Thermax Hrsg 3ul60

Heat Recovery Steam Generators

Under license from Babcock & Wilcox Power Generation Group, Inc.

Improving your business is our business Thermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and waste treatment, air pollution control, and performance chemicals. Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances. Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA.

Boiler & Heater Group (B&H) Thermax's Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from turbine/engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical & Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters. The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non-Ferrous Metal and Textile.

Technology source and experience Powered by technology from the world leaders Gas based combined-cycle power plants (CP) are expected to for a significant portion of new investment in electricity generating assets in both developed as well as developing economies across the world. Foreseeing this trend, Thermax has teamed up with the world's foremost name in steam generation technology, Babcock & Wilcox Power Generation Group, Inc. (B&W PGG), USA, to offer heat recovery steam generators (HRSG) under a technology licence agreement.

B&W PGG - interesting facts l Established as a partnership between George Babcock

and Stephen Wilcox in 1867 l Incorporated as The Babcock & Wilcox Company in

1881; the same year the first power utility in North America went into service with boilers supplied by B&W PGG l More than 100 HRSGs installed by B&W PGG and its

licensees globally Product is ed under technical collaboration agreement with Babcock & Wilcox, USA

Thermax Babcock & Wilcox (TBW) l In continuous existence since 1989; initially as

a t venture between B&W PGG and Thermax Limited (1989-2004) and then as a division of Thermax Limited's Boiler & Heater Group with 'B&W PGG Licensee' status (since 2004) l Installed more than 40 HRSGs, up to 410

tons/hr capacity, 120 bar(g) and 5670C l Installed more than 100 AFBC boilers up to 0

175 tons/hr capacity, 108 bar(g) and 540 C l Installed more than 15 CFBC boilers with units

under execution as large as 500 tons/ hr capacity, 142 bar(g) and 5400C l Installed more than 175 oil & gas fired

packaged boilers up to 275 tons/ hr capacity, 110 bar(g) and 4850C l Installed more than 15 oil & gas fired single-

drum, site-erected boilers up to 180 tons/ hr capacity, 134 bar(g) and 5200C l Installed more than 150 travelling grate boilers

up to 170 tons/hr capacity, 110 bar(g) and 5400C

l Backed by full fledged manufacturing facility

spread across 27 acres with dedicated shops for steam drums, s, headers, pressure parts, harps, pressure part modules etc. at Chinchwad, near Pune, in Western India l In order to cater to the growing demands of

industry, we have set up a new manufacturing facility spread over 100 acres at Savli, near Vadodara, in Western India.

The B&W PGG edge l Key functional areas like engineering,

manufacturing, quality control and project management at TBW were established with the direct involvement of B&W PGG l TBW engineers have received advanced

training at B&W PGG offices in USA l TBW engineers use the same design

standards and advanced computer programs as used by B&W PGG engineers l HRSG designs produced by TBW are

reviewed by B&W PGG

Heat Recovery Steam Generators

IP STEAM TO RH

COLD RH I/L

HOT RH O/L

HP SH. 1

ATTEMP. ATTEMP. LP STEAM O/L

HP EVAPORATOR

RH. 2

HP SH. 2 RH. 1

GAS FLOW

HP SH. 3

HP STEAM O/L

H I/L

IP ECO.

H

LP EVAPORATOR

HP ECO. 1

FROM IP FEED PUMP

IP DRUM

FROM HP FEED PUMP

HP ECO. 2

DRUM

IP EVAPORATOR

HP ECO. 3

LP SH.

IP SH.

