


24SEP07 – SM8105-1

Diagnostics

“Mechanical Error 11” or “Mechanical Error 12” Possible Cause

Action

The PAPER CUTTER is not in the correct position.

1. Clean and apply lubrication to the PAPER CUTTER AY.

The PAPER CUTTER AY is disconnected or malfunctioning.

1. Check that CONNECTORS CN12 - CN50 on the PAPER CUTTER AY and the CONTROLLER BOARD are connected correctly.

2. If necessary, install a new PAPER CUTTER.

2. If necessary, install a new PAPER CUTTER AY. The PAPER CUTTER SENSORS are disconnected or malfunctioning.

1. Check that CONNECTORS CN17 - CN80, CN17 - CN81, and CN17 CN82 on the PAPER CUTTER SENSORS and the CONTROLLER BOARD are connected correctly. 2. If necessary, install new PAPER CUTTER SENSORS.



“Sensor Error 01” Possible Cause The THERMAL HEAD SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN16 - CN78 and CN16 - CN79 on the THERMAL HEAD SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new THERMAL HEAD SENSOR.



“Sensor Error 02” Possible Cause The MAIN PINCH ROLLER SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN14 - CN73 and CN14 - CN74 on the MAIN PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER SENSOR.



“Sensor Error 05”, “Sensor Error 06”, or “Sensor Error 07” Possible Cause A PAPER CUTTER SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN17 - CN80, CN17 - CN81, or CN17 - CN82 on the PAPER CUTTER SENSORS and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new PAPER CUTTER SENSOR b. new PAPER CUTTER AY


SM8105-1 – 24SEP07


55

SERVICE MANUAL

“Sensor Error 09” or “Sensor Error 10” Possible Cause The THERMAL HEAD SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN16 - CN78 and CN16 - CN79 on the THERMAL HEAD SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new THERMAL HEAD SENSOR.



“Sensor Error 11” or “Sensor Error 12” The MAIN PINCH ROLLER SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN14 - CN73 and CN14 - CN74 on the MAIN PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER SENSOR.



“Sensor Error 13” or “Sensor Error 14” The DISCHARGE PINCH SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN22 - CN86 and CN22 - CN87 on the DISCHARGE PINCH SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new DISCHARGE PINCH SENSOR.

The DISCHARGE PINCH MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN12 - CN51 on the DISCHARGE PINCH MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new DISCHARGE PINCH MOTOR.



“Sensor Error 15” or “Sensor Error 17” A PAPER CUTTER SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN17 - CN80, CN17 - CN81, or CN17 - CN82 on the PAPER CUTTER SENSORS and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new PAPER CUTTER SENSOR b. new PAPER CUTTER AY


56


24SEP07 – SM8105-1

Diagnostics

“Sensor Error 18” The COVER OPEN SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN22 - CN88 on the COVER OPEN SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new COVER OPEN SENSOR.



“Sensor Error 19” The PAPER COVER OPEN SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN23 - CN85 on the PAPER COVER OPEN SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER COVER OPEN SENSOR.



“Sensor Error 20” The RIBBON TAKE-UP SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN19 - CN92 on the RIBBON TAKEUP SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON TAKE-UP SENSOR.

The RIBBON TAKE-UP MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN11 - CN61 on the RIBBON TAKEUP MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON TAKE-UP MOTOR.



“Sensor Error 21” The RIBBON SUPPLY SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN19 - CN91 for the RIBBON SUPPLY SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON SUPPLY SENSOR.

The RIBBON SUPPLY MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN11 - CN67 on the RIBBON SUPPLY MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON SUPPLY MOTOR.


SM8105-1 – 24SEP07


57

SERVICE MANUAL

“TempSensErr 01” or “TempSensErr 02” Possible Cause

Action

The RIBBON CABLE for the THERMAL HEAD is disconnected or malfunctioning.

1. Check that the RIBBON CABLE CN25 on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new RIBBON CABLE b. new THERMAL HEAD AY



“TempSensErr 03” or “TempSensErr 04” Possible Cause

Action



“TempSensErr 05” Possible Cause

Action

The RIBBON CABLE for the THERMAL HEAD is disconnected or malfunctioning.

