Ky Parts Manual 1k122
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Genset Parts Catalog KY KYD
Printed in U.S.A.
5/03
981-0246D (KY Spec A-L and KYD Spec A-B) Replaces 6-99 (Spec A-J)
To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below.
MODEL AND SPEC NO.
SERIAL NO.
DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)
The following symbols are used in Onan manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil.
with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!
with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-1
Introduction This parts manual applies to the KY Recreational Vehicle Sets as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Right and left sides are determined by facing the engine end (front) of the set.
Generator Set Data Table MODEL AND SPECIFICATION
Wiring Diagram
WATTS
VOLTS
HERTZ
FUEL
3.3KY–FR/11544F 3.3KY–FR/11544G
3300 3300
100 100
50 50
LPG Vapor LPG Vapor
611–1245–03 611–1264–03
3.3KY–FR/26119B–E 3.3KY–FR/26119F 3.3KY–FR/26119G–H 3.3KY–FR/26119J–L
3300 3300 3300 3300
230 230 230 230
50 50 50 50
LPG LPG LPG LPG
Vapor Vapor Vapor Vapor
611–1226? 611–1245–05 611–1264–05 611–1268–05
3.3KYD–3272A–B
3300
230
50
LPG Vapor
611–1268–05
3.6KY–FA/11276A
3600
120
60
LPG Vapor
611–1194
3.6KY–FA/26120B–E 3.6KY–FA/26120F 3.6KY–FA/26120G–H 3.6KY–FA/26120J–L
3600 3600 3600 3600
120 120 120 120
60 60 60 60
LPG LPG LPG LPG
611–1225 611–1246 611–1265 611–1267
3.6KY–FR/11572G–H 3.6KY–FR/11572J–K
3600 3600
100 100
50 50
Gasoline Gasoline
611–1263–03 611–1268–03
3.6KY–FR/33742B–E 3.6KY–FR/33742F–H 3.6KY–FR/33742J–K
3600 3600 3600
220 230 230
50 50 50
Gasoline Gasoline Gasoline
611–1212? 611–1245–05 611–1268–05
3.6KYD–3270A–B 3.6KYD–3271A
3600 3600
120 230
60 50
LPG Vapor Gasoline
611–1267 611–1268–05
4.0KY–FA/11320E 4.0KY–FA/11320F 4.0KY–FA/11320G–H 4.0KY–FA/11320J
4000 4000 4000 4000
120 120 120 120
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
Continued on next page. ––>
1
Vapor Vapor Vapor Vapor
611–1225 611–1246 611–1265 611–1267
* – The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. Continued from page 1.
Generator Set Data Table MODEL AND SPECIFICATION WATTS 4.0KY–FA/11580G–H 4000 4.0KY–FA/11580J–K 4000
VOLTS 120 120
HERTZ 60 60
FUEL Gasoline Gasoline
Wiring Diagram 611–1265 611–1267
4.0KY–FA/26100A 4.0KY–FA/26100B–E 4.0KY–FA/26100F 4.0KY–FA/26100G–H 4.0KY–FA/26100J–K
4000 4000 4000 4000 4000
120 120 120 120 120
60 60 60 60 60
Gasoline Gasoline Gasoline Gasoline Gasoline
611–1194 611–1225 611–1246 611–1265 611–1267
4.0KY–FR/11429E 4.0KY–FR/11429F 4.0KY–FR/11429G–H 4.0KY–FR/11429J–K
4000 4000 4000 4000
100 100 100 100
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
611–1268–03 611–1255–03 611–1263–03 611–1268–03
4.0KY–FR/65697E 4.0KY–FR/65697F 4.0KY–FR/65697G–H 4.0KY–FR/65697J–K
4000 4000 4000 4000
100 100 100 100
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
611–1268–04 611–1255–04 611–1263–04 611–1268–04
4.0KYD–3269A
4000
120
60
Gasoline
611–1267
* – The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.
2
Index Adapter, Exhaust (KY), 35 Adapter, Gasoline Air Cleaner (KY Begin Spec D and KYD), 17 Adapter, Gasoline Air Cleaner (KY Spec A–H), 15 Adapter, LP Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Adapter, LP Air Cleaner (KY Spec A–D), 19 Adapter, LP Air Cleaner (KY Spec E–K and KYD), 21 Adapter, Resonator (KY Spec A), 37 Arm, Rocker, 8 Armature, Starter (KY Begin Spec K and KYD), 27 Armature, Starter (KY Spec A–J), 26
Breaker, Circuit (KY Spec A), 51 Breaker, Circuit (KY Spec B–H), 54 Brush, Generator, 25 Brush, Generator (KY Spec A), 24 Bushing, Enclosure Base (KY Begin Spec F), 39 Bushing, Fuel Tank Reducer, 36 Cable, Starter, 25 Cable, Starter (KY Spec A), 51 Camshaft, 10 Cap, Choke Dome (KY Begin Spec J and KYD), 17 Cap, Choke Dome (KY Spec A–H), 15 Cap, Starter Drive (KY Begin Spec K and KYD), 27 Cap, Starter Drive (KY Spec A–J), 26 Cap, Starter End (KY Begin Spec K and KYD), 27 Cap, Starter End (KY Spec A–J), 26 Carburetor (KY Begin Spec J and KYD), 17 Carburetor (KY Spec A–H), 15 Carburetor Gasoline (KY Spec A–H), 15 Carburetor LP (KY Begin Spec L and KYD Begin Spec B), 23 Carburetor LP (KY Spec A–D), 19 Carburetor LP (KY Spec E–K and KYD), 21 Carburetor, (KY Begin Spec J and KYD), 16 Carburetor, LP (KY Spec A–D), 19 Carburetor, LP (KY Spec E–K and KYD), 21 Charger, Battery (KY Begin Spec B), 45 Clip, Governor Retainer, 13 Clip, Piston Pin, 9 Clutch, Starter (KY Spec A–J), 26 Coil, Ignition (KY Begin Spec J and KYD), 25 Coil, Ignition (KY Spec A), 51 Coil, Ignition (KY Spec B–H), 54 Components, Starter (KY Begin Spec K and KYD), 27 Components, Starter (KY Spec A–J), 26 Conduit (KY Begin Spec B), 39 Connector, Fuel Tank Barbed Hose, 36 Connector, Fuel Valve Female (KY Spec A–D), 19 Connector, Fuel Valve Female (KY Spec E–K and KYD Spec B), 23 Connector, Fuel Valve Female (KY Spec E–K and KYD), 21 Connector, LP Regulator Hose (KY Spec A–D), 19 Connector, Straight (KY Begin Spec B), 39 Control (KY Spec A), 51 Control (KY Spec B–H), 54 Coupling, Fuel Tank, 36 Coupling, Fuel Valve Anchor (KY Spec A–D), 19 Coupling, Fuel Valve Anchor (KY Spec E–K and KYD Spec B), 23 Coupling, Fuel Valve Anchor (KY Spec E–K and KYD), 21 Cover Assy, Enclosure (KY Begin Spec B), 45 Cover Assy, Enclosure (Spec A), 43 Cover, Air Cleaner (KY Begin Spec B and KYD), 28 Cover, Air Cleaner (KY Spec A), 24 Cover, Air Cylinder, 29 Cover, Air Filter Thermostat (KY Spec A), 24 Cover, Choke (KY Begin Spec J and KYD), 17 Cover, Choke (KY Spec A–H), 15
Backplate, Exhaust (KY), 35 Barrier, Exhaust (KY Begin Spec B), 39 Base, Enclosure (KY Begin Spec B), 39 Base, Enclosure (KY Spec A), 37 Base, Enclosure (KYD), 40, 41 Base, KY Underfloor, 49 Base, Oil (KY Begin Spec B and KYD), 31 Base, Oil (KY Spec A), 30 Bearing, Balancer Shaft, 11 Bearing, Block End, 9 Bearing, Camshaft, 10 Bearing, Flange (KY Begin Spec J and KYD), 17 Bearing, Flange (KY Spec A–H), 15 Bearing, Gearcase End, 9 Bearing, Rotor (KY Begin Spec B and KYD), 53 Bearing, Rotor (KY Spec A), 51 Bezel, On/Off Switch Mounting (KY Spec A), 51 Block Assy, Brush, 25 Block Assy, Brush (KY Spec A), 24 Block, Brush, 25 Block, Brush (KY Spec A), 24 Board, PC (KY Begin Spec B), 39 Board, PC (KY Begin Spec J), 39 Board, PC (KY Spec A), 37 Boot, Generator Harness Insulating (KY Begin Spec J and KYD), 59 Boot, Generator Harness Insulating (KY Spec B–F), 57 Boot, Generator Harness Insulating (KY Spec G–H), 58 Boot, Spark Plug, 25 Boot, Spark Plug (KY Spec A), 51 Boot, Spark Plug (KY Spec B–H), 54 Brace, KY Underfloor Mounting Back , 48 Bracket, Control (KY Begin Spec J), 39 Bracket, Control (KY Spec A), 37 Bracket, Control (KY Spec B–H), 39 Bracket, Fuel Regulator (KY Begin Spec L and KYD Begin Spec B), 23 Bracket, Inlet Insulation (KY Begin Spec B), 45 Bracket, Muffler (KY Spec A), 32 Bracket, Regulator (KY Spec A–D), 19 Bracket, Regulator (KY Spec E–K and KYD), 21 Bracket, Solenoid (KY Spec A–D), 19 Bracket, Solenoid (KY Spec E–K and KYD Spec B), 23 Bracket, Solenoid (KY Spec E–K and KYD), 21 Bracket, Transformer (KY Begin Spec B and KYD), 53 Breaker, Circuit (KY Begin Spec J and KYD), 55
3
Index Cover, Choke Element (KY Begin Spec J and KYD), 17 Cover, Choke Element (KY Spec A–H), 15 Cover, Crankcase, 11 Cover, Drain (KY Begin Spec B), 39 Cover, KY Housing , 49 Cover, Resonator (KY Begin Spec B and KYD), 28 Cover, Starter Spring (KY Spec A–J), 26 Cover, Valve, 8 Crankshaft, 9 Cylinder, Air, 29
Gasket, Exhaust (KY Spec A), 32 Gasket, Exhaust Manifold (KYD), 34 Gasket, Exhaust Muffler (KYD), 34 Gasket, Gasoline Air Cleaner Adapter (KY Begin Spec J and KYD), 17 Gasket, Gasoline Air Cleaner Adapter (KY Spec A–H), 15 Gasket, Gasoline Intake Manifold (KY Spec A–H), 15 Gasket, Gasoline Manifold Insulator (KY Spec A–H), 15 Gasket, Insulator (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Intake Manifold (KY Begin Spec J and KYD), 17 Gasket, LP Air Cleaner Adapter (KY Spec A–D), 19 Gasket, LP Air Cleaner Adapter (KY Spec E–K and KYD), 21 Gasket, LP Carburetor (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor (KY Spec A–D), 19 Gasket, LP Carburetor (KY Spec E–K and KYD), 21 Gasket, LP Carburetor Flange (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor Flange (KY Spec A–D), 19 Gasket, LP Carburetor Flange (KY Spec E–K and KYD), 21 Gasket, LP Intake Manifold (KY Spec A–D), 19 Gasket, LP Intake Manifold (KY Spec E–K and KYD), 21 Gasket, LP Manifold Insulator (KY Spec A–D), 19 Gasket, LP Manifold Insulator (KY Spec E–K and KYD), 21 Gasket, Manifold Insulator (KY Begin Spec J and KYD), 17 Gasket, Oil Base (KY Begin Spec B and KYD), 31 Gasket, Oil Base (KY Spec A), 30 Gasket, Resonator (KY Spec A), 37 Gasket, Service (KY Begin Spec B), 45 Gasket, Valve Cover, 8 Gear, Balancer, 9 Gear, Camshaft, 10 Gear, Crankshaft, 9 Gear, Governor, 10 Gear, Starter (KY Spec A–J), 26 Generator (KY Begin Spec B and KYD), 53 Generator (KY Spec A), 51 Governor, 13 Grommet, Enclosure Base (KY Begin Spec B), 39 Grommet, Enclosure Base (KY Spec A), 37 Grommet, Enclosure Base (KYD), 41 Grommet, Enclosure Cover (KY Begin Spec B), 45 Grommet, Enclosure Cover (Spec A), 43 Grommet, KY Housing Rubber, 49 Grommet, Underfloor Mounting Remote (KY), 46 Guide, Push Rod, 8