HP LP DRUM

TO BOILER FEED PUMP

HRSGs behind GE Frame 9E gas turbine under erection at Essar Power’s CP in Jamnagar, Western India

Wide-ranging capability l Superior

HRSG design programs for predicting accurate performance l State-of-the-art manufacturing facilities l Impressive track record project management l In-house erection and commissioning expertise l Effective and reliable after-sales services l Easy availability of spares l Study, retrofit and upgrade of existing HRSG system l Flow modelling (CFD) of inlet transition duct l Codes: ASME/ ATEX/ PED with CE marking/ GOST/ EN/ BS/ DIN/ IBR l 3D Modelling l Shop assembled modules to allow for maximum shop assembly and minimum field erection l Comprehensive services including annual service contract, HRSG performance optimisation and condition assessment/ residual life analysis studies.

l Stack

damper and silencer by l Condensate recirculation pump l Feedwater pump l By system consisting of diverter damper, guillotine damper and by stack l HP/ IP

CFD Modelling

Temperature distribution, vertical plane through left hand side burner

Velocity magnitude distribution on a vertical plane through the left hand side burner

Temperature distribution, vertical plane between burner

Velocity magnitude distribution on a vertical plane between the burners

Temperature distribution, vertical plane through right hand side burner

Velocity magnitude distribution on a vertical plane through the right hand side burner

Optional equipment l Burners l SCR/

for firing liquid & gaseous fuels CO catalyst

HRSG behind GE Frame 9FA gas turbine under erection at Lanco Infratech’s 366 MW CP in Kondapalli, Southern India

The assurance of quality

Experience with EPC contractors

To ensure a superior product at a competitive price and world class quality, TBW brings you all the

TOYO ENGINEERING INDIA LTD TOYO INDIA

benefits associated with: l Total Quality

Management

l ISO 9001:2008,

ISO 14001:2004 and OHSAS

18001:2007 certifications l ASME

certification for 'S', 'U', 'R' and 'H' stamps

l Automated

manufacturing facilities, fully

equipped with modern machines for critical pressure parts fabrication l Following

ENGINEERING CO., LTD.

quality norms that meet the

requirements of renowned EPC firms and customers in India and around the world TTCL

Turbomach A Caterpillar Company

Tried, tested & proven across applications Reference list of Heat Recovery Steam Generator installations SL. NO.

CLIENT

PLACE

QTY

CAPACITY TONS/ HR

1

Jacobs Netherlands BV for Schoonebeek Oilfield Redevelopment Project

Netherlands

1

365

2

Reliance Utilities & Power Ltd.

Jamnagar, Gujarat

6

3

Essar Power for Vadinar Power Co. Ltd.

Jamnagar, Gujarat

4

Lanco Infratech Ltd, India

5

PRESSURE BAR(G)

TEMP. DEG. C

GT MODEL/ FUEL

COMMISSIONING YEAR

83

310±5

GE Frame-9E gas turbine with supplementary firing on natural gas, associated gas

Under execution

315

49

396

GE Frame 9E gas turbine with supplementary/ fresh air firing on natural gas, naphtha and distillate

2008 and 2009

2

315

65

465

GE Frame 9E gas turbine with supplementary firing on natural gas, diesel, naphtha, LCO, LPG & refinery gas

Under execution

Kondapalli, Andhra Pradesh

1

282/42/ 34

97.6 / 4.7/ 4.04

567/318/ 286.6

Unfired on GE Frame 9FA gas turbine

Under execution

Aban Power Limited

Tamil Nadu

1

160

110

542

GE Frame 6 FA gas turbine with supplementary firing on natural gas

2005

6

Abener for Hassi R’mel project

Algeria

2

135.7

92.12

562

GE Frame 6 gas turbine with supplementary firing on natural gas

Under execution

7

Daelim for Numaligarh Refinery

Numaligarh, Assam

2

130

43

456

GE Frame 6 gas turbine with supplementary firing on natural gas and naphtha

1996

8

EID Parry Ltd.

Kakinada, Andhra Pradesh

1

130

10

Saturated

GE Frame 6 gas turbine with supplementary firing on natural gas

2008

9

Reliance Industries Ltd.