1. Check that the RIBBON CABLE CN25 on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new RIBBON CABLE b. new THERMAL HEAD AY



“Paper Error 03”, “Paper Error 04”, “Paper Error 05”, “Paper Error 11”, “Paper Error 12”, or “Paper Error 21” Possible Cause The PRINT POSITION SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN21 - CN89 on the PRINT POSITION SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PRINT POSITION SENSOR.

The MAIN FEED MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN8 - CN55 on the MAIN FEED MOTOR and the CONTROLLER BOARD are connected correctly.


1. Upgrade the FIRMWARE for the PRINTER.

58

2. If necessary, install a new CONTROLLER BOARD.

24SEP07 – SM8105-1

Diagnostics

“Paper Error 22” Possible Cause The PAPER LEAD EDGE SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN20 - CN90 on the PAPER LEAD EDGE SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER LEAD EDGE SENSOR.





“Paper Error 23” Possible Cause

Action

The PAPER PRESENT SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN93 - CN18 on the PAPER PRESENT SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER PRESENT SENSOR.





“Paper Error 41” or “Paper Error 42” Possible Cause The PRINT POSITION SENSOR is disconnected or malfunctioning.






“Paper Empty” Possible Cause The PAPER PRESENT SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN18 - CN93 on the PAPER PRESENT SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER PRESENT SENSOR.


SM8105-1 – 24SEP07


59

SERVICE MANUAL

“Incorrect ribbon” Possible Cause The wrong type of RIBBON is installed.

Action Install the correct RIBBON.

The BAR CODE on the RIBBON is not Install a new RIBBON. installed or has damage. The COLOR SENSOR (LED) is disconnected or malfunctioning.

1. Check that CONNECTORS CN6 - CN76 and CN5 - CN75 on the COLOR SENSOR (LED) and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new COLOR SENSOR (LED).


1. Upgrade the FIRMWARE for the PRINTER. 2. If necessary, install a new CONTROLLER BOARD AY.

“Ribbon Empty” Possible Cause The COLOR SENSOR (LED) is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN6 - CN76 and CN5 - CN75 on the COLOR SENSOR (LED) and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new COLOR SENSOR (LED).


1. Check that CONNECTORS CN11 - CN61 on the RIBBON TAKE-UP MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON TAKE-UP MOTOR.



“Cover Open” Possible Cause The COVER OPEN SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN22 - CN88 on the COVER OPEN SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new COVER OPEN SENSOR.



“Paper Cover Open” Possible Cause The PAPER COVER OPEN SENSOR is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN23 - CN85 on the PAPER COVER OPEN SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER COVER OPEN SENSOR.


60


24SEP07 – SM8105-1

Diagnostics

Troubleshooting General Operation Description

Possible Cause

The PRINTER either does The POWER CORD is not connected correctly or has not energize or dedamage. energizes during operation. The LCD BOARD AY is disconnected or malfunctioning.

Action 1. Check that the POWER CORD is connected correctly. 2. If necessary, install a new POWER CORD. 1. Check that CONNECTORS CN40 - CN27 on the LCD BOARD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new LCD BOARD AY.

The voltage for the DC POWER SUPPLY is not correct.

1. Check the voltage for the DC POWER SUPPLY. See DC POWER SUPPLY: +5 Voltage on Page 15. 2. If necessary, install a new DC POWER SUPPLY.

The POWER SWITCH is malfunctioning.

Install a new POWER SWITCH.

The PRINTER stops during operation.



The FAN for the DC POWER SUPPLY does not operate.

The voltage for the DC POWER SUPPLY is not correct.

1. Check the voltage for the DC POWER SUPPLY. See the ADJUSTMENTS AND REPLACEMENTS.


2. If necessary, install a new DC POWER SUPPLY. The FAN for the THERMAL HEAD does not operate.

The FAN is disconnected or malfunctioning.

1. Check that CONNECTORS CN70 - CN10 on the FAN and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new FAN.

“Cooling” displays frequently.



The FAN for the THERMAL HEAD is disconnected or malfunctioning.

1. Check that CONNECTORS CN70 - CN10 on the FAN and the CONTROLLER BOARD are connected correctly.


2. If necessary, install a new FAN. The RIBBON CABLE for the THERMAL HEAD is disconnected or malfunctioning.

1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON CABLE

The voltage for the THERMAL HEAD is not correct.