Diode, Remote (KY Spec B–E), 64 Dipper, Oil, 9 Edging, Base Pan (KY Begin Spec B), 39 Edging, Base Pan (KY Spec A), 37 Elbow, Enclosure Base Conduit (KY Spec A), 37 Elbow, Exhaust (KY Spec A), 37 Elbow, Exhaust (KY), 35 Elbow, Oil Base Male (KY Begin Spec B and KYD), 31 Element, Air Cleaner (KY Begin Spec B and KYD), 28 Element, Air Cleaner (KY Spec A), 24 Element, Choke Thermostat (KY Begin Spec J and KYD), 17 Element, Choke Thermostat (KY Spec A–H), 15 Element, Thermostat (KY Begin Spec B and KYD), 28 Element, Thermostat Preheat (KY Spec A), 24 Enclosure, Generator (KY Begin Spec B and KYD), 45 Enclosure, Generator (KY Spec A), 43 Endbell, 25 Endbell (KY Spec A), 24 Endbell (KY Spec B and KYD), 25 Exhaust (KY Begin Spec B), 33 Exhaust (KY Spec A), 32 Exhaust (KYD), 34 Filter, Fuel (KY Begin Spec J and KYD), 17 Filter, Fuel (KY Spec A–H), 15 Fitting, Fuel Valve Barbed Hose (KY Spec A–D), 19 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD Spec A), 19 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD Spec B), 23 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD), 21 Flyweight, 10 Fuse, Generator Harness (KY Spec A), 56 Fuse, Generator Harness (KY Spec B–F), 57 Fuse, Generator Harness (KY Spec G–H), 58
Hanger, Exhaust (KY), 35 Harness Location, Adapter, 60 Harness Location, Customer Interface Pigtail, 60 Harness Location, Extension, 60 Harness Location, Generator, 60 Harness Location, Remote , 60 Harness, AC Output (KY Begin Spec J and KYD), 55 Harness, AC Output (KY Spec B–H), 54 Harness, Adapter (KY Spec F–H and KYD), 62
Gasket, Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Carburetor (KY Begin Spec J and KYD), 17 Gasket, Carburetor (KY Spec A–H), 15 Gasket, Carburetor Flange (KY Begin Spec J and KYD), 17 Gasket, Carburetor Flange (KY Spec A–H), 15 Gasket, Crankcase, 11 Gasket, Cylinder Head, 8 Gasket, Exhaust (KY Begin Spec B), 33
4
Index Harness, Adapter (Spec F–H), 62 Harness, Customer Interface Pigtail (Spec F–H), 62 Harness, Customer Interface Pigtail (KY Spec B–E), 61 Harness, Customer Interface Pigtail (Spec B–E), 61 Harness, Engine (KY Begin Spec J and KYD), 59 Harness, Extension (KY Spec B–E), 61 Harness, Extension (KY Spec F–H and KYD), 62 Harness, Generator (KY Spec A), 56 Harness, Generator (KY Spec B–F), 57 Harness, Generator (KY Spec G–H), 58 Harness, Generator Harness Splitter (KY Spec B–F), 57 Harness, Generator Harness Splitter (KY Spec G–H), 58 Harness, Remote, 68 Harness, Remote (Switch Only), 66, 67 Harness, Remote (Switch Only) (KY Begin Spec Fand KYD), 65 Harness, Remote Adapter (KY Spec F–H and KYD), 63 Head, Cylinder, 8 Holder Assy, Brush (KY Begin Spec K and KYD), 27 Holder, Governor Spring, 13 Hose, Air Cleaner Preheat (KY Spec J and KYD), 25 Hose, Choke Preheat (KY Begin Spec B), 33 Hose, Choke Preheat (KY Spec A), 32 Hose, Fuel Tank, 36 Hose, Gasoline Fuel (KY Begin Spec J and KYD), 17 Hose, Gasoline Fuel (KY Spec A–H), 15 Hose, LP Fuel (KY Spec A–D), 19 Hose, LP Fuel (KY Spec E–K and KYD), 21 Hose, Preheat (KYD), 34 Housing, Air (KY Begin Spec B and KYD), 28 Housing, Choke (KY Begin Spec J and KYD), 17 Housing, Choke (KY Spec A–H), 15 Housing, Scroll (KY Spec A), 51 Housing, Stator (KY Begin Spec B and KYD), 53 Housing, Stator (KY Spec A), 51
Isolator, Generator/Engine Mount (KY Spec A), 37 Isolator, Mount (KYD), 41 Isolator, Muffler (KY Begin Spec B), 33 Isolator, Snubber (KY Begin Spec B), 39 Isolator, Snubber (KY Spec A), 37 Isolator, Snubber (KYD), 41 Key, Camshaft, 10 Key, Crankshaft, 9 Key, Fan Hub (KY Begin Spec B and KYD), 53 Key, Fan Hub (KY Spec A), 51 Kit, Air Filter (KY Begin Spec B and KYD), 28 Kit, Carburetor (KY Begin Spec K and KYD), 17 Kit, Carburetor Repair (KY Spec A–C), 15 Kit, Carburetor Repair (KY Spec A–J), 15, 17 Kit, Carburetor Solenoid Repair (KY Spec B–C)), 15 Kit, Enclosure Cover, 45 Kit, Exhaust Elbow, 68 Kit, Exhaust Elbow Adapter (KY), 35 Kit, Exhaust Tailpipe (KY), 35 Kit, Exhaust Tube (KY), 35 Kit, Fuel Tank, 36 Kit, Fuel Tank (Obsolete), 36 Kit, Governor Sleeve, 10 Kit, KY Housing, 49 Kit, KY Underfloor Base, 49 Kit, KY Underfloor Housing, 49 Kit, Mounting (Underfloor), 47 Kit, Remote Adapter, 68 Kit, Remote (KY Spec B–E), 64 Kit, Remote (Switch and Hourmeter), 66 Kit, Remote (Switch and Voltmeter), 67 Kit, Remote (Switch and Voltmeter) (KY Begin Spec F and KYD), 67 Kit, Remote (Switch Only), 65 Kit, Remote, (Switch Only), 65 Kit, Set Mounting, 68 Kit, Starter Drive (KY Begin Spec K and KYD Begin), 27 Kit, Starter Drive (KY Spec A–J), 26 Kit, Tailpipe Hanger, 68 Kit, Underfloor Mounting (KY Begin Spec B)), 46 Kit, Underfloor Mounting (KY), 46 Kit, Underfloor Mounting (KYD), 47 Kits (Misc), 68 Kits, KY Exhaust, 35 KY and KYD Labels, 69
Indicator, Oil (KY Begin Spec B and KYD), 31 Indicator, Oil (KY Spec A), 30 Insulation, Cover (KY Begin Spec B and KYD), 45 Insulation, Door (KY Begin Spec B), 45 Insulation, Exhaust (KY Spec A), 37 Insulation, Exhaust Baffle (Spec A), 43 Insulation, Exhaust Barrier (KY Begin Spec B), 39 Insulation, Inlet (KY Spec B–H), 45 Insulation, Inlet (Spec A), 43 Insulation, Inlet Baffle (KY Begin Spec B and KYD), 28 Insulator, Carburetor (KY Begin Spec J and KYD), 17 Insulator, Carburetor (KY Spec A–H), 15 Insulator, Exhaust (KY), 35 Insulator, Gasoline Intake Manifold (KY Spec A–H), 15 Insulator, Intake Manifold (KY Begin Spec J and KYD), 17 Insulator, LP Carburetor (KY Spec A–D), 19 Insulator, LP Carburetor (KY Spec E–K and KYD), 21 Insulator, LP Intake Manifold (KY Spec A–D), 19 Insulator, LP Intake Manifold (KY Spec E–K and KYD), 21 Isolator, Engine Mount (KY Begin Spec B), 39 Isolator, Generator Mount (KY Begin Spec B), 39
Label, Air Cleaner (KY Begin Spec B and KYD), 28 Label, Charger (KY Begin Spec B), 45 Latch Assy, Service (KY Begin Spec B), 45 Latch, Service (Spec A), 43 Lever, Governor, 13 Lever, Governor Control, 13 Line, LP Fuel Inlet (KY Spec A–D), 19 Line, LP Fuel Inlet (KY Spec E–K and KYD Spec B), 23 Line, LP Fuel Inlet (KY Spec E–K and KYD), 21 Linkage, Choke (KY Begin Spec J and KYD), 17 Linkage, Choke (KY Spec A–H), 15
5
Index Locations, Harness, 60 Lock, Valve Spring, 8
Plate, Oil Shield, 9 Plug, Drain (KY Begin Spec B and KYD), 31 Plug, Drain (KY Spec A), 30 Plug, Hole (KY Spec A), 51 Plug, Hole (KY Spec B–H), 54 Plug, Spark, 8 Potentiometer (KY Begin Spec J and KYD), 55 Potentiometer (KY Spec A), 51 Potentiometer (KY Spec B–H), 54 Pump, Fuel (KY Begin Spec J and KYD), 17 Pump, Fuel (KY Spec A–H), 15
Magneto (KY Begin Spec B and KYD), 25 Magneto (KY Spec A), 24 Manifold, Exhaust (KY Begin Spec B), 33 Manifold, Gasoline Intake (KY Spec A–H), 15 Manifold, Intake (KY Begin Spec J and KYD), 17 Manifold, LP Intake (KY Spec A–D), 19 Manifold, LP Intake (KY Spec E–K and KYD), 21 Meter, Battery Condition (KY Spec B–E), 64 Meter, Hour (Begin Spec F), 66 Meter, Hour (KY Spec B–E), 64 Meter, Volt (Begin Spec F), 67 Mixer (KY Begin Spec L and KYD Begin Spec B), 23 Mount, Generator, 47 Muffler (KY Begin Spec B), 33 Muffler (KY Spec A), 32 Muffler (KYD), 34
Rail, KY Underfloor Mounting Bottom, 48 Rail, Mounting (KYD), 47 Rail, Underfloor Mounting (KY), 46 Rectifier, Generator Harness Bridge (KY Spec A), 56 Regulator, Fuel (KY Begin Spec L and KYD Begin Spec B), 23 Regulator, LP (KY Spec A–D), 19 Regulator, LP (KY Spec E–K and KYD), 21 Regulator, Voltage (KY Spec A), 24 Regulator, Voltage (KY Spec B–H), 39 Relay, Start Solenoid (KY Spec A), 37 Relay, Start Solenoid (KY Spec B–H), 39 Relay, Start Solenoid (KYD), 41 Resistor, Generator Harness (KY Spec A), 56 Resistor, Generator Harness (KY Spec B–F), 57 Resistor, Generator Harness (KY Spec G–H), 58 Resonator, Exhaust (KY), 35 Resonator, Intake (KY Begin Spec B and KYD), 28 Retainer, Starter Clutch (KY Spec A–J), 26 Retainer, Starter Ring (KY Begin Spec K and KYD), 27 Retainer, Starter Spring (KY Spec A–J), 26 Retainer, Valve Spring, 8 Ring Set, Piston, 9 Ring, Collector (KY Begin Spec B and KYD), 53 Ring, Collector (KY Spec A), 51 Rings, Valve Guide, 8 Rod, Air Inlet (KY Spec A), 24 Rod, Connecting, 9 Rod, Governor, 13 Rod, Push, 8 Rotor Assy, Generator (KY Begin Spec B and KYD), 53 Rotor Assy, Generator (KY Spec A), 51
