Enu - Pt Tjb Power Services - Cation Train #b - Si000451 - 00564100.pdf 6f304c
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Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Analytical Report Resin Type
Strong acid cation
Resin Manufacturer
Ion Exchange (India) Ltd.
Resin Name
Indion 225H
MINC
1.8 meq/mL
Sampling Technique
Unknown
Service Cycle Point
After backwash
Water Source
Permeate RO
Date Installed / Age of Resin
Year 2009
Reported Problem
Service cycle decrease MINC = Manufacturer's minimum exchange capacity for new resin
Overall Resin Evaluation Chemical Condition of Resin Physical Condition of Resin Bed Maintenance
Good Good Good
Chemical Condition The condition of the resin is rated according to its measured Exchange Capacity: GOOD = 81 - 100% of original capacity FAIR = 70 - 80% of original capacity POOR = 50 - 69% of original capacity VERY POOR = < 50% of original capacity Physical Condition The Physical Condition of the resin is rated according to the amount of broken or stress-cracked beads observed during the microscopic examination as well as the Water Retention Capacity (WRC). GOOD = 0-9% Broken Beads & <20% Stress-Cracked Beads & <60% WRC FAIR = 10-14% Broken Beads &/or >= 20% Stress-Cracked Beads &/or 60-79% WRC POOR = 15-50% Broken Beads &/or >=80% WRC VERY POOR = >50% Broken Beads Contaminants The level of metal contaminants on the resin is a concern as they can have an operational affect on
Authorized by Tingnan Edwin Lin Page 1 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto Sample taken from: Cation Train #B
Sample number: Date sampled: Date received: Date completed: Date authorized:
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
the unit's performance. See the recommendation section for a suggested cleaning procedure. Recommendations Based on the types and amounts of contaminants present on the resin, we recommend application of C1000 - Cation Resin Cleaning Procedure. Clean-up procedures for Ion Exchange resins are located in the Knowledge Management System (KMS) of Lotus Notes. Search the KMS database for the procedure title. An alternative is to perform a more general search of the KMS. Type "Resin Cleaning" in the search keywords field and click on
. Then scan the resulting documents for the desired resin cleaning procedure document. Procedures are also available through Nalco sales representives and technicians.
Authorized by Tingnan Edwin Lin Page 2 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Capacity Measurements Results represent optimum exchange capacity, not necessarily its current Operating Capacity. Sample Preparation: Routine lab chemical clean-up procedure Ionic Form: H
Total Exchange Capacity (Wet) % Of Original Exchange Capacity Water Retention Capacity
1.7 meq/mL (37.06 Kilograins/ft³) 94 % 53 %
Physical Characteristics Normal Beads Broken Beads Stress Cracked Beads Internal Precipitate On Beads External Precipitate On Beads
99 % <1 % <1 % None Very small amounts
Stress Cracked Broken
Normal
Contaminants Iron (Fe) Strontium (Sr) Aluminum (Al) Lead (Pb) Chlorine (Cl) Bromine (Br)
Metals by X-Ray Fluorescence 1400 g/m³ 210 g/m³ 130 g/m³ 85 g/m³ 85 g/m³ 85 g/m³
The significance of the amount of metal contaminants varies with the type of resin. For this resin type, significant findings:
Small amounts: Al, Br, Cl, Pb Moderate amounts: Fe, Sr
Authorized by Tingnan Edwin Lin Page 3 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Additional Observations No particulates were seen in the supernatant.
Strong Acid Cation
Authorized by Tingnan Edwin Lin Page 4 of 4
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Analytical Report Resin Type
Strong acid cation
Resin Manufacturer
Ion Exchange (India) Ltd.
Resin Name
Indion 225H
MINC
1.8 meq/mL
Sampling Technique
Unknown
Service Cycle Point
After backwash
Water Source
Permeate RO
Date Installed / Age of Resin
Year 2009
Reported Problem
Service cycle decrease MINC = Manufacturer's minimum exchange capacity for new resin
Overall Resin Evaluation Chemical Condition of Resin Physical Condition of Resin Bed Maintenance
Good Good Good
Chemical Condition The condition of the resin is rated according to its measured Exchange Capacity: GOOD = 81 - 100% of original capacity FAIR = 70 - 80% of original capacity POOR = 50 - 69% of original capacity VERY POOR = < 50% of original capacity Physical Condition The Physical Condition of the resin is rated according to the amount of broken or stress-cracked beads observed during the microscopic examination as well as the Water Retention Capacity (WRC). GOOD = 0-9% Broken Beads & <20% Stress-Cracked Beads & <60% WRC FAIR = 10-14% Broken Beads &/or >= 20% Stress-Cracked Beads &/or 60-79% WRC POOR = 15-50% Broken Beads &/or >=80% WRC VERY POOR = >50% Broken Beads Contaminants The level of metal contaminants on the resin is a concern as they can have an operational affect on
Authorized by Tingnan Edwin Lin Page 1 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto Sample taken from: Cation Train #B
Sample number: Date sampled: Date received: Date completed: Date authorized:
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
the unit's performance. See the recommendation section for a suggested cleaning procedure. Recommendations Based on the types and amounts of contaminants present on the resin, we recommend application of C1000 - Cation Resin Cleaning Procedure. Clean-up procedures for Ion Exchange resins are located in the Knowledge Management System (KMS) of Lotus Notes. Search the KMS database for the procedure title. An alternative is to perform a more general search of the KMS. Type "Resin Cleaning" in the search keywords field and click on
Authorized by Tingnan Edwin Lin Page 2 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Capacity Measurements Results represent optimum exchange capacity, not necessarily its current Operating Capacity. Sample Preparation: Routine lab chemical clean-up procedure Ionic Form: H
Total Exchange Capacity (Wet) % Of Original Exchange Capacity Water Retention Capacity
1.7 meq/mL (37.06 Kilograins/ft³) 94 % 53 %
Physical Characteristics Normal Beads Broken Beads Stress Cracked Beads Internal Precipitate On Beads External Precipitate On Beads
99 % <1 % <1 % None Very small amounts
Stress Cracked Broken
Normal
Contaminants Iron (Fe) Strontium (Sr) Aluminum (Al) Lead (Pb) Chlorine (Cl) Bromine (Br)
Metals by X-Ray Fluorescence 1400 g/m³ 210 g/m³ 130 g/m³ 85 g/m³ 85 g/m³ 85 g/m³
The significance of the amount of metal contaminants varies with the type of resin. For this resin type, significant findings:
Small amounts: Al, Br, Cl, Pb Moderate amounts: Fe, Sr
Authorized by Tingnan Edwin Lin Page 3 of 4
Analytical Resources 21 Gul Lane Jurong Singapore 629416 Phone: 65-6505-6642 Fax: 65-6505-6781 Email: [email protected]
Final - Report Number: 564100 PT TJB POWER SERVICES PLTU TANJUNG JATI B - JAWA TENGAH - 59453 - INDONESIA Representative: Yuli Hartanto
Sample number: Date sampled: Date received: Date completed: Date authorized:
Sample taken from: Cation Train #B
SI000451 10-Feb-2012 27-Feb-2012 8-Mar-2012 8-Mar-2012
Additional Observations No particulates were seen in the supernatant.
Strong Acid Cation
Authorized by Tingnan Edwin Lin Page 4 of 4
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