Mastergear Catalog 1w4d52

MASTERGEAR WORLDWIDE

M SERIES MANUAL VALVE ACUATORS

A Regal Brand

General description The cast iron construction and rugged design of the Mastergear 'M' series range of manual valve actuators has been engineered to meet the arduous requirements demanded of industrial environments. Through corrosion resistant treatment of bare metal surfaces, a paint finish and the use of lip seals with multiple sealing surfaces, the 'M' range is sealed to IP67 and achieves exceptional durability. All models use high performance axial needle roller bearings, which combined with a one piece input wormshaft, maximises the available mechanical advantage and overall unit efficiency. Rugged cast iron construction, sealed to IP67. Exposed parts corrosion resistant or protected with paint.

2

17

Adjustable stop screws sealed with protective caps.

4

1

Large raised indicator of non-corrosive material for remote visibility.

'O' ring sealing indicator to cover face.

10

9

11

14 On centre line position indication.

15

Large mounting flange to accept 3 sizes of ISO sealed base tappings on each unit size, plus other existing industry stds.

7 High efficiency gearing & bearing systems to reduce input effort & handwheel size.

Large output drive bore for direct customisation to suit valve stem or with separate removable drive bush.

6

Grease lubricated for life.

3

8

5 12

Input shaft protected against corrosion.

13

Features & general specifications:

• Sealed to IP67 • Maintenance Free • Optional Input Padlock Flange • Optional output drivebushes* • Self Locking/High Efficiency • High Mechanical Advantage • Cast Iron Enclosure • 90° ± 5° (adjustable) travel • To 4500 Nm output torque • 6 frame sizes • 50% grease filled for life • Capability to withstand overload to twice maximum output torque rating • -20°C to +80°C temperature range for continuous operation • Unrivalled versatility for direct fixing to valve

* M07 has integral drivebush

16

Item Component 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Cover Gearcase Wormshaft oilseal Quadrant Wormshaft Wormshaft bearings Indicator cap Nameplate Cover screws Stopscrews Locknut Bearing thrust washers Thrust bearings Indicator O-ring Quadrant O-ring Dowels Locknut protection caps

Input shaft lip seal with multiple sealing surfaces.

Material description

Material specification

S.G. cast iron S.G. cast iron Injection moulded plastic S.G. cast iron Nitempered steel Sintered iron copper Cast iron Inox Hex. head set screws Socket set screws Hex. locknut Needle thrust washer Needle thrust bearing Medium Nitrile Medium Nitrile Hardened & ground steel Injection moulded plastic

BS1452 grade 260 BS1452 grade 260 Hytrel 5526 BS2789 grade 500/7 BS970 606M36 FC025 40 BS1452 grade 260 Aisi 316 BS3692 grade 8.8 BS4168 part 2 BS3692 Type AS Type AXK 60-80 Shore hardness 60-80 Shore hardness BS7055 type A Low density polyethylene

A Regal Brand

General description To extend the M-Serie to higher torques than 4.500 Nm, it was neccessary to design units with double reduction and more. The result are the M20 to M70 units, this line will be extended in the future to higher torques. The advantages of the smaller sizes have been incorporated in the bigger sizes too.

16 23

2

13 12 27 25 26 1 3

8

5 28 4

18

7

21 19

Item Component 1 2 3 4 5 6 7 8 12 13

Cover Gearcase Quadrant Wormshaft Input pinion Spur wheel Oilseal Ball Bearing Hexagon nut Socket set screw

Material Description S.G. cast iron S.G. cast iron S.G. cast iron Steel harden Steel harden Steel harden Injection moulded plastic Steel 8.8 8.8

20

6

Item Component 14 16 18 19 20 21 23 25 26 27 28

O-ring for quadrant Hexagon screw Ball Bearing Eye nut Socket set screw Dowel Protection cap Indicator cap O-ring for indicator cap Pan head screw Name plate

Material Description Nitril rubber 8.8 Steel Steel 8.8 Steel harden Injection moulded plastic Cast iron Nitril rubber 8.8 Inox aisi 316

A Regal Brand

Performance specification and dimensions

Unit Size Max. Output Torque (Nm) II Mechanical Advantage Input Torque (Nm)II Ratio Turns to Close

2)

M07 300 11.0 27.3 40:1 10

Valve Mounting Flange ISO 5211

F05, F07

A1 Max. Bore in Quadrant (mm) A2 Max. Bore in Drivebush (mm) B Max. Valve Shaft Height C D E F G H J K L1 Standard Shaft Length L2 Extended Shaft Length M N P R S T

25 25 51 88 N/A 38.5 32.5 42 58 26.5 88 120 N/A 62 45 4 84 20 N/A 11.98 11.94 2.6 SR5 125 22

U Unit Weight (Kg) Recommended Handwheel Rim Pull (Kg/hand)1

M10 600 11.0 54.5 40:1 10 F07, F10 32 25 57 112 50 52 44 53 67 35 116 135 205 83.5 58 5 107 25 4.5 14.98 14.94 4.2 R5, SR8 400 27

M12 1200 11.3 106.2 42:1 10.5 F10, F12 F14 45 32 72 150 65 66.7 56 66 81 42 150 168 240 105 75 6 136 32 7.5 19.98 19.94 8.2 SR10, SR12 400 26

M14 2200 16.2 136 60:1 15 F12, F14 F16 65 45 81 192 90 89.5 66 82.5 93.5 50 198 185 260 131 86 6 184 32 7.5 19.98 19.94 14.5 R18 500 27