Nipple, Fuel Valve (KY Spec A–D), 19 Nipple, Fuel Valve (KY Spec E–K and KYD Spec B), 23 Nipple, Fuel Valve (KY Spec E–K and KYD), 21 O’Ring, Oil Fill Tube (KY Spec A), 30 O’Ring, Oil Indicator (KY Begin Spec B and KYD), 31 O’Ring, Oil Indicator (KY Spec A), 30 O’Ring, Rotor (KY Begin Spec B and KYD), 53 O’Ring, Rotor (KY Spec A), 51 Paint, 68 Paint, Enamel Green, 68 , Control (KY Begin Spec J and KYD), 55 , Control (KY Spec A), 51 , Control (KY Spec B–H), 54 , KY Housing, 49 , Remote, 65, 66 , Remote (KY Begin Spec F and KYD), 67 , Remote (KY Spec B–E), 64 , Remote Switch and Hourmeter, 66 , Remote Switch and Voltmeter (KY Begin Spec F and KYD), 67 , Remote Switch only, 65 , Service (KY Begin Spec B), 45 , Service (Spec A), 43 , Under Floor (KYD), 47 , Underfloor Mounting (KY), 46 Pawl, Latch, 43 PCB, Control (KYD), 41 Pin, Cylinder Head Hollow Dowel, 8 Pin, Decompression, 10 Pin, Endbell Roll (KY Spec A), 24 Pin, Parallel, 11 Pin, Piston, 9 Pin, Starter Spiral Roll (KY Spec A–J), 26 Pipe, Exhaust (KYD), 34 Piston, 9 Pivot, Speed Adjusting, 13 Plate, Oil Level, 11
Seal, Air (KY Begin Spec B and KYD), 28 Seal, Air cleaner Spacer (KY Spec E–K and KYD), 21 Seal, Air Filter Foam (KY Begin Spec B and KYD), 28 Seal, Barrier Edge (KY Begin Spec B), 39 Seal, Crankshaft Oil, 9 Seal, Cylinder Block Oil, 13 Seal, Endbell (KY Spec A), 24 Seal, Valve Stem, 8 Shaft, Balancer, 11 Shaft, Flyweight, 10 Shaft, Governor Lever, 13 Shield, Carburetor (KY Begin Spec J and KYD), 55 Shield, Carburetor (KY Spec A), 51
6
Index Shield, Carburetor (KY Spec B–H), 54 Shield, Control (KY Spec A), 51 Shield, Exhaust Insulation (KYD), 41 Shield, Heat (KY Spec A), 37 Shim, Balancer, 11 Shim, Breather Valve, 8 Shim, Camshaft, 10 Shim, Crankshaft, 9 Sleeve, Governor, 10 Solenoid, Gasoline Fuel Cut (KY Begin Spec B–C), 15 Solenoid, Gasoline Fuel Cutoff (KY Begin Spec K and KYD), 17 Solenoid, Start (KY Begin Spec B), 39 Spacer, Muffler (Isolator KYD), 34 Spline, Starter, 26 Spring, Decompression, 10 Spring, Generator Brush, 25 Spring, Generator Brush (KY Spec A), 24 Spring, Governor, 13 Spring, Governor Adjusting Screw, 13 Spring, Governor Rod, 13 Spring, Starter Pinion (KY Spec A–J), 26 Spring, Valve, 8 Starter, 25 Starter (KY Spec A), 51 Stator, Generator (KY Begin Spec B and KYD), 53 Stator, Generator (KY Spec A), 51 Stiffener, Bracket (KY Spec A–D), 19 Stiffener, Bracket (KY Spec E–K and KYD), 21 Strap, Bond (KY Begin Spec B and KYD), 28 Strap, Bond (KY Spec A), 24 Stud, Exhaust (KY Begin Spec B), 33 Stud, Exhaust (KY Spec A), 32 Stud, Exhaust (KYD), 34
Switch, Oil Level (KY Spec A), 30 Switch, Oil Level (KY Spec B–G ), 31 Switch, Remote Start/Stop (KY Begin Spec F and KYD), 65 Switch, Remote Start/Stop (KY Spec B–E), 64 Switch, Remote Start/Stop Switch and Hourmeter (Begin Spec F), 66 Switch, Remote Start/Stop Switch and Voltmeter (KY Begin Spec F and KYD), 67 Switch, Start/Stop (Generator Harness) (KY Spec A), 56 Switch, Start/Stop (KY Begin Spec J and KYD), 55 Switch, Start/Stop (KY Spec B–H), 54 Tank, Fuel, 36 Tappet, 10 Terminal, Spark Plug, 25 Terminal, Spark Plug (KY Spec B–H), 54 Transformer, Voltage (KY Begin Spec B and KYD), 53 Transformer, Voltage (KY Begin Spec J and KYD), 55 Tube, Breather, 8 Tube, Exhaust (KY), 35 Tube, Oil Fill (KY Spec A), 30 Tube, Spacer (KY Begin Spec B), 39 Valve Assy, Fuel (KY Spec A–D), 19 Valve Assy, Fuel (KY Spec E–K and KYD Spec B), 23 Valve Assy, Fuel (KY Spec E–K and KYD), 21 Valve, Breather, 8 Valve, Fuel Tank Shutoff, 36 Valve, Intake/Exhaust, 8 Wheel Assy, Blower (KY Begin Spec B and KYD), 53 Wheel Assy, Blower (KY Spec A), 51 Wrapper, Air Cylinder, 29
7
Cylinder Head 25
9
24
10 9
8
8 28
11 7
27
12
6
4
23
7
13 14
5
15 20
3
22
21
16 5 18
22
2 19
17 1
REF NO.
PART NO.
QTY USED
1
2 3
110–3887 110–3888 110–3893 110–3890
1 1 1 1
110–3580
2
167–0275 167–0805 740–1008 110–3750
1 1 2 2
110–3698 110–3701 110–3700 110–3914 509–0289 110–3750–03
2 2 2 2 1 2
4
5 6 7 8 9 10 11 12
PART DESCRIPTION Valve Intake Exhaust Gasket, Cylinder Head Head, Cylinder (Includes Guides, Seats and Valve Guide Rings) Rings, Valve Guide Plug, Spark 60Hz 50Hz Washer, Flat (M10) Bolt, Cylinder Head (M10 x 1.25 x 66mm) Washer, Valve Spring Spring, Valve Retainer, Valve Spring Lock, Valve Spring Seal, Valve Stem Bolt, Flange (M10 x 1.5 x 115mm)
8
REF NO.
PART NO.
QTY USED
13 14
123–1920
1
15
110–3922–01 110–3922–02 110–3751–00
1 1 1
16
110–3751–01
1
17 18 19 20
110–3892 110–3743 110–3861 800–3026
2 1 1 7
21 22 23 24 25 26 27 28
123–1917 503–1851 115–0465 185–7144 115–0496 115–0471 115–0472 115–0497
1 2 2 2 2 2 1 2
PART DESCRIPTION Valve, Breather Shim, Breather Valve .010 .020 Bolt, Cylinder Head (M8 x 1.25 x 85mm) Bolt, Cylinder Head (M8 x 1.25 x 48mm) Pin, Hollow Dowel Cover, Valve Gasket, Valve Cover Screw, Hex Flange Head (M6 x 1 x 25mm) Tube, Breather Clamp, Hose Arm, Rocker Nut, Rocker Arm Adjusting Nut, Lock Adjusting Rod, Push Guide, Push Rod Stud, Rocker Arm
KY/ KYD
Crankshaft
2
1 3
4
4
5 12 6 7 9
8
10 11
13 15
14
16 REF NO.
PART NO.
QTY USED
1 112–0291 185–6828 185–6826
1 1 1
113–0353 185–6829 185–6827 112–0290 112–0255 510–0160 104–1901 104–1899 104–1780 515–0293 510–0161 509–0258
1 1 1 1 2 1 1 1 1 1 1 1
2
3 4 5 6 7 8 9 10 11
PART DESCRIPTION
REF NO.
Piston (Includes Pin & Clip) Standard 0.25 Oversize 0.50 Oversize Ring Set, Piston Standard 0.25 Oversize 0.50 Oversize Pin, Piston Clip, Piston Pin Bearing, Block End Gear, Crankshaft Gear, Balancer Crankshaft Key, Woodruff Bearing, Gearcase End Seal, Oil
PART NO.
QTY USED
12 104–1721–01 104–1721–02 104–1721–03 104–1721–05 104–1721–07 104–1721–08
3 3 3 3 3 3
114–0373 No Replacement No Replacement 14 114–0367 15 120–1264 16 114–0366
1 1 1 2 1 1
13
9
PART DESCRIPTION Shim (Use As Required) 0.20mm 0.30mm 0.40mm 0.50mm 0.60mm 0.70mm Rod Assy, Connecting (Includes Bolt) Standard 0.25 Undersize 0.50 Undersize Bolt, Connecting Rod Plate, Oil Shield Dipper, Oil
KY/ KYD
Camshaft
5 & 9
3
2
4 & 9 11 1 10
9
11 6
18 4
8
8
5 17
7
16 6 12
13 14 15
REF NO.
PART NO.
QTY USED
1 2
115–0463 105–0682
2 1
3
105–0724
1
4
105–0681
1
5 6 7 8 9 10 11 12 13 14
105–0731 150–2464 150–2302 150–2305 515–0305 150–2465 150–2466 150–2604 526–2077 526–2078
1 1 1 1 1 1 1 1 1 1
PART DESCRIPTION
REF NO.
PART NO.
Tappet Camshaft Assy (Spec A–D) (Includes Parts Marked +) Camshaft (Begin Spec E) (Includes Parts Marked °) +Gear Assy, Camshaft (Spec A–D) (Includes Flyweight, Flyweight Shaft and Pin) °Gear, Camshaft (Begin Spec E) Flyweight Shaft, Flyweight Pin, Decompression Spring °+Key, Woodruff +Pin, Decompression +Spring, Decompression Gear, Governor *Washer, Flat *Washer, Flat
15
541–0508
1
16 17
510–0163
1
104–1896–01 104–1896–02 104–1896–03 104–1896–04 104–1896–05 104–1896–06 104–1896–07 115–0471
3 3 3 3 3 3 3 2
18
QTY USED
PART DESCRIPTION Sleeve Kit, Governor (Includes Washers Marked *, Governor Stop, Governor Sleeve and Governor Shaft) Bearing, Ball Shim (Use As Required) .50mm .60mm .70mm .80mm .90mm 1.00mm 1.20mm Rod, Push
+ – Parts Included in Camshaft Assy (Spec A–D) ° – Parts Included in Camshaft Assy (Begin Spec E) * – Washers Included in Governor Sleeve Kit.
10
KY/ KYD
Crankcase Cover
7
9
1
8
2
6 5 4
3
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Cover, Crankcase Bolt, Crankcase Cover (M8 x 1.25 x 30mm) Gasket, Crankcase Screw, Hex Head Cap (Spec A–F) Plate, Oil Level (Spec A–F) Pin, Parallel Shaft, Balancer (Includes Shaft and Gear)
8 9
510–0163
1
104–1896–01 104–1896–02 104–1896–03 104–1896–04 104–1896–05 104–1896–06 104–1896–07
3 3 3 3 3 3 3
1 2
101–0787 815–0781
1 9
3 4
101–0788 102–1421
1 2
5
102–1419
1
6 7
775–0074 104–1792
2 1
11
PART DESCRIPTION Bearing, Ball Shim, Balancer (Use as Required) 0.50mm 0.60mm 0.70mm 0.80mm 0.90mm 1.00mm 1.20mm
KY/ KYD
12
KY/ KYD
Governor 5
6
7
4 8
1
3
15
9
2
14
16
10
17 12
13 18
8
11
19
20
REF NO.
PART NO.
QTY USED
1 2 3 4 5
150–2393 150–2396 870–0465 526–0122 718–1039
1 1 1 1 1
6 7 8 9 10
518–0617 740–1002 150–2394 150–2395 150–2391
1 1 2 1 1
PART DESCRIPTION
REF NO.
Lever, Governor Holder, Governor Spring Nut, Square (M8 x 1.25mm) Washer, Flat (5/16”) Screw, Hex Head Cap (M8 x 1.25 x 35mm) Clip, Retainer Washer, Flat (M5) Spring, Adjusting Screw Screw, Special Spring, Governor Rod
11 12 13 14 15 16 17 18 19 20
13
PART NO.
QTY USED
150–2392 518–0576 150–2401 150–2448 150–2390 870–2159 150–2398 150–2549–02 150–2514 520–2215
1 2 1 1 1 1 1 1 1 1
PART DESCRIPTION Rod, Governor Clip, Retainer Shaft, Governor Lever Seal, Oil Spring, Governor Nut, Flanged (M8 x 1.25) Pivot, Speed Adjusting Lever, Governor Control Screw, Governor Adjust Stud, Control Lever Mounting
KY/ KYD
Carburetor Gasoline (KY Spec A–H)
8 9 13
10
11
12
15
16 14
2 1
3 4 5 7
17
6
18 19 31 30 26 22 21
27
28
20
29 32
23
24
26
25
14
KY/ KYD
Carburetor Gasoline (KY Spec A–H) REF NO. 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17
18 19
PART NO.