1. Check the voltage for the THERMAL HEAD. See DC POWER SUPPLY: Voltage for the THERMAL HEAD AY on Page 16. 2. If necessary, install a new POWER SUPPLY.


SM8105-1 – 24SEP07

If necessary, install a new CONTROLLER BOARD.

61

SERVICE MANUAL

Description • The LCD is blank, but the lights are illuminated.

Possible Cause The LCD BOARD AY is disconnected or malfunctioning.

Action 1. Check that CONNECTORS CN19 - CN91 on the LCD BOARD AY and the CONTROLLER BOARD AY are connected correctly. 2. If necessary, install a new LCD BOARD AY.

• The LCD is blank and the lights are not illuminated.

a. new CONTROLLER BOARD 3. If necessary, install a new POWER SUPPLY. The CONTROLLER BOARD is malfunctioning. The POWER SUPPLY is malfunctioning.

If necessary, install a new CONTROLLER BOARD. 1. Check the DC voltage of the POWER SUPPLY. See DC POWER SUPPLY: +5 Voltage on Page 15. 2. If necessary, install a new POWER SUPPLY.

The BUTTONS on the OPERATOR are malfunctioning.

The LCD BOARD AY is disconnected or malfunctioning.

1. Check that CONNECTORS CN40 - CN27 on the LCD BOARD AY and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new LCD BOARD AY.

The CONTROLLER BOARD AY is If necessary, install a new CONTROLLER malfunctioning. BOARD AY. The host computer does not recognize the PRINTER.

The USB CABLE is not connected correctly or has damage.

1. Check that the USB CABLE is connected correctly at both ends. 2. If necessary, install a new USB CABLE.

Kodak PICTURE KIOSK software v1.5 or higher is not installed.

1. If the PRINTER is connected to a PICTURE KIOSK, check that v1.5 or higher software is installed. 2. If necessary, install software v1.5 or higher again.

The DRIVER for the PRINTER is not installed.

1. If the PRINTER is a “stand-alone”, check that the DRIVER is installed. 2. If necessary, install the DRIVER again.


62


24SEP07 – SM8105-1

Diagnostics

Paper Description

Possible Cause

The paper does not feed The PAPER SUPPLY ROLLER is correctly. dirty. The MAIN PINCH ROLLER MOTOR is disconnected or malfunctioning.

Action Clean the PAPER SUPPLY ROLLER. Use an ALCOHOL PAD. 1. Check that CONNECTORS CN67 - CN11 on the CONTROLLER BOARD and the MAIN PINCH ROLLER MOTOR are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER MOTOR.


1. Check that CONNECTORS CN14 - CN73 on the MAIN PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER SENSOR.

The PAPER FEED MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN55 - CN8 on the PAPER FEED MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER FEED MOTOR.

The paper reverses during operation.



The LEAD EDGE SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN90 - CN20 on the LEAD EDGE SENSOR and the CONTROLLER BOARD are connected correctly.


2. If necessary, install a new LEAD EDGE SENSOR. The prints have scratches.

The paper path is dirty.

1. Remove any debris from the paper path. 2. Use an ALCOHOL PAD to clean: • THERMAL HEAD • CLEANING ROLLER

The paper is not cut correctly.

SM8105-1 – 24SEP07

The PAPER CUTTER is malfunctioning.

Install a new PAPER CUTTER.

63

SERVICE MANUAL

Description Paper jams occur when the paper feeds.

Possible Cause The PAPER SUPPLY ROLLER is dirty. The MAIN PINCH ROLLER MOTOR is disconnected or malfunctioning.

Action Clean the PAPER SUPPLY ROLLER. Use an ALCOHOL PAD. 1. Check that CONNECTORS CN67 - CN11 on the CONTROLLER BOARD and the MAIN PINCH ROLLER MOTOR are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER MOTOR.


1. Check that CONNECTORS CN14 - CN73 on the MAIN PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new MAIN PINCH ROLLER SENSOR.



The PAPER PRESENT SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN93 - CN18 on the PAPER PRESENT SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER PRESENT SENSOR.


1. Check that CONNECTORS CN90 - CN20 on the LEAD EDGE SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new LEAD EDGE SENSOR.

The PRINT POSITION SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN89 - CN21 on the PRINT POSITION SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PRINT POSITION SENSOR.

Paper jams occur after the print starts.