M15 4100 20.5 200 68:1 17

M16 5400 26.5 204 88:1 22

F14, F16

F16, F25

86 65 92 235 115 123 87.5 111 105.5 50 252 250 325 178 114 8 248 45 9.5 29.98 29.94 27.2 R18, R24 700 28

92 70 113 290 120 154 116 125 126.5 50 315 275 350 209 117 8 312.5 45 9.5 29.98 29.94 41.2 R18, R2 700 29

1) Output torque for a lifetime of 1000 cycels with twice overload capacity for handwheel selection please refer to chart overleaf A Regal Brand

Performance specification and dimensions

Unit Size Max. Output Torque (Nm) I Ratio Mechanical Advantage Input Torque (Nm) I Turns to Close

M20 8.000 183 : 1 57 140 45,76

M30 13.000 309,1 : 1 99 131 77,3

M40 24.000 615 : 1 188.7 127 153,75

Valve Mounting Flange ISO 5211

F16,F25

F25, F30

F25,F30,F40

A Max. Bore in Quadrant (mm) B Max. Valve Shaft Height C D E F G H J K L1 = Standard / L2 = Extended M N O P Q R S T U V Unit Weight (Kg)

92 116 300 120 H8 146 150 228 129 60 300 328 / 379 211 123 133 6 72 58 32 4 20 H8 221 44,5 R18 600 23

124 144 370 155 H8 185 185 262,5 162 85 370 362,5 / 413,5 257 132 159,5 6 72 80 32 4 20 H8 267 84 R18 600 22

165 203 458 205 H8 235 229 366 224 108 486 466 / 517 329 159 212 6 72 95 32 5 20 H8 340 181,5 R18 600 21

Recommended Handwheel Rim Pull (Kg/hand)1

1) 3)

M50 50.000 1219,8 : 1 384.6 130 304,95 F25,F30 F40,F48 180 250 540 225 H8 305 270 422 271 135 614 523 / 573 423 187 270 6 72 115 32 5 20 H8 433 294,3 R18 600 21

M55 95.000 1219,8 : 1 346 275 304,95 F25,F30 F40,F48 180 250 540 225 305 270 422 271 135 614 523 423 187 270 6 72 115 32 5 20 433 296 R18 900 30

1) Output torque for a lifetime of 1000 cycels with twice overload capacity 2) Available different ratios for handwheel selection please refer to chart overleaf

A Regal Brand

M60 135.000 3408 : 1 1102,2 122 852

M70 203.000 3408 : 1 735,1 276 852

F40,F48

F40,F48

241 342 557 309,372 364,95 269,24 282,702 765/373,126 223,52 700 817/476 222,504 6x6/8x7 84 175 45 5 20/30 527 800 R18 900 20

241 342 557 309,372 361,95 269,24 282,702 765/373,126 223,52 700 817/476 222,504 6x6/8x7 84 175 45 5 20/30 527 800 R18 900 30

Performance specification and dimensions

Unit Size Max Output Torque (Nm) 1* Mechanical advantage Input torque (Nm) 1* Rim pull (Kg/hand) 1* Ratio Turns to close Valve mounting flange ISO 5211 A max valve shaft diam. A max valve shaft square B max valve shaft height C D E F G H H1 J K L L1 L2 M N P R S1 S2 T U Unit Weight (Kg) Recommended handwheel Rim Pull (Kg/hand)1l

M80 217.500 956,6 227 18 2479,7 619,9 F48/60 275 195 330 771,5 350 441,5 420 400 406,75 370 150 900 834 674,5 160 608 330

M90 271,500 1195,8 227 18 3099,6 774,9 F48/60 310 220 365 897 400 537 430 450 442 410 180 1,100 884 725 160 730 360

M100 337,500 1485,9 227 18 3852,4 963,1 F60 350 248 403 1052,7 450 652,7 430 530 481 456 215 1,340 964 805 160 840 400

10 40 1.160 800 28

9 40 1.520 800 28

9 40/50 2.130 800 28

NOTES: * max output/input torque 2 based on 500 life cycles and 100% overload capability * available different ratios

A Regal Brand

Available ratios

1) The worm gear with this ratio, open the valve with clockwise rotation.

A Regal Brand

Available ratios

A Regal Brand

Handwheels HANDWHEEL - DATA ØA ±10 200 300 400 500 600 700 800 900 1000

B ±15 8 21 34 48 64 79 92 101 115

No.OF SPOKES 3 3 4 4 4 4 6 6 6

ØC 16 20 25 25 25 25 25 25 25

WEIGHT (Kg) 1.0 2.0 3.0 4.0 4.5 5.0 6.5 8.0 10.0

HANDWHEEL - DATA ØD

ØE

+0.05/+0.1 +0.05/+0.1

Handwheel selection procedure 1. For optimum performance handwheels should be selected from the green shaded area. 2. Determine the required input torque

from 3 below.

12.00 15.00 20.00 25.40 30.00 31.70

4 5 6 8 8 8

ØF

G

H

J

±2

±0.5

0/+0.5

±2

40 40 50 50 50 50

70 70 80 80 80 100

30 42 58 58 58 76

8 8 10 10 10 12

3. Input torque = required output torque mechanical advantage*. 4. Determine the maximum allowable handwheel rim effort for your application. 5. Select handwheel rim diameter. *For mechanical advantage refer to table on page 3.

A Regal Brand

Divisions of Regal Corporation. Specifications are subject to change without notice - april 2016

MASTERGEARItaly COSTRUZIONI MECCANICHE LEGNANESI S.r.L. unipersonale

Via Del Brugo, 5 20025 LEGNANO (MI) ITALY Phone: (39) 0331-548-847 Fax: (39) 0331-592.800 [email protected]

MASTERGEAR

U.S.A.

P.O. Box 298 Beloit, WI 53512-0298 5560 E. Buss Road, Clinton, Wisconsin 53525 Phone: 1-608-361-5600 Fax: 1-608-365-6812 [email protected]

A Regal Brand