QTY USED
146–0530 154–2821 154–2815 146–0531 146–0532 146–0533
1 2 1 1 1 1
146–0534 146–0614 146–0741
1 1 1
153–0639 232–3720 153–0638–01 153–0659 517–0305 153–0640
1 1 1 1 1 1
153–0637–01 153–0651–02 526–0003 860–2005
1 1 1 1
145–0687–02 145–0705–02 740–1004 800–2046
1 1 2 2
20 145–0617 145–0695 145–0625
1 1 1
23 24
140–2586 140–2771–01 149–2457 149–2311–01
1 1 1 1
25
823–1002–03
1
26 27
503–1951–09
28
503–1759 503–1912–01 146–0615
2 1 1 1 1
29 30 31
898–1314–05 870–2159 154–2818
1 2 2
21 22
PART DESCRIPTION
REF NO.
Insulator Gasket, Intake Manifold Manifold, Intake Gasket, Manifold Insulator +Insulator Gasket, Carburetor ◊Carburetor Spec A Spec B–C Obsolete Spec D–H, Spec J thru S/N F120599 Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke Spec A Spec B–H Washer, Flat (3/16”) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner Spec B, C ~ Spec D–H Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Gasket, Carburetor Flange * Spec A ~ Spec B–H Adapter, Air Cleaner (Spec A) Obsolete Gasket, Air Cleaner Adapter *^ Spec A–D +~ Spec E–H Filter, Fuel Pump, Fuel (Electric) (E2) (Spade Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose (.47”) Hose, Fuel Spec A (460mm) Spec B–J (546mm) Solenoid, Fuel Cutoff (Spec B–C Non Emissions Only) (E3)(Not Replaceable Spec D–J) Sleeving, Convoluted Nut, Flanged (M8 x 1.25mm) Stud
PART NO.
QTY USED
32
146–0646
1
146–0758
1
146–0651
1
146–0759
1
146–0743
1
146–0742
1
PART DESCRIPTION Kits (Parts Without Part Numbers are Not Sold Separately) Solenoid (Spec B, C) (For use with Carburetor 146–0614 (Includes Solenoid Valve Assy, Gaskets and Solenoid Holder) Carburetor (Spec B–H, J thru S/N F120599) (For use with Carburetor 146–0741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (Spec A–C) (For use with Carburetors 146–0534 and 146–0614) (Includes Gaskets Marked , Parts Marked ^, Float, Gaskets, Float Valve, Float Pin and Main Limiter Cap) Spec A (Includes Gaskets Marked , Parts Marked * and Carburetor 146–0534) Spec B–C Emissions Conversion Kit (Includes Gaskets Marked and Parts Marked ~) (Converts to Emissions Carburetor 146–0741 introduced for Spec D) Spec D–H, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 146–0741) Obsolete
– Gaskets Included with Carburetors and Repair Kits. ◊ – Carburetor Part Numbers are embossed on the Carburetor. * – Parts Included with Carburetor (Spec A) ~ – Parts Included with Emissions Carburetor Conversion Kit (Spec B–C) ^ – Parts Included with Carburetor Repair Kit (Spec A–C) + – Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) ⊃ – Parts Included with Carburetor (During Spec J)
15
KY/ KYD
Carburetor, Gasoline (KY Begin Spec J and KYD)
8 9 13
10
11
12
15
16 14
1 3 4 5 6 2 7 17
30 29 19
22
18
28
26 27
20 21 31
32
23
24 26 25
16
KY/ KYD
Carburetor, Gasoline (KY Begin Spec J and KYD) REF NO. 1 2 3 4 5 6 7
PART NO.
QTY USED
146–0530 154–2821 154–2815 146–0531 146–0532 146–0533
1 2 1 1 1 1 1
8 9 10 11 12 13 14
146–0741 146–0765 146–0803 153–0639 232–3720 153–0638–01 153–0659 517–0305 153–0640 153–0651–02
1 1 1 1 1 1 1 1
15 16 17
526–0003 860–2005 145–0705–02
1 1 1
18 19
740–1004 800–2046
2 2
20 21 22 23 24
140–2536–06 145–0695 140–2771–01 149–2457 149–2311–02
1 1 1 1 1
25
823–1002–03
1
26 27
503–1951–09 503–1912–01
2 1
PART DESCRIPTION
REF NO.
+ Insulator, Head Gasket, Intake Manifold Manifold, Intake Gasket, Manifold Insulator Insulator, Carburetor Gasket, Carburetor Carburetor Spec J thru S/N F120599 Spec J After S/N F120599 Spec K Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke (KY Begin Spec and KYD) Washer, Flat (3/16”) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner (KY Begin Spec D and KYD) Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Seal, Air Cleaner Spacer Gasket, Carburetor Flange Gasket, Air Cleaner Adapter Filter, Fuel Pump, Fuel (Electric) (E2) (Ring Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose Hose, Fuel (546mm)
28 29 30 31 32
PART NO.
QTY USED
146–0615 870–2159 154–2818 898–1314–05
1 2 2 1
146–0785 146–0758
1 1
146–0783
1
146–0784
1
146–0742
1
PART DESCRIPTION Solenoid, Fuel Cutoff Nut, Flanged (M8 x 1.25mm) Stud Sleeving, Convoluted Kit, Carburetor (w/Carburetor 146–0803) Carburetor (Spec B–H, J thru S/N F120599) (For use with Carburetor 146–0741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (For use Begining S/N F120600 (During Spec J) (Includes Parts Marked + and the Following Repair Package) Carburetor Package, Repair (For use Beginning S/N F120600 During Spec J) (Includes Float, Float Valve, Float Pin, and Gaskets) Spec D–H, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 146–0741) Obsolete
+ – Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) ⊃ – Parts Included with Carburetor (During Spec J)
17
KY/ KYD
Carburetor LP (KY Spec A–D) 33
32 31
30
34 29 35 28 36
22
37
38 19
25 26
23 27 22 21
24
20 10
10 19
6
12
18
3
7 13
8
4 5
17 9
16 10 14
11
1 2
15
18
KY/ KYD
Carburetor LP (KY Spec A–D) REF NO.
PART NO.
QTY USED
1 2 3 4 5 6 7 8 9
146–0530 154–2821 154–2815 154–2818 870–2159 146–0531 146–0532 146–0533 503–2006
1 2 1 2 2 1 1 1 1
10 11 12 13 14
503–2094 503–1418 146–0602 140–2586 145–0625
3 1 1 1 1
16
145–0617 145–0695 800–2046
1 1 2
17 18
740–1004 145–0687–02
2 1
19
503–2015
2
20
502–0395
1
15
21
148–0987
1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Insulator, Head Gasket, Intake Manifold Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) Gasket, Manifold Insulator Insulator Gasket, Carburetor Hose, Fuel (5.63” Lg) (.375 ID x .75 OD) Clamp, Hose Hose, Fuel Carburetor Gasket, Air Cleaner Adapter Adapter, Air Cleaner (Spec A) Obsolete Gasket, Carburetor Flange Spec A Begin Spec B Screw, Hex Head Cap (M6 x 1 x 80mm) Washer, Flat (M6) Adapter, Air Cleaner (Spec B–D) Hose, Fuel (40”) (.38 ID x .69 OD) Connector, Hose (1/8 NPT x 1/4” ID) (Beginning Spec E, Hose Connector Supplied with Regulator) Regulator (K2)(Includes Inlet Fitting)
22 23 24
503–1851 307–2831–02 823–0003–06
3 1 1
25
821–0005
1
26 27
148–0985–02 821–0004
1 1
28 29
502–1162
1
30 31 32
307–2501 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1
33
502–1214
1
34
502–1200
1
502–1201 505–0071
1 1
37
307–2795–02 307–2824–02 823–1002–03
1 1 1
38
856–0006
2
35
36
19
PART DESCRIPTION Clamp, Hose Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm) Screw, Lock Head Flange (10–32 x 1/2”) Bracket, Regulator Screw, Flange Lock Hex (#10–32 x 5/16”) Fitting, Barbed Hose Valve Assy, Fuel (E3) LP Liquid sets LP Vapor sets Nipple, Close Coupling, Anchor Line, Inlet Fuel (KY Begin Spec B)(75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (KY Begin Spec B and Spec 11276A) Fitting, Barbed Hose (Spec A Except Spec 11276A) Nipple KY Spec A (Except 11276A) KY Spec 11276A Bracket, Solenoid KY Spec A KY Begin Spec B Obsolete Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6)
KY/ KYD
Carburetor LP (KY Spec E–K and KYD Spec A) 31
30 29
28
27 32 26 33
19
34 35
37 19
23
38 24 21 25 36
20
22 10
10 9 3
18
10 6
11 17
12
7 8
4
13 5
16 15 1
2
14
20
KY/ KYD
Carburetor LP (KY Spec E–K and KYD) REF NO.
PART NO.
QTY USED
146–0722
1
146–0530 154–2821 154–2815 154–2818 870–2159 146–0531 146–0532 146–0533 503–2006
1 2 1 2 2 1 1 1 1
10 11 12 13
503–1851 146–0668 140–2771–01 145–0695
3 1 1 1
14 15
104–2536–06 800–2046
1 2
16 17 18
740–1004 145–0705–02 503–2015
2 1 1
19 20 21 22
503–1851 148–1013 307–2831–02 823–0003–06
2 1 1 1
1 2 3 4 5 6 7 8 9
PART DESCRIPTION Kit,Carburetor (Includes Parts Marked +) Insulator, Head Gasket, Intake Manifold *Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) *+Gasket, Manifold Insulator *Insulator *+Gasket, Carburetor *Hose, Fuel (5.63” Lg) (.375 ID x .75 OD) *Clamp, Hose *+Carburetor *+Gasket, Air Cleaner Adapter *Gasket, Carburetor Flange (KY Begin Spec B and KYD) *Seal, Air cleaner Spacer *Screw, Hex Head Cap (M6 x 1 x 80mm) *Washer, Flat (M6) *Adapter, Air Cleaner *Hose, Fuel (40”) (.38 ID x .69 OD) Clamp, Hose *Regulator (K2) Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm)
REF NO.
PART NO.
QTY USED
23
821–0005
1
24 25
148–0985–02 821–0004
1 1
26 27 28 29 30
502–1162 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1
31
502–1214
1
32 33 34
505–0071 307–2997–02 823–1002–03
1 1
35 36
856–0006 154–2838–12
2 1
37 38
503–2015 898–1196–24
1 1
PART DESCRIPTION Screw, Lock Head Flange (10–32 x 1/2”) Bracket, Regulator Screw, Flange Lock Hex (#10–32 x 5/16”) Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Carb Assy. (Includes Parts Marked*) Hose, LP Fuel Sleeving, Convoluted
* – Parts Included in Carburetor Assy.
21
KY/ KYD
Carburetor LP (KY Begin Spec L and KYD Spec B)
28
29
27
25 26
30 31
24 36
32 33
33 15 35
34
22
23
16
18
15
19 18
17 36
36
13
14
36 9
10
12 4
3
6 20 2
8
21
11
11
7
5
1
22
KY/ KYD
Carburetor LP (KY Begin Spec L and KYD Begin Spec B) REF NO.
PART NO.
QTY USED
1 2 3 4
145–0695 140–2536–06 740–1004 800–2046
1 1 2 2
5 6 7 8 9 10 11 12 13
145–0705 146–0533 870–2159 146–0532 146–0531 154–2815 154–2821 146–0530 503–2143–05
1 1 2 1 1 1 2 1 1
14 15
503–2289–06 823–0003–05
1 6
16 17
148–1265–02 821–0018
1 2
18
503–1851
2
PART DESCRIPTION
REF NO.
Gasket, Carburetor Flange Seal, Air Cleaner Spacer Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Adapter, Air Cleaner Gasket, Carburetor Nut, Locking Flange Insulator, Carb Gasket, Insulator Elbow, Intake (Machine) Gasket, Intake Elbow Insulator, Head Hose, Vapor LPG (.69OD x 11.8”) Hose, Vent (.19ID x 22”) Screw, Pan Head Torx Thread Form (M6 x 1 x 14mm) Bracket, Fuel Regulator Screw, Locking Head (1/4–20 x 5/8”) Clamp, Hose
19 20 21 22 23 24 25 26 27 28
123–1917 140–2771–01 146–0829 148–1266 148–1264–02 502–1162 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1 1 1 1 1 1
29
502–1214
1
30 31 32
505–0071 307–2997–02 823–1002–03
1 1
33 34 35 36
856–0006 503–2143–09 898–1196–15 503–2309
2 1 1 4
23
PART NO.
QTY USED
PART DESCRIPTION Tube, Breather Gasket, Air Cleaner Mixer Regulator, Fuel Bracket, Fuel Regulator Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Hose, LP Fuel Sleeving, Convoluted Clamp, Hose
KY/ KYD
Endbell (KY Spec A) 3
2 4
5
6, 7 1
12 11 10
13
8 9
4
17
14
19 22
15 18
16
REF NO.