1. Check that CONNECTORS CN90 - CN20 on the LEAD EDGE SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new LEAD EDGE SENSOR.

The PRINT POSITION SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN89 - CN21 on the PRINT POSITION SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PRINT POSITION SENSOR.

64

24SEP07 – SM8105-1

Diagnostics

Description

Possible Cause

Prints do not fully exit the The PRINT POSITION SENSOR is PRINTER. disconnected or malfunctioning.


The PAPER CUTTER AY is disconnected or malfunctioning.

1. Check that CONNECTORS CN12 - CN50 on the PAPER CUTTER AY and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new PAPER CUTTER AY.

The DISCHARGE PINCH MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN12 - CN51 on the DISCHARGE PINCH MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new DISCHARGE PINCH MOTOR.

The DISCHARGE PINCH ROLLER SENSOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN22 - CN86 on the DISCHARGE PINCH ROLLER SENSOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new DISCHARGE PINCH ROLLER SENSOR.



RIBBON Description “Ribbon Empty” displays, but RIBBON is loaded.

Possible Cause The TRI-COLOR LED SENSOR is disconnected or malfunctioning.

Action 1. Clean the TRI-COLOR LED SENSOR. 2. Check that CONNECTORS CN76 - CN6 and CN75 - CN5 on the TRI-COLOR LED SENSOR and the CONTROLLER BOARD are connected correctly. 3. If necessary, install a new TRI-COLOR LED SENSOR.

SM8105-1 – 24SEP07

65

SERVICE MANUAL

Description “Incorrect Ribbon” displays.

Possible Cause The RIBBON is not installed correctly or has damage.

Action 1. Check that the RIBBON is installed correctly and is without damage. 2. If necessary, install new RIBBON.

The TRI-COLOR LED SENSOR is disconnected or malfunctioning.

1. Clean the TRI-COLOR LED SENSOR. 2. Check that CONNECTORS CN76 - CN6 and CN75 - CN5 on the TRI-COLOR LED SENSOR and the CONTROLLER BOARD are connected correctly. 3. If necessary, install a new TRI-COLOR LED SENSOR.



The THERMAL HEAD is disconnected or malfunctioning.

1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly.


Print Quality Prints are blank.

2. If necessary, install a new RIBBON CABLE for the THERMAL HEAD. The voltage for the THERMAL HEAD is not correct.


Print length is short.



The TIMING BELT for the FEED ROLLER is loose or has damage.

1. Adjust the tension of the TIMING BELT.


1. Check that CONNECTORS CN55 - CN8 on the PAPER FEED MOTOR and the CONTROLLER BOARD are connected correctly.

2. If necessary, install a new CONTROLLER BOARD. 2. If necessary, install a new TIMING BELT.

2. If necessary, install a new PAPER FEED MOTOR. The CONTROLLER BOARD is malfunctioning.

66


24SEP07 – SM8105-1

Diagnostics

The image is not complete.

The PLATEN is dirty.

Clean the PLATEN.

The CLEANING ROLLER is dirty.

Clean the CLEANING ROLLER.

The MAIN PINCH ROLLER is dirty.

Clean the MAIN PINCH ROLLER.


1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON CABLE for the THERMAL HEAD.

The CONTROLLER BOARD is malfunctioning. Folds or “wrinkles” appear on the print.


Install a new CONTROLLER BOARD. 1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new RIBBON CABLE for the THERMAL HEAD b. new THERMAL HEAD

The FAN for the THERMAL HEAD is disconnected or malfunctioning.

1. Check that CONNECTORS CN70 - CN10 on the FAN and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new FAN.



The CONTROLLER BOARD is malfunctioning. Vertical streaks appear on the print.

Prints are “washed out”


The THERMAL HEAD is dirty.

Clean the THERMAL HEAD.

The PEELING BAR is dirty.

Clean the PEELING BAR.

The MAIN PINCH ROLLER is dirty.

Clean the MAIN PINCH ROLLER

The CLEANING ROLLER is dirty.

Clean the CLEANING ROLLER AY.


1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly. 2. If necessary, install: a. new RIBBON CABLE for the THERMAL HEAD b. new THERMAL HEAD



SM8105-1 – 24SEP07

67

SERVICE MANUAL

The print registration is not correct.



A TIMING BELT is loose or malfunctioning.

1. Adjust the tension of the TIMING BELT for the FEED ROLLER and the TIMING BELT for the PAPER ROLL.


2. If necessary, install a new TIMING BELT. The PAPER FEED MOTOR is disconnected or malfunctioning.



1. Check that CONNECTORS CN11 - CN61 on the RIBBON TAKE-UP MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON TAKEUP MOTOR.

The RIBBON REWIND MOTOR is disconnected or malfunctioning.

1. Check that CONNECTORS CN11 - CN67 on the RIBBON REWIND MOTOR and the CONTROLLER BOARD are connected correctly. 2. If necessary, install a new RIBBON SUPPLY MOTOR.

The print is too light or too dark.




1. Check that CONNECTORS CN25 - CN on the THERMAL HEAD and the CONTROLLER BOARD are connected correctly.


2. If necessary, install: a. new RIBBON CABLE for the THERMAL HEAD b. new THERMAL HEAD The voltage for the THERMAL HEAD is not correct.


The CONTROLLER BOARD AY is malfunctioning. The edges of the print are either rough or not uniform.

68

The PAPER CUTTER is malfunctioning.

1. Upgrade the FIRMWARE for the PRINTER. 2. If necessary, install a new CONTROLLER BOARD AY. Install a new PAPER CUTTER.

24SEP07 – SM8105-1

Diagnostics

Noise Description

Possible Cause

Action

Excessive noise occurs when the PRINTER is energized.

The FAN for the THERMAL HEAD is malfunctioning.

1. Check that the CONNECTORS for the FAN do not the BLADES.

Excessive noise occurs during operation.


2. If necessary, install a new FAN. 1. Adjust the tension of the TIMING BELT for the FEED ROLLER and the TIMING BELT for the PAPER ROLL. 2. If necessary, install a new TIMING BELT. The voltage of the THERMAL HEAD is not correct.


Excessive noise occurs from the THERMAL HEAD.

The THERMAL HEAD MOTOR does not have lubrication.

Apply GREASE to the GEAR on the THERMAL HEAD MOTOR.

The THERMAL HEAD CAM does not have lubrication.

Apply GREASE to the CAM on the THERMAL HEAD CAM SHAFT.

The THERMAL HEAD is not installed correctly. Excessive noise occurs from the RIBBON.

Excessive noise occurs during the paper feeding.

1. Remove the THERMAL HEAD. 2. Install the THERMAL HEAD.

The RIBBON TAKE-UP MOTOR does not have lubrication.

Apply GREASE to the GEAR on the RIBBON TAKE-UP MOTOR.

The RIBBON REWIND MOTOR does not have lubrication.

Apply GREASE to the GEAR on the RIBBON REWIND MOTOR.


1. Adjust the tension of the TIMING BELT for the FEED ROLLER and the TIMING BELT for the PAPER ROLL. 2. If necessary, install a new TIMING BELT.

The paper path is dirty.

Clean the paper path.

The PAPER FEED MOTOR does not have lubrication.

Apply GREASE to the GEAR on the PAPER FEED MOTOR.



Menus Customer Mode Level 1

Level 2

Level 3

Description

“Energy Save Mode”

“ON”

----

Enables Energy Save mode

“OFF”

Disables Energy Save mode

“Test Print Mode”

----

----

PRINTER makes a test print

“Remain = XXX/YYY”

----

----

Paper remaining

“Printed = XXXXXX”

----

----

Print count

“Donor XXX [%]”

----

----

RIBBON remaining

“MAIN Firm = XX.YY”

----

----

Main firmware version

“DSP Firm = XX.YY”

----

----

DSP firmware version

“USB Firm = XX.YY”

----

----

USB firmware version

SM8105-1 – 24SEP07

69

SERVICE MANUAL

Level 1

Level 2

Level 3

Description

“TABLE = XX.YY”

----

----

Print parameter table version

“Wait Time”

“Time [sec]” + [+] key

----

Increase wait time by 1 second

“Time [sec]” + [-] key

----

Decrease wait time by 1 second

“Time [sec]” + [MENU] key

----

Increase wait time by 10 seconds

“Time [sec]” + [Paper Advance key]

----

Decrease wait time by 10 seconds

Maintenance Mode Level 1

Level 2

Level 3

Description

“MntPrintCounter”

“XXX” = Check value

“RESET?”

Check or reset the Maintenance Print Count

“Cut Counter”


“RESET?”

Check or reset the Cut Count

“Total Counter”


“RESET?”

Check or reset the Total Print Count

“Head Counter”


“RESET?”

Check or reset the Head Print Count

“Tone Table Reset”

“RESET?”

----

Reset the TONE CURVE

“Error Log”

Use “+” or “-” to show errors 1-10

“RESET?”

Check the last 10 errors or reset the Error Log

“Serial Number”

“Jxxxxxxx”

----

Displays the serial number of the PRINTER

“Model Number”

“605”

----

Displays the model number of the PRINTER

“Parameter Reset”

“RESET?”

----

Reset the Parameter Settings

Diagnostics Mode Level 1

Level 2

Level 3

Level 4

Description

“Diagnostics”

“Check Key”

----

----

Tests the operation of the push button keys.

“Check Head”

----

----

Tests the up/down operation of the THERMAL HEAD.

“Check Main Pinch”

----

----

Tests the up/down operation of the MAIN PINCH ROLLER.

“Check Eject Pinch”

----

----

Tests the up/down operation of the FEED PINCH ROLLER and the EJECT PINCH ROLLER.

“Check Cutter”

----

----

Tests the left/right operation of the CUTTER.

70

24SEP07 – SM8105-1

Diagnostics

Level 1

Level 2

Level 3

Level 4

Description

“Diagnostics”

“Check Motor”

“Stepper Motor”

----

Tests the forward/backward operation of the STEPPER MOTOR.

“Ribbon Motor Dst”

----

Tests the operation of the RIBBON WIND MOTOR.

“Ribbon Motor Src”

----

Tests the operation of the RIBBON REWIND MOTOR.

“Head Motor”

----

Tests the operation of the THERMAL HEAD MOTOR.

“MainPinch Motor”

----

Tests the operation of the MAIN PINCH ROLLER MOTOR.

“Eject Pinch Motor”

----

Tests the operation of the FEED PINCH ROLLER MOTOR and EJECT PINCH ROLLER MOTOR.

“Cutter Motor”

----

Tests the operation of the CUTTER MOTOR.

“Head Fan”

----

Tests the operation of the THERMAL HEAD FAN.

“PCB Fan”

----

Tests the operation of the PCB FAN.

“StpMtr Fan”

----

Tests the operation of the STEPPER MOTOR FAN.

“Top Sensor”

----

Displays the voltage of the PAPER TOP SENSOR.

“Position Sensor”

----

Displays the voltage of the PRINT POSITION SENSOR.

“Paper End Sensor”

----

Displays the voltage of the PAPER EMPTY SENSOR.

“Barcode Sensor”

----

Displays the voltage of the BARCODE SENSOR

“EnvTherm Sensor”

----

Displays the voltage of the ENVIRONMENT THERMISTOR.

“HeadTherm Sensor”

----

Displays the voltage of the THERMAL HEAD THERMISTOR.

“Check Fan”

“Check ADSensor”

SM8105-1 – 24SEP07

71

SERVICE MANUAL

Level 1

Level 2

Level 3

Level 4

Description

“Diagnostics”

“Check 0/1 Sensor”

“HeadUp Sensor”

----

Displays the status of the THERMAL HEAD UP SENSOR.

“HeadDwn Sensor”

----

Displays the status of the THERMAL HEAD DOWN SENSOR.

“MainPinchUp Sen”

----

Displays the status of the MAIN PINCH ROLLER UP SENSOR.

“MainPinchDwn Sen”

----

Displays the status of the MAIN PINCH ROLLER DOWN SENSOR.

“EjectPinch Sen1”

----

Displays the status of the EJECT and FEED PINCH ROLLER SENSOR 1.

“EjectPinch Sen2”

----

Displays the stations of the EJECT and FEED PINCH ROLLER SENSOR 2.

“Cutter SensorL”

----

Displays the status of the left CUTTER SENSOR.

“Cutter SensorM”

----

Displays the status of the middle CUTTER SENSOR.

“Cutter SensorR”

----

Displays the status of the right CUTTER SENSOR.

“RibbonEncoderDst”

----

Displays the status of the RIBBON ENCODER (wind side).

“RibbonEncoderSrc”

----

Displays the status of the RIBBON ENCODER (rewind side).

“UpperCoverSensor”

----

Displays the status of the UPPER COVER SENSOR.

“PaperCoverSensor”

----

Displays the status of the PAPER COVER SENSOR.

“Ready LED”

----

Checks the operation of the “Ready” LED.

“Error LED”

----

Checks the operation of the “Error” LED.

“Paper G LED”

----

Checks the operation of the “Paper Set” green LED.

“Paper R LED”

----

Checks the operation of the “Paper Set” red LED.

“Check LED”

“Check Ribbon LED”

“Check LED Slice”

72

“Red LED”

Checks the operation of the “Ribbon” red LED.

“Green LED”

----

Checks the operation of the “Ribbon” green LED.

“Blue LED”

----

Checks the operation of the “Ribbon” blue LED.

“Red LED”

----

Displays the slice level of the “Ribbon” red LED.

“Green LED”

----

Displays the slice level of the “Ribbon” green LED.

“Blue LED”

----

Displays the slice level of the “Ribbon” blue LED.

24SEP07 – SM8105-1

Diagnostics

Level 1

Level 2

Level 3

Level 4

Description

“Diagnostics”

“Check Barcode”

----

----

Displays the RIBBON bar code data.

“Check Encoder”

“RibEncoderDst”

----

Checks the RIBBON ENCODER COUNTER (wind side).

“RibEncoderSrc”

----

Checks the RIBBON ENCODER COUNTER (rewind side).

“HeadType:XXX”

----

----

Displays the type of THERMAL HEAD.

“Firmware Info”

“Main Firmware”

“MAPN: XXXXXX”

Program number of the main application firmware

“MAV: XX.XX”

Main application firmware version

“MAD: YYMMDDHHMM”

Date and time when the main application firmware was created

“MBPN: XXXXXX”

Program number of the main boot firmware

“MBV: XX.XX”

Main boot firmware version number

“MBD: YYMMDDHHMM”

Date and time when the boot firmware was created

“DAPN: XXXXXX”

Program number of the DSP application firmware

“DAV: XX.XX”

DSP application firmware version

“DAD: YYMMDDHHMM”

Date and time when the DSP application firmware was created

“UAPN: XXXXXX”

Program number of the USB application firmware

“UAV: XX.XX”

USB application firmware version number

“UAD: MMDDHHMM”

Date and time the USB application firmware was created

“UBPN: XXXXXX”

Program number of the USB boot firmware

“UBV: XX.XX”

USB boot firmware version number

“UBV: MMDDHHMM”

Date and time the USB boot firmware was created

“PTPN: XXXXXX”

Program number of the PRINT PARAMETER TABLE

“PTV: XX.XX”

PRINT PARAMETER TABLE version number

“PTD: MMDDHHMM”

Date and time when the PRINT PARAMETER TABLE was created.

“FPGA”

“FPGA Ver. XX.XX”

FPGA version number

“DSP Firmware”

“USB Firmware”

“TABLE”

“Auto Diagnostics”

“Auto Diagnostics”

----

----

Starts the auto diagnostics test.



----

----

Resets the tone curve.

SM8105-1 – 24SEP07

73

Diagnostics

Level 1

Level 2

Level 3

Level 4

Description

“Test Print Mode”

“Default Pattern”

Copies: 1-750

----

Makes YMC and neutral scale prints.

“Gray Pattern”

“Select: Gray Level 0-255”

Copies: 1-750

Makes flat gray prints with adjustable gray levels.

“Cross Pattern”

Copies: 1-750

----

Makes registration prints.

“8Level Pattern”

Copies: 1-750

----

Makes neutral scale prints with 8 bars.

“Regi Pattern”

“Select: Gray Level 0-255”

Copies: 1-750

Makes registration prints with adjustable gray levels.

“H Pattern”

Copies: 1-750

----

Makes prints with a horizontal and vertical “H”.

“AMS Pattern”

Copies: 1-750

----

Makes prints with the manufacturer’s test pattern.

“Status Print”

----

----

Makes a print with the serial number, counters, errors, and firmware information.

“Status Print”

Kodak is a trademark of Eastman Kodak Company.

Printed in U.S.A. • sm8105_1.fm

EASTMAN KODAK COMPANY Rochester, NY 14650

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