Sport Obermeyer Case 1. How many items should Wally Obermeyer order during initial phase of production? The main problem of Obermeyer company is that they have to deal with unpredictable demand to some point in time (before the trade show in Las Vegas) and limited production capacity after that point. We can see how difficult is to predict demand from the data in given in the exb.5: the initial forecast for parka A was 2500 units, while the actual season sales consist only 510 units. It means that the mistake in the initial estimation made up for 490%! But updated forecast, incorporating 20% of demand was improved to 575 units. That is why Wally Obermeyer should very carefully think about the initial order. He should take into consideration several reasons, two most important of them are the following: – –
risk of overestimating/underestimating demand for each model; relationship between order size and average forecast for each model. He may use the formula for single-period inventory model to estimate how many units of each item Obermeyer should produce. P<= Cu/(Cu+Co) We know that expected profit for each parka is 24% and expected loss is 8% from the wholesale price. For Rococo parka the profit is 27$ and lost is 9$. P<=27/(27+9) P<=0,75 Z(0,75)=0,7734 Order=Average Forecast + z X 2st.dev. Style Average 2 Standard Order Recommend Forecast Deviation ed Initial Order Gail
1,017
388
Isis
1,042
646
Entice
1,358
496
Assault
2,525
680
Teri
1,100
762
Electra
2,150
807
Stephanie
1,113
1,048
Seduced
4,017
1,113
Anita
3,296
2,094
Daphne
2,383
1,394
Total
1. The main purposes of operational changes are to switch from speculative to reactive production and decrease lead time on all stages of production. I can recommend following operational changes: – produce items with less variable demand during the initial stage of production (products for boys, girls and preschoolers; products for segments oriented toward clients with less sophisticated tastes, less fashion-oriented, such as “Fred” type from adult male customers segment (It is described as “The most conservative, had a tendency to buy basic styles and colors”); – change relationship with retailers - propose them a discount for early order; – use subcontractors for production during the time after Las-Vegas show: the purpose is to increase the production capacity temporarily then the demand is known, on the stage of reactive production; – produce . 1. From the short-term point of view Obermeyer management should use both production facilities in China and in Hong-Kong. It is