PART NO.
QTY USED
1 2 3 4
211–0437 516–0151 509–0274–02 823–0002–04
1 1 1 4
5 6
526–0003 212–1283
2 1
212–1282 212–1276–03 214–0103 140–2609 153–0641 145–0561 145–0615
1 2 2 1 1 1 1
7 8 9 10 11 12 13
20 PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Endbell, Obsolete Pin, Roll Seal, Endbell Screw, Pan Head Torx (M4 x .7 x 12mm) Washer, Flat (#8) Block Assy, Brush (Includes Brush, Spring and Block) Block, Brush Spring, Generator Brush Brush, Generator Element, Air Cleaner Element, Thermostat Preheat Cover, Air Filter Thermostat Rod, Air Inlet
14 15
526–0018 800–0017
16 17 18
140–2576 1 160–1358 1 823–0003–04 1
1 1
19
24
20
305–0851 305–0866 823–0007–01
1 1 1
21 22
337–2560 856–0008
1 1
21
PART DESCRIPTION Washer, Flat (1/4) Screw, Hex Head Cap (1/4–20 x 3–1/2”) Cover, Air Cleaner Magneto Screw, Torx Pan Head (M6 x 1 x 25mm) Regulator, Voltage (VR1) 60 Hz 50 Hz Screw, Pan Head (M8 x 1.25 x 20mm) Strap, Bond Washer, EIT Lock (5/16”)
KY/ KYD
Endbell (KY Begin Spec B and KYD)
17 18
8 4 20 19
16
12 11
9
10 15
2
6 5
13
7 14
6, 7
4
1
3 2
REF NO.
PART NO.
QTY USED
1 211–0460 211–0497–00
1 1
211–0497–01
1
2
3
823–0003–04 823–0003–04 160–1358
4 6 1
4
5
823–0002–09 823–0002–09 166–0866
4 2 1
6 7 8 9
167–0267 167–1627 526–0003 212–1283
1 1 2 1
PART DESCRIPTION
REF NO.
Endbell KY Spec B–H Gasoline (KY Begin Spec J and KYD)(Includes Parts Marked *) LP (KY Begin Spec J and KYD)(Includes Parts Marked *) Screw, Pan Head Torx Thread Forming (M6 x 25mm) KY Spec G–H KY Begin Spec J and KYD +Magneto (G2) (KY Spec B–H and KYD) Screw, Pan Head Torx (M4 x .7 x 16mm) KY Spec B–H * KY Begin Spec J and KYD Coil Ignition (KY Begin Spec J and KYD, Includes Boot and Terminal) Terminal, Spark Plug Boot, Spark Plug *Washer, Flat (3/16”) *Block Assy, Brush (Includes Brush, Spring and Block)
PART NO.
QTY USED
10 11 12 13
214–0103 212–1276–03 212–1282 503–1351
2 2 1 1
14 15
517–0103 509–0313
1 1
226–4297 226–4795 815–0781
1 1 2
191–1798 191–2312
1 1
862–0001 850–0040
1 1
16
17 18
19 20
PART DESCRIPTION *Brush, Generator *Spring, Generator Brush *Block, Brush +Hose, Preheat (Gasoline Units) (KY Spec B–H and Part of J) Plug (LP Units) +O’Ring (Gasoline Units) (KY Spec B–H and Part of J) Cable, Starter KY Spec B–H KY Begin Spec J and KYD Screw, Hex Washer Head Cap (M8 x 1.25 x 30mm) Starter (See Separate Page for Components) KY Spec B–J KY Begin Spec K and KYD Nut, Hex Washer, Lock–Spring (1/4”)
* – Parts Included with Endbell Beginning Spec J. + – Eliminated During Spec J.
25
KY/ KYD
Starter Components (KY Spec A–J)
2
3 7 12 8
6
11
10
9 5
1
4
REF NO.
PART NO.
QTY USED
1
191–1798 191–1867
1 1
2 3
191–2155 191–2156
1 1
4
191–2157
1
5 6
191–1821 191–1870
1 1
PART DESCRIPTION Starter (B1) Cap Assy, End (Includes Brushes) Armature Cap Assy, Drive (Includes Bushing) Kit, Drive (Includes Parts Marked *) *Retainer, Spring *Spring, Pinion
REF NO.
PART NO.
7 8 9 10 11 12
191–1869 191–1863 191–1864 191–1865 191–1868 191–1866
QTY USED 1 1 1 1 1 1
PART DESCRIPTION *Pin, Spiral Roll *Cover, Spring *Retainer, Clutch *Washer *Gear, Starter *Clutch and Spline
* – Parts Included in Drive Kit.
26
KY/ KYD
Starter Components (KY Begin Spec K and KYD)
3 2
6
1
4
5
REF NO.
PART NO.
QTY USED
1 2
191–2312 191–2320 191–2156
1 1 1
3 4
191–2321 191–2317
1 1
PART DESCRIPTION Starter, Complete (B1) Retainer, Ring Cap Assy, Drive (Includes Bushing) Armature Cap Assy, End (Includes Bushing)
27
REF NO.
PART NO.
QTY USED
5
191–2316
1
6
191–2313
1
PART DESCRIPTION Holder Assy, Brush (Includes Brushes) Kit, Drive (Includes Ring Retainer, Retainer Spacer, Wave Washer, Spring, Starter Gear, and Clutch/Spline)
KY/ KYD
Air Housing (KY Begin Spec B and KYD)
21 2
1 3
4 6 7
20
22
8 9, 10 17
11
18
19 5
16
12 15
14
13
REF NO.
PART NO.
QTY USED
1
2 3 4 5 6
134–5029 134–5213 140–2854 509–0308 509–0305 526–0115 823–0009–01
1 1 1 1 1 1 4
7 8 9
134–5031 134–5032 815–0838–02
1 1 4
10
526–0012
4
11 12
405–4896 140–2820–01
1 1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Housing, Air KY Spec B–H KY Begin Spec J and KYD Door, Preheat (Gasoline Units) Seal, Air (Right) Seal, Air (Left) Washer, Flat (5/16”) Screw, Torx Pan Head Thread Forming (M6 x 1 x 20mm) Resonator, Intake Cover, Resonator Screw, Torx Pan Head Thread Forming Washer, Flat (5.551D x 19.050 x 8) Insulation, Inlet Baffle Cover, Air Cleaner
13 14
865–0029 140–3295
2 1
15 16 17 18
140–3280 140–2536–06 856–0008
1 1 1
19
337–2312 337–3467 823–0007–02
1 1 1
20 21
518–0649 153–0664
1 1
22
98–6769
1
PART DESCRIPTION Nut, Wing Kit, Air Filter (Includes Parts Marked *) *Element, Air Cleaner *Seal, Air Cleaner Spacer Washer, EIT Lock (5/16”) Strap, Bond KY Spec B–H KY Begin Spec J and KYD Screw, Pan Head Thread Forming (M8 x 1.25 x 25mm) Clip, Push–On (Gasoline Units) Element, Thermostat (Gasoline Units) *Label, Air Cleaner
* – Parts Included in Air Filter Kit
28
KY/ KYD
Air Cylinder
2
1
3
2
REF NO. 1 2
3
PART NO.
QTY USED
134–4919–01
1
823–0003–06 823–0003–06 134–5119
5 2 1
PART DESCRIPTION Cover, Air Cylinder Screw, Torx Pan Head Thread Forming (M6 x 1 x 12mm) Gasoline LP Wrapper, Air Cylinder
29
KY/ KYD
Oil Base (KY Spec A)
10
2
1
9
5 6 3
8
7 4
REF NO.
PART NO.
QTY USED
1 2 3
102–1411 102–1412 815–0780
4 5
502–0153 509–0282–02
1 1 10 1 1
PART DESCRIPTION
REF NO.
Base, Oil Gasket, Oil Base Screw, Hex Washer Head (M8 x 1.25 x 35mm) Plug, Hex Head Drain (1/4”) O’Ring
6 7 8 9 10
30
PART NO.
QTY USED
868–0013 123–1944–01 509–0142 123–1953 308–1059
1 1 1 1 1
PART DESCRIPTION Nut, Jam (7/8–14) Tube, Oil Fill O’Ring Indicator, Oil (Includes O’Ring) Switch, Oil Level (S2)
KY/ KYD
Oil Base (KY Begin Spec B and KYD)
7
9 8 6
5
1
2
3 4
REF NO.
PART NO.
QTY USED
1
815–0780
10
2 3
502–0806 502–0153
1 1
4
505–1492–02
1
PART DESCRIPTION Screw, Hex Head Cap (M8 x 1.25 x 35mm) Elbow, Male (Spec 11320) Plug, Drain (1/4–14 NPT) (All Specs Except 11320) Plug, Drain (3/4–14 NPT
31
REF NO.
PART NO.
QTY USED
5 6 7
509–0307 123–2015 308–1059
1 1 1
8 9
102–1444 102–1412
1 1
PART DESCRIPTION O’Ring Indicator, Oil (Includes O’Ring) Switch, Oil Level (S2) (Spec B–G) Base, Oil Gasket, Oil Base
KY/ KYD
Exhaust (KY Spec A)
3 2 4 6 5
1 9
7
8
REF NO.
PART NO.
QTY USED
1 2
155–2683–02 823–0007–01
1 2
3 4
870–0236 821–2046
1 1
PART DESCRIPTION Bracket, Muffler Screw, Torx Pan Head (M8 x 1.25 x 20mm) Nut, Hex (#10–32) Screw, Locking Flange (M8 x 1.25 x 20mm)
32
REF NO.
PART NO.
QTY USED
5 6 7 8 9
155–2678 503–1533 154–2815 520–2216 870–2055
1 1 1 2 2
PART DESCRIPTION Muffler Hose, Preheat (Gasoline) Gasket, Exhaust Stud, Exhaust Nut, Locking Flange Hex (M8 1.25)
KY/ KYD
Exhaust (KY Begin Spec B) 9 10 8
9
11 2
4
7
8
7 4
6 1 3 2
5
REF NO.
PART NO.
QTY USED
1
2 3
520–2216 520–2215 154–2816 154–2975
2 2 2 1
4 5
870–2193–04 402–0675
4 2
PART DESCRIPTION
REF NO.
Stud, Exhaust KY Spec B–H KY Begin Spec J Gasket, Exhaust Manifold, Exhaust (Includes Tube) Nut, Torque Hex (M8) Isolator, Bottom Muffler
33
PART NO.
QTY USED
6 7 8 9
155–2783 402–0678 526–0011 823–1006–06
1 2 4 4
10 11
503–1533–03 800–2057
1 2
PART DESCRIPTION Muffler Isolator, Top Muffler Washer, Flat (#10) Screw, Pan Head Machine (M5 x .8 x 20mm) Hose, PreHeat Screw
KY/ KYD
Exhaust (KYD)
12 10
11
8 9
2
1
6 7 3 3
4
4
5
5 7
7 REF NO.
1 2 3 4 5 6 7
PART NO.
QTY USED
541–0916
1
155–4046 154–2816 508–1194 155–4084 526–0113 526–0115 800–0026
1 1 4 4 4 2 6
PART DESCRIPTION
REF NO.
Kit, Muffler (Includes Parts Marked *) *Muffler *Gasket, Exhaust Muffler *Grommet *Spacer, Muffler (Isolator) *Washer, Flat *Washer, Flat (5/16”) *Screw, Hex Head (5/16–18NC x 3/4”)
8 9 10 11 12
PART NO.
QTY USED
155–4063 154–2816 503–1533–03 870–0557 520–2215
1 1 1 2 2
PART DESCRIPTION Pipe, Exhaust Gasket, Exhaust Manifold Hose, Preheat (3”) Nut, Hex Flange (M8 X 1.25mm) Stud, Exhaust
* – Parts Included in Muffler Kit.
34
KY/ KYD
KY Exhaust Kits
Exhaust Tube
Elbow Adapter
Tailpipe
3
3
3 4
1
& 7
5
2
10
14
11 7 9 15
REF NO. 1
PART NO. 155–2850
QTY USED 1
2 3 4
155–2856 155–1256 155–2847
1 1 1
5 6
155–2843
1
155–2845
1
155–3263
1
8
6 13
12
13
PART DESCRIPTION
REF NO.
Kit, Exhaust Tube (Includes Adapter and Clamp) Adapter, Exhaust *~Clamp Kit, Exhaust Elbow Adapter (Includes Exhaust Elbow and Clamp) Elbow, Exhaust Kit, Exhaust Tailpipe 540mm Tube (Includes Parts Marked *) 559mm Tube (Includes Parts Marked ~)
PART NO.
QTY USED
8 9 10
155–2844 155–2844–01 155–2860 155–2861 800–0031
1 1 1 2 2
11 12
155–2859 800–0026
3 1
13 14 15
862–0015 155–2174 155–2449
2 1 1
7
35
PART DESCRIPTION Tube, Exhaust * 540mm ~ 559mm *~Insulator, Exhaust *~Clamp, Exhaust *~Screw, Hex Head Cap 5/16–18 x 1.5 *~Backplate, Exhaust *~Screw–Hex Head Cap 5/16–18 x .75 *~Nut, Hex 5/16 Hanger, Exhaust 1.5” O.D. Resonator, Exhaust
KY/ KYD
Fuel Tank Kit
2
3
1
4
7
5
8
6
REF NO. 1 2 3 4
PART NO. 415–0584 415–0511 505–0007 504–0169 502–0395
QTY USED 1 1 1 1 1
Obsolete
PART DESCRIPTION
REF NO.
PART NO.
Kit, Fuel Tank (Obsolete) Tank, Fuel (6 Gallon) Bushing, Reducer (1/4” x 1/8”) Valve, Shutoff (1/8”) Connector, Barbed Hose (1/8”)
5 6 7
503–0708 503–0731 502–0397
1 4 1
8
502–0398
1
36
QTY USED
PART DESCRIPTION Hose, Fuel (1/4” ID x 14”) Clamp, Hose Coupling, Quick Disconnect Female Coupling, Quick Disconnect Male
KY/ KYD
Enclosure Base (KY Spec A) 25 7
5
8
26
6
6
27 9 10
1
2
5 4
3
11 24 12
13
20 19
15
7
14
15
18 28
21 22
17 23
16
REF NO. 1 2 3 4 5 6
PART NO.
QTY USED
405–4306 402–0640 331–0041 405–4305–01 868–0002
1 3 1 1 2
7
850–0045 850–0045 823–1002–01
2 4 9
8 9
307–2586 809–0017
1 4
319–1279–01 300–4155 332–0942 508–0315 331–0521 856–0008
1 1 2 1 1 4
10 11 12 13 14 15
PART DESCRIPTION Insulation, Exhaust Isolator, Mounting Nut, Lock Base, Enclosure Nut, Hex (5/16–24) Washer, Spring Lock (5/16”) 60 Hz 50 Hz Screw, Torx Pan Head (M6 x 1 x 12mm) Relay, Start Solenoid (K1) Screw, Round Head Steel (#6 x 5/16”) Bracket, Control Board, PC Tie, Cable Grommet, Enclosure Base Elbow, Conduit Washer, EIT Lock (5/16”)
37
REF NO.
PART NO.
QTY USED
16 17
862–0015 541–0540
2 3
18 19
402–0641 816–0101
3 1
20 21 22 23
155–2677–01 155–2675 155–2715
1 1 1
24
155–2676 155–2682 800–0730
1 1 1
25 26 27 28
405–4755–02 508–1083–01 155–2644–02 526–0029
1 1 1 3
PART DESCRIPTION Nut, Hex (5/16–18 Screw, Isolator Mounting (Includes Washer) Isolator, Snubber Bolt, Carriage (5/16–18 x 1–1/4”) Gasket, Resonator Adapter, Resonator Clamp, Exhaust (1–3/4”) Elbow, Exhaust 45° Angle 90° Angle Screw, Cap – Hex Head (5/16–18 x 1”) Edging, Base Pan (1675mm) Edging, Base Pan (683mm)) Shield, Heat Washer
KY/ KYD
Enclosure Base (KY Begin Spec B) 25 26 3 25
27 32 31
37
36
26 35
37 34
30
29
25 26
35
3
28
27
33
26 25 24
23
3 20
22
19
21 3
3
21
1
18
9
2
9
10
8
9 11
3
3
3
8
17
12
10
8 12
3 4
13
13
7
14 15 5
6 16
38
KY/ KYD
Enclosure Base (KY Begin Spec B) REF NO.
PART NO.
QTY USED
1 405–4890–02 405–5336–02 405–5811–02
1 1 1
2 3
405–4890–02 1 405–5336–02 1 405–5811–01 1 508–0315 1 823–1002–03 14
4
331–0539–02
1
5
331–0115
1
6
331–0255
1
508–0208
1
331–0545
1
8
402–0665
4
9
402–0686–02
4
856–0008 862–0015 526–0014
4 2 4
7
10 11 12 13
815–0842–05 815–0874–01
4 4
14
815–0842–05 815–0874–01 402–0641
4 4 2
15
526–0032
2
PART DESCRIPTION
REF NO.
Base, Enclosure Gasoline Spec B–D Spec E Begin Spec F LP Spec B, C Spec D, E Begin Spec F Grommet, Enclosure Base Screw, Pan Head Torx Machine (M6 x 1 x 10mm) Clamp, Conduit (Not Included With Spec 11580 or 11320) Connector, Straight (1/2” Pipe Thread) (Spec 11580) Conduit (1/2” x 36”) (Spec 11580) Bushing Snap (Begin Spec F Except Spec 11580 G & H) Armor (Spec 11580 G & H only) Isolator, Snubber (Gasoline Spec B–D; LP Spec B, C) Tube, Spacer (Gasoline Spec B–D; LP Spec B, C) Washer, EIT Lock (5/16”) Nut, Hex (5/16–18) Washer, Flat (7/16”) (Gasoline Spec B–D; LP Spec B, C) Screw, Hex Head Thread Forming (M10 x 1.5 x 70mm) Gasoline Spec B–D (Hex Head) Begin Spec E (Socket Head) LP Spec B, C Begin Spec D Isolator, Snubber (Gasoline Begin Spec E; LP Begin Spec D) Washer, Flat (Gasoline Spec E; LP Spec D)
16
PART NO.
QTY USED
541–0540
2
815–0785
2
405–4964–02 102–1456–02
1 1
18
405–4964–02 102–1456–02 800–0030
1 1 1
19 20 21 22 23
508–1093–01 402–0664–02 402–0664–01 300–5046 815–0943–02
1 2 2 1 1
24 25 26 27 28
319–3811–02 868–0002 850–0045 307–2586
1 2 2 1
300–4320 300–4923 319–2152–03 809–0017
1 1 1 4
32
305–0851 305–0866 823–1002–04
1 1 1
33 34 35 36 37
508–1091 405–4892–02 870–2054 405–4895 518–0581
1 1 2 1 4
17
29 30
31
39
PART DESCRIPTION Screw, Isolator Spec D/E–H (Includes Washer) (Gasoline Spec E; LP Spec D) Begin Spec J Cover, Drain Gasoline Spec B–D Begin Spec E LP Spec B, C Begin Spec D Bolt, Carriage (5/16–18 x 1–1/4”) Edging (2388mm) Isolator, Engine End Isolator, Generator End Board, PC (Begin Spec J) Screw, Torx Pan Head (Begin Spec J) Bracket, Control (Begin Spec J) Nut, Hex (5/16–24) Washer, Spring Lock (5/16”) Relay, Start Solenoid (K1) Board, PC Spec B–E Spec F–H Bracket, Control (Spec B–H) Screw, Round Head Steel (#6 x 5/16”) (60Hz, 120V, Gasoline Units) (Spec B–H) Regulator, Voltage (VR1) (Spec B–H) (60Hz, 120V, Gasoline Units) 60 Hz 50 Hz Screw, Torx Pan Head (Spec B–H) (M6 x 14mm) Seal, Barrier Edge Barrier, Exhaust Nut, Flange Lock (M6 x 1) Insulation, Exhaust Barrier Nut, Push–On
KY/ KYD
Enclosure Base (KYD)
4
20
21
22 21 20
19
18 17 14 8 16 12
11
11
10
13 4
1
3
4
2 3 4
4
15
8
7
9 5
6 7 6
40
KY/ KYD
Enclosure Base (KYD) REF NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART NO.
QTY USED
403–5029–02 1 508–0315 1 815–0874–01 4 823–1002–03 10 331–0539–02 815–0785 402–0641 856–0008 862–0015 405–7661 508–0333 402–0664–02
1 2 2 3 1 1 4 2
PART DESCRIPTION
REF NO.
Base, Enclosure Grommet, Enclosure Base Screw, SKT TH Head Torx Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Conduit Screw, Isolated Mounting Isolator, Snubber Washer, EIT Locking (5/16”) Nut, Hex (5/16–18 UNC) Shield, Exhaust Insulation Edging Isolator, Mount
41
PART NO.
QTY USED
13 14
402–0664–01 800–0030
2 1
15 16 17 18 19
508–0208 337–3467 327–1413 319–3811–02 815–0943–02
1 1 1 1 1
20 21 22
868–0002 850–0045 307–2586
2 2 1
PART DESCRIPTION Isolator, Mount Screw, Hex Head (5/16–18 NC x 1.25) Bushing, Snap Strap, Bond PCB, Control Bracket, Control Mounting Screw, Hex Washer Head Thread Forming (1/4–20 x .5”) Nut, Hex Jam (5/16–24UNC) Washer, Split Locking (5/16”) Relay, Start Solenoid
KY/ KYD
42
KY/ KYD
Generator Enclosure (KY Spec A)
1
12
11
2 6 9 4 3
12 5
6
10
7
REF NO.
PART NO.
QTY USED
1
405–4524
1
2 3 4 5 6
518–0623 508–0315 405–4308 526–0394 823–0010–01
6 1 1 6 5
7 8
405–4307–02 405–5154
1 1
8
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Cover Assy, Enclosure (Includes Parts Marked *) *Clip, Christmas Tree *Grommet, Remote *Insulation, Inlet *Washer, Flat (Special) Screw, Shoulder Torx (M6 x 14mm) Insulation, Upper Exhaust Baffle *, Service (Includes Latches, Insulation, Label, Gasket and Washers)
9 10
406–0737–02 406–0739
2 2
11
406–0779
2
12
870–2198
2
PART DESCRIPTION Pawl, Latch (Early Spec A) Latch, Service (Early Spec A) Latch Assy, Service (Later Spec A) Nut, Hex (M22 x 1.5)
* – Parts Included in Enclosure Cover.
43
KY/ KYD
Generator Enclosure (KY Begin Spec B and KYD)
1 2
~6 3
22 13 17
21 2 20 4
18
5
19
17 16
13
15
10
14 13 12
11
7 6
7 , 8, 9 11
44
KY/ KYD
Generator Enclosure (KY Begin Spec B and KYD) REF NO.
PART NO.
QTY USED
541–0556–01
1
1 405–4954 405–5826–01 405–6383–01 405–7552
1 1 1 1
508–0315 508–1116 818–0226–02
1 1 2
405–4894 405–7662 518–0581
1 1 2
405–4956 405–6384–01 405–6384–03 405–4958 526–0394 405–4311–01
1 1 1 1 3 1
10 11
870–2198 406–0779
2 2
12
98–6806
1
2
3 4
5 6
7 8 9
PART DESCRIPTION Kit, Enclosure Cover Includes (KY Enclosure Cover Assy.) Cover Assy, Enclosure (Includes Parts Marked *) KY Spec B–E KY Spec F–H KY Begin Spec J KYD *Grommet KY Spec B–E KY Begin Spec F and KYD *Rivet *Insulation, Cover KY Begin Spec B KYD *Nut, Push–On * Assy, Service (Includes Parts Marked +) KY B–H (Obsolete) KY Begin Spec J KYD +Insulation, Door +Washer, Flat (Special) +Gasket, Service (250mm) +Nut, Hex (M22 x 1.5) +Latch Assy, Service (Includes Pawl and Latch) Label, Charger
REF NO.
PART NO.
QTY USED
13
870–2062
4
14
856–0003
1
15
332–3292
1
16
800–2012
2
17
526–0009
3
18
405–4967–03
1
19
305–0784
1
20
405–4966
1
21
823–1002–01
3
22
823–0010–01
4
PART DESCRIPTION Nut, Lock (M5 x .8) (50Hz, 100V–60Hz) Washer, EIT (#10) (50Hz, 100V–60Hz) Terminal, Spade (50Hz, 100V–60Hz Screw, Hex Head Cap (M5 x .8 x 30mm) (50 Hz, 100V–60Hz) Washer, Flat (M5) (50 Hz, 100V–60Hz) Bracket, Inlet Insulation (60 Hz) (Spec B–H) Charger, Battery (50 Hz, 100V–60Hz) Insulation, Inlet (60 Hz) (Spec B–H) Screw, Torx Pan Head (M6 x 1 x 12mm) (60 Hz) (Spec B–H) Screw, Torx Shoulder (M6)
* – Included in Enclosure Cover Assy. + – Included in Service Assy.
45
KY/ KYD
Underfloor Mounting Kit (KY Begin Spec B)
2
1
3
10 1
6
6
4
5
5
7
6 9 8
7
REF NO.
PART NO.
QTY USED
1 2
403–3670 403–3672 821–0014
1 2 4
3 4 5
403–3396–02 508–0315 800–0048
1 1 8
PART DESCRIPTION
REF NO. 6 7 8
Kit, Underfloor Mounting , Underfloor Screw, Hex Head Lock Flange (5/16–18 x .5”) , Back Grommet, Remote Screw, Hex Head Cap (3/8–16 x .75”)
9 10
46
PART NO.
QTY USED
526–0174 12 403–3669–02 2 800–0026 6 526–0122 870–0513–02
6 4
PART DESCRIPTION Washer, Flat (3/8” Hardened) Rail, Underfloor Screw, Hex Head Cap (5/16–18 x .75”) Washer, Flat (5/16” Hardened) Nut, Hex Flange Lock (5/16–1)
KY/ KYD
Underfloor Mounting Kit (KYD)
2 7
10 9
4
3
10
2
1 8 7
1
3
5 5 6
REF NO.
PART NO.
QTY USED
1 2 3 4 5 6
541–0938 403–5135–02 403–3672 526–0174 403–5136–02 526–0122 800–0026
1 2 2 8 1 4 4
6
PART DESCRIPTION
REF NO. 7
Kit, Mounting (Underfloor) Rail, Mounting , Under Floor Washer, Flat Mount, Generator Washer, Flat (5/16”) Screw, Hex Head Cap (5/16–18 x .75”)
8 9 10
47
PART NO.
QTY USED
800–0048
8
508–0315 870–0513–02 821–0014
1 4 4
PART DESCRIPTION Screw, Hex Head Cap (5/8–16 x .75”) Grommet, Remote Nut, Hex Flanged (5/16”) Screw, Locking Head (5/16–18 x 1/2”)
KY/ KYD
Underfloor Mounting Kit (KY Spec A)
2
8
8
5
1
5
1
7 6
4
3
7 7 6
6
7 6
REF NO.
1 2 3 4
PART NO.
QTY USED
403–3608
1
403–3579–02 403–3580–02 403–3581–03 403–3581–04
2 2 1 1
PART DESCRIPTION
REF NO.
Kit, Underfloor Mounting (Replaced by 403–3670) , Side Brace, Back Rail, Bottom (w/o Weldnuts) Rail, Bottom (w/o Weldnuts)
48
PART NO.
QTY USED
5 6
526–0174 800–0026
16 6
7 8
526–0122 800–0049
6 12
PART DESCRIPTION Washer, Flat (3/8”) Screw, Hex Head Cap (5/16–18 x 3/4”) Washer, Flat (5/16”) Screw, Hex Head Cap (3/8–16 x .88”)
KY/ KYD
KY Underfloor Housing/Base Kit
2
14
1
11
13 12
4
11 12 7
12
16 6
9 2
8
10
5
3
16 15
14
REF NO. 1 2 3 4 5 6 7 8 9 10 11
PART NO. 405–4241
QTY USED 1
405–4662 1 405–4663 1 405–4237 1 405–4668–01 1 508–0071 3 508–0055 1 813–0098 1 856–0008 2 850–0030 1 800–0026 16
PART DESCRIPTION
REF NO.
Kit, Housing (Includes Parts Marked +) +, Housing (Rear) +, Housing (LH) +, Housing (RH) +Cover, +Grommet, Rubber (.62 Id) +Grommet, Rubber (1.50 Id) +Screw, RH (#10–32 X.375) +Washer, EIT Lk (5/16) +Washer, Lock (#10) +Screw, Hex Head Cap (5/16–18 X .75)
PART NO.
QTY USED
12 13
526–0122 403–3630
22 1
14 15
403–3631–02 1 800–0026 14
16
526–0122
22
PART DESCRIPTION +Washer, Flat (5/16”) Kit, Underfloor Base (Includes Parts Marked *) *Base, Underfloor *Screw, Hex Head Cap (5/16–18 X .75) +Washer, Flat (5/16 )
* – Parts Included in Base Kit. + – Parts Included in Housing Kit.
49
KY/ KYD
Generator/Control (KY Spec A)
17 18
1 2
19 22 23
21 3 15
16
12 ,13, 14
6 11
20
24 33 32
10 9
8
4 7
32 34
5
30 35 36
31
37
26
25
39
4
38
40
29
28 27
50
KY/ KYD
Generator/Control (KY Spec A) REF NO.
PART NO.
QTY USED
1
870–2054
1
2 3 4
145–0619 319–1738–02 823–0009–01
1 1 5
5
815–0694
2
6 7
308–0969
1
319–1412 319–1554–02 517–0133 303–0303
1 1 1 1
8 9
10 11
303–0275
1 1 1
12
320–1323 320–1780–01 166–0784
13 14 15
167–0267 167–0265 823–0002–04
1 1 2
16
823–0007–02
4
17 18
220–4416
1
220–4485–01 220–4485–03
1 1
PART DESCRIPTION
REF NO.
PART NO.
Nut, Locking Flange (M6 x 1) (LP) Shield, Carburetor (Gasoline) Shield, Control (LP) Screw, Torx Pan Head (M6 x 1 x 14mm) Screw, Slotted w/ET (#6–32 x 1/4”) Bezel , Control 60 Hz 50 Hz Plug, Hole (50 Hz) Potentiometer Assy (R5) (50 Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5)(50 Hz) Breaker, Circuit (CB1) 60 Hz (30 Amp) 50 Hz (15 Amp) Coil Assy, Ignition (Includes Spark Plug Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M4 x .7 x 12mm) Screw, Torx Pan Head (M8 x 1.25 x 25mm) Housing, Stator Stator, Generator 60 Hz 50 Hz
19
201–3538
1
20 21 22 23 24
515–0289 204–0141 510–0157 509–0285 815–0787
1 1 1 1 2
25 26 27 28 29
134–4918 205–0199 815–0778 526–0392 823–0003–03
1 1 1 1 3
30
51
QTY USED
1
31 32 33
750–1006 740–1006 191–1798
2 4 1
34
720–1038
2
35 36 37 38
226–4297 850–0040 862–0001 823–0008
1 1 1 1
39 40
304–0796 870–0236
2 1
PART DESCRIPTION Rotor Assy (Includes Bearing and Collector Ring) Key, Fan Hub Ring, Collector Bearing, Rotor O’Ring Screw, Torx Socket Head (M6 x 1 x 70mm) Housing, Scroll Wheel Assy, Blower Bolt, Rotor Thru (3/8–24 x 9.5”) Washer, Fan Hub Screw, Torx Pan Head (M6 x 1 x 20mm) Endbell Assy (See Separate Page for Components) Nut, Hex (M8) Washer, Flat (M8) Starter (B1) (See Separate Page for Components) Screw, Hex Head Cap (M8 x 30mm) Cable, Starter Washer, Lock–Spring (1/4”) Nut, Hex (1/4–20) Screw, Pan Head Torx (M4 x .7 x 60mm) Washer, Center (M4) Nut, Hex (#10–32)
KY/ KYD
Generator (KY Begin Spec B and KYD)
17 16 15
18 20
19 14
11
10 13
12
13 12 9 11 10
8 1 5 2
4
3
6 7
52
KY/ KYD
Generator (KY Begin Spec B and KYD) REF NO.
PART NO.
QTY USED
1 201–3538 201–3539–01
2 3 4 5 6 7
1 1
201–3538 201–3539
1 1
201–3538 201–3539 510–0157 204–0141 515–0289 509–0285 526–0392 815–0778
1 1 1 1 1 1 1 1
8 205–0199–S0 205–0263
1 1
220–4485–S5 220–4485–S4
1 1
220–4586–01 220–4586–02
1 1
220–4485–S3 220–4490–S1 220–4586–11
1 1 1
220–4485–S3 220–4490–S1 220–4586–11
1 1 1
232–3881 232–4030 526–0018
2 2 2
9
10
11
PART DESCRIPTION
REF NO.
Rotor Assy, (Includes Bearing) 60 Hz Spec B–H Begin Spec J 50 Hz Gasoline Spec B–D Begin Spec E LP Spec B–C Begin Spec D Bearing, Rotor Ring, Collector Key, Hub O’Ring Washer, Fan Hub Bolt, Rotor Thru (3/8–24 x 9–1/2”) Wheel Assy, Blower (Includes Magnet) Spec B–H Begin Spec J Stator, Generator 60 Hz Spec B–H 120V 100V Begin Spec J 120V 100V 50 Hz Gasoline Spec B–D Spec E–H Begin Spec J LP Spec B–C Spec D–H Begin Spec J Clamp (50Hz) Spec B–H (Angled) Begin Spec J (Flat) Washer, Flat (60Hz) (Begin Spec J)
12
PART NO.
QTY USED
815–0787 815–0936
2 2
823–0007–02
4
220–4572–01 220–4572–02
1 1
15
220–4572–03 315–0735–03
1 1
16
518–0533
1
17
823–0003–06
1
18
815–0829–04
1
19
315–0736
1
20
823–1002–01
2
13
14
PART DESCRIPTION Screw, Torx Socket Head 60 Hz (M6 x 1 x 70mm) 50 Hz (M6 x 1 x 100mm) Begin Spec B Screw, Pan Head – Torx Thread Forming (M8 x 1.25 x 25mm) Housing, Stator 60 Hz Begin Spec B Gasoline Units LP Units 50 Hz Begin Spec B Bracket, Transformer (50 Hz,100v–60Hz) (Spec B–H) Clip(50 Hz,100v–60Hz) (Spec B–H) Screw, Torx Pan Head Thread Forming (50 Hz,100v–60Hz) (Spec B–H) (M6 x 1 x 12mm) Screw, Thread Hex Flange Forming (M8 x 1.25 x 16mm) (Spec B–H) (50 Hz, 100V–60Hz) Transformer, Voltage (T1) (Spec B–H) (50 Hz, 100V–60Hz) Screw, Pan Head Torx Machine (M6 x 1 x 12mm) (Spec B–H) (50 Hz, 100V–60Hz)
When a Rotor is ordered for KY Spec A or B prior to Serial #H943219685 then use a 201–3538–S0 Rotor and one of the Following Stators unless it has already been replaced: 60Hz – Spec A, Order 220–4485–01 60Hz – Spec B Order 220–4485–05 50Hz – Spec A or B Order 220–4485–03.
53
KY/ KYD
Control (KY Spec B–H) 15
16
19
10
15
14
11,12 ,13 1 8
2,3
10
6 4 5
7
9
17 18
REF NO.
PART NO.
QTY USED
1 320–1323 320–1780–02
1 1
2
320–1780–01 320–1780–03 320–1780–02 303–0308–01
1 1 1 1
3
303–0275
1
319–2176–03 319–2213–03 517–0133 308–0852
1 1 1 1
815–0549 815–0549 815–0549
2 4 4
4
5 6 7
PART DESCRIPTION
REF NO.
Breaker, Circuit (CB1) 60 Hz 30A (120V Sets) 20A (100V Sets) 50 Hz 15A 17A 20A Potentiometer Assy (R5) (50 Hz and 100V/60Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (50 Hz and 100V/60Hz) , Control 60 Hz 50 Hz Plug, Hole (50 Hz Only) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#6–32 x 1/4”) 60 Hz 120 100V 50 Hz
8 9
853–0013 823–0003–06
1 1
10
823–0002–04
2
11
166–0818
1
12 13 14
167–0267 167–1627 823–0003–01
1 1 2
15 16 17
526–0018 145–0689 823–1002–03
2 1 1
18 19
526–0018
1
338–2909 338–3049
1 1
54
PART NO.
QTY USED
PART DESCRIPTION Washer, ET Lock (1/4”) Screw, Torx Pan Head Thread Forming 60 Hz (M6 x 1 x 12mm) Screw, Torx Pan Head (M4 x .7 x 12mm) Coil Assy, Ignition (T1–Ign) (Includes Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, Flat (1/4”) Shield, Carburetor Screw, Pan Head Torx (M6 x 1 x 10mm) Washer, Flat (1/4”) Harness, AC Output 60 Hz 50 Hz
KY/ KYD
Control (KY Begin Spec J and KYD)
8 1 9 10 10
7
9
6
5
1 2 4 10 13 14
3
11 12
15
REF NO.