Jamnagar & Hazira, Gujarat

4

125

117

512±5

10

OEP for Oswal Chemical & Fertilizer

Shahjahanpur, Uttar Pradesh

2

100

115

515

GE Frame 5 gas turbine with supplementary firing on natural gas

11

Internusa for Bekasi Power

Indonesia

2

86

92

535

GE Frame 6 gas turbine with supplementary firing on natural gas

Under execution

12

Maruti Udyog Ltd.

Gurgaon, Delhi

1

75

42

410

GE Frame 5 gas turbine with supplementary firing and integral deaerator on natural gas

1993-94

13

Essar Gujarat Limited

Hazira, Gujarat

1

50.2

42

410

Unfired on GE Frame 5 gas turbine with integral deaerator

1993

14

BSES

Kochi, Kerala

3

40.2

46

425

Unfired on LM 6000 gas turbine

1999

15

Arvind Mills Ltd.

Naroda & Santej, Gujarat

2

32

44

440

PGT 10 gas turbine with supplementary firing on naphtha

SINGLE - DRUM BOILER

GE Frame 6 gas turbine with supplementary firing on natural gas/ naphtha, kerosene and distillates

2006

1995

1997

SL. NO.

CLIENT

PLACE

QTY

CAPACITY TONS/ HR

PRESSURE BAR(G)

TEMP. DEG. C

GT MODEL/ FUEL

COMMISSIONING YEAR

BI-DRUM BOILER 1

Alok Industries Limited

Vapi, Gujarat

1

30

10.5

Saturated

Taurus 60 gas turbine with supplementary firing on natural gas

2007

2

Turbomach India Pvt. Ltd. for Deepak Fertilizers

Taloja

2

22

41

350

Centaur 60 gas turbine with supplementary/ fresh air firing system on natural gas and naphtha

2004

3

Turbomach India Pvt. Ltd. A/c LANXESS India Pvt. Ltd.

Jhagadia, Bharuch, Gujarat

1

21

12

191

Taurus 60 gas turbine with supplementary firing on natural gas

Under execution

4

Turbomach India Pvt. Ltd. for Welspun

Gujarat

2

20

10.5

Saturated

Taurus 70 gas turbine with supplementary firing on natural gas

2004

5

Gujarat Heavy Chemicals Ltd.

Vapi, Gujarat

1

16

10.5

Saturated

Taurus 60 gas turbine with supplementary firing on natural gas

2007

6

Tuma Turbomach SA for Baroda, Sarabhai Piramal Gujarat Pharmaceutical Ltd.

1

12.7

10

Saturated

Centaur 40 gas turbine with supplementary firing on natural gas

2002

7

Caterpillar for Apollo Tyres

Gujarat

1

11.7

22

Saturated

Unfired on Taurus 60 gas turbine

2004

8

Caterpillar for Biocon Karnataka

Bangalore,

2

11.2

10.5

Saturated

Unfired on Taurus 60 gas turbine

2005 and 2006

9

Gujarat Fluorochemicals Vadodara, Ltd. Gujarat

1

11.8

12

Saturated

Unfired on Taurus 60 gas turbine

2003

Mumbai Dhanrajmahal, 2nd Floor Chhatrapati Shivaji Maharaj Marg Near Gateway of India, Colaba Mumbai: 400 039, India. Tel: 91-22-67542200, 67542222 Fax: 91-22-22040859

THERMAX LIMITED BOILER & HEATER GROUP

Energy House, D-II Block, Plot No. 38 & 39 M.I.D.C. Chinchwad, Pune: 411 019, Maharashtra. Tel: 91-20-66126464 Fax: 91-20-66126612 Email: [email protected]

www.thermaxindia.com

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OVERSEAS OFFICES SOUTH EAST ASIA Thermax Limited C/o. Pro-active MH Resources Sdn. Bhd. 3rd Floor, South Wing, Bangunan Getah Asli 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia. Tel: +603 2166 9801/ 03/ 04, Fax: +603 2161 2685 Email: [email protected] Cell: +966 553 915 403