PART NO.
QTY USED
1 2
526–0018 823–1002–03
3 1
3
315–0736
1
4 5
870–2054 303–0332
2 1
6
303–0331
1
7
8 9
320–1780–03 320–1780–02
1 1
320–1323
1
145–0689 823–0003–02
1 3
PART DESCRIPTION
REF NO.
Washer, Flat (1/4”) Screw, Pan Head Torx (M6 x 1 x 10mm) Transformer, Voltage (T1) (100V, 230V) Nut, Lock Flange (100V, 230V) Potentiometer Assy (R5) (100V, 230V) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (100V, 230V) Breaker, Circuit (CB1) 17A (Spec 26119, 33742) 20A (Spec 11429, 65697, 11572) 30A (Spec 11580, 26100, 26120) Shield, Carburetor Screw, Torx Pan Head (M6 x 1 x 14mm)
10
11 12
13 14 15
55
PART NO.
QTY USED
853–0013 853–0013 308–1038
2 3 1
815–0549 815–0549 823–1002–04
2 4 2
319–3844–02
1
338–3814
1
338–3815
1
PART DESCRIPTION Washer, ET Lock (1/4”) (120V, 60Hz) (100V, 230V) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#6–32 x 1/4”) 120V 100V, 230V Screw, Torx Pan Head (M6 x 14mm) (100V, 230V) , Control Harness, AC Output 3–wire (Spec 11572, 11580, 26100, 26120) 4–wire (Spec 11429, 26119, 33742, 65697)
KY/ KYD
Generator Harness (KY Spec A)
10
7
3
11 9
8
6 5
2 1
4
REF NO.
1 2 3 4
PART NO.
QTY USED
338–2568–01 1 338–2568–02 1 305–0935 1 304–0794 1 332–0942 13 332–3108 1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz 50Hz Rectifier, Bridge (CR1) Resistor (R1) Tie, Cable Terminal, Ground
5 6 7 8 9 10 11
56
PART NO.
QTY USED
321–0312–01 1 308–0968 1 323–1314 1 323–1252 1 323–1200 21 323–1527–01 1 323–1527–02 1
PART DESCRIPTION Fuse (5 Ampere)(F1) Switch, Start/Stop (S1) Connector, Plug (12 Pin)(P4) Connector, Plug (15 Pin)(P1) Pin, Connector, Plug (P6) Connector, Plug (P5)
KY/ KYD
Generator Harness (KY Spec B–F)
4 3 2
9
1
5 6
7 ,8
10 11
REF NO.
1
PART NO.
QTY USED
338–3022–01
1
338–3123–01
1
338–3379–01
1
338–3022–02
1
338–3023–01 338–3023–02 321–0312–02
1 1 1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and ) LP (Includes Parts Marked *) 50 Hz (Includes Parts Marked * and ♦ Gasoline LP *Fuse Assy (F1) (Includes 5A Fuse)
2 3 4 5 6
QTY USED
321–0307–03 1 323–1314 1 323–1199 12 323–1253 1 323–1200 323–1200 323–1527–01 323–1527–02 304–0805–03
9 7 1 1 1
10
338–2807
1
11
167–1636
1
7 8 9
* – +– – ♦–
57
PART NO.
PART DESCRIPTION *Fuse, 5A (F1) *Connector, Plug (12 Pin)(P4) *Pin, *Cap, Circuit (15 Pin)(J1) *Socket, 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) +Resistor, Fixed (10K ohm) (P4–4 to P4–5) ♦+Harness, Splitter (Includes Boot) Boot, Insulating
Parts Included with all Harnesses Parts Included in 100V, Isolated Neutral Harness Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harnesses.
KY/ KYD
Generator Harness (KY Spec G–H)
4 3 2
9
1
5 6
7 ,8
10 11
REF NO.
PART NO.
QTY USED
338–3639–02
1
338–3641–01
1
338–3638–01
1
338–3639–02
1
338–3640–01
1
338–3661–01
1
338–3640–02
1
338–3661–02
1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100 Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and ) LP (Includes Parts Marked *) 50 Hz Gasoline 230 Volt (Includes Parts Marked * and ♦) 100 Volt (Includes Parts Marked * and +) LP 230V (Includes Parts Marked * and ♦) 100 Volt (Includes Parts Marked * and +)
QTY USED
1
321–0312–02
2 3 4 5 6
321–0307–03 1 323–1314 1 323–1199 12 323–1253 1
1
323–1200 323–1200 323–1527–01 323–1527–02 304–0805–03
9 7 1 1 1
10
338–2807
1
11
167–1636
1
7 8 9
* – +– – ♦–
58
PART NO.
PART DESCRIPTION *Fuse Assy (F1) (Includes 5 Amp Fuse) *Fuse, 5 Amp (F1) Connector, Plug (12 Pin)(P4) *Pin, *Cap, Circuit (15 Pin)(J1) *Socket, 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) +Resistor, Fixed (P4–4 to P4–5) (10K ohm, 100V Only) ♦+Harness Assy, Splitter (Isolated Neutral Harnesses only. Includes Boot) Boot, Insulating
Parts Included with all Harnesses Parts Included with 100V, Isolated Neutral Harness. Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harness.
KY/ KYD
Engine Harness (KY Begin Spec J and KYD)
3
5 4
1, 2
P5, P6
P1
12
7
8 9
P9 6
11 10
J2
REF NO.
1 2 3
PART NO.
QTY USED
338–3813 338–3812
1 1
338–3813 323–1527–01 323–1527–02 323–1605–01
1 1 1 1
PART DESCRIPTION
REF NO.
Harness, Engine 60 Hz Gasoline 100 Volt 120 Volt LP 50 Hz Connector, Plug (P6) Connector, Plug (P5) Connector, Plug (P1) (23 Pin)
4 5 6 7 8 9 10 11 12
59
PART NO.
QTY USED
323–1615 5 323–1614–01 AR 167–1636 1 323–1743 323–1709 323–1712 323–1708 323–1741 308–1019
1 7 1 7 1 1
PART DESCRIPTION Plug, Cavity (P1) Socket, Terminal (P1) Boot, Insulating (Not Used on 338–3812) Connector, Plug (J2)(8 Pin) Terminal, Socket (J2) Plug, Cavity (J2) Seal, Cable (J2) Housing, Lock (J2) Connector, Switch (P9)
KY/ KYD
Harness Locations
1
3
2
REF NO.
PART NO.
QTY USED
1
*
–
2
*
–
3
*
–
PART DESCRIPTION Harness, Generator (Reaches From Genset Harness to Extension or Customer Interface Pigtail or Adapter Harness) Harness, Extension (Or Customer Interface Pigtail or Adapter Harness) (Reaches From Genset Harness to Remote Harness or Customer Hookup) Harness, Remote (Reaches From Remote to Extension Harness)
* – See Index for Page Numbers of Detailed Descriptions and Part Numbers.
60
KY/ KYD
Extension/Pigtail Harness (KY Spec B–E)
1
3 4
3
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
3 4
323–1304 323–1199
1 5
1 1 1
Harness, Extension (Reaches from Genset to Remote ) (Includes Housing and Pins) Ten Feet Long Thirty Feet Long Harness, Pigtail (6”) (Reaches from Genset Harness to Customer Hookup) (Includes Connector Housing)
1
2
338–2260–01 338–2260–02 338–2046
61
2 PART DESCRIPTION Housing, Connector Pin,
KY/ KYD
Extension/Pigtail/Adapter Harness (KY Spec F–H and KYD)
1
6
5 4
10
9
7
8
3
2
REF NO.
PART NO.
QTY USED
1
2
338–3489–01 338–3489–02 300–4946
1 1 1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Harness, Extension (Reaches from Genset Harness to Remote ) (Includes Parts Marked +) 10’ 30’ Harness, Customer Interface Pigtail (Reaches from Genset Harness to Customer Hookup or Remote [with use of Following Adapter Harness]) (Includes Parts Marked *)
3
338–3572
1
4 5 6 7 8 9 10
323–1744 323–1712 323–1708 323–1707 323–1741 323–1200 323–1342
1 3 5 5 1 1 1
PART DESCRIPTION
Harness, Adapter (Reaches from Remote to Pigtail Harness) (Includes Parts Marked #) +*Connector, Receptacle (8 Pin) +*Plug, Cavity +*Seal, Cable *Pin, +*Housing, Lock +#Socket, +#Cap, Connector
+ – Parts Included in Extension Harness. * – Parts Included in Customer Interface Pigtail Harness. # – Parts Included in Adapter Harness.
62
KY/ KYD
Adapter Harness (New to Old, Old to New) (KY Spec F–H and KYD Spec A)
8 1
9 3 5
4 7
6
10
2
11 12 13
REF NO.
PART NO.
QTY USED
1
338–3513
1
2
338–3514
1
3 4 5 6 7
323–1744 323–1708 323–1707 323–1712 323–1741
1 5 5 3 1
PART DESCRIPTION
Harness, Remote Adapter (6”) (Reaches from New Genset to Old ) (Includes Parts Marked *) Harness, Remote Adapter (6”) (Reaches from Old Genset to New ) (Includes Parts Marked +) *Connector, Receptacle (8 Pin) +*Seal, Cable *Pin, +*Plug, Cavity +*Housing, Lock
REF NO.
PART NO.
QTY USED
8 9 10 11 12 13
323–1342 323–1200 323–1743 323–1709 323–1304 323–1199
1 1 1 5 1 5
PART DESCRIPTION *Cap, Connector (6 Pl) *Socket, +Connector, Plug (8 Pin) +Socket, Terminal +Cap, Connector (6 Pl) +Pin,
* – Parts Included in Remote Adapter Harness (New Genset to Old ). + – Parts Included in Remote Adapter Harness (Old Genset to New ).
63
KY/ KYD
Remote Control (KY Spec B–E)
3 3 2 4
4
1
REF NO. 1 2
PART NO.
QTY USED
300–2313 815–0380 300–0985
1 2 1
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote Screw, Oval Head Wood Assy, Remote (Includes Switch and )
3 4
301–3566 308–0341
QTY USED 1 1
PART DESCRIPTION , Printed Switch, Start/Stop (S1)
Remote Control (KY Spec B–E) 3
9
5
3
2 9
6
8
4 7 1
REF NO.
PART NO.
QTY USED
1 2
300–2314 815–0380 300–0986
1 2 1
3 4
301–3606 815–0385
1 2
5
302–0885
1
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote Screw, Oval Head Wood Assy, Remote (Includes Parts Marked *Obsolete) *, Printed *Screw, Round Head Machine (#6–32 x 1/2”) *Meter, Hour (M2)
6 7 8 9
860–0006 308–0341 302–0888 359–0034
QTY USED 2 1 1 1
PART DESCRIPTION *Nut, Hex Head (#6–32) *Switch, Start/Stop *Meter, Battery Condition (M1) *Diode
* – Parts Included in Control .
64
KY/ KYD
Remote Control (Switch Only)
3
5 3 2 5 6
7 8 9
1 4
REF NO.
1 2
PART NO. 300–4936 300–5331 815–0910
QTY USED 1 1 2
300–4953–01 300–4953–04
1 1
319–2339–01 319–2339–03 308–1062
1 1 1
3
4
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
Kit, Remote (Switch Only) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop
5
338–3510
1
6 7 8 9
323–1304 323–1199 332–0529 332–0529
1 4 3 2
^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Receptacle (.25)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness.
65
KY/ KYD
Remote Control (Switch and Hourmeter))
3 2
6
3
6
5
7 9,11
8
10,13
1
12 4
REF NO.
1 2
PART NO.
QTY USED
300–4937 300–5332 815–0910
1 1 2
300–4951–01 300–4951–04
1 1
319–2340–03 319–2340–05 308–1062 302–2002
1 1 1 1
338–3466 338–3896
1 1
3
4 5 6
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote (Switch and Hourmeter) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Hour ^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) Spec F–H KY Begin Spec J and KYD
7 8 9 10 11 12 13
323–1304 323–1199 332–0529 332–2572 332–0529 332–0942 332–2571
QTY USED 1 4 4 2 1 AR 1
PART DESCRIPTION #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Receptacle (90°) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Receptacle (90°) (KY Begin Spec J and KYD)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness.
66
KY/ KYD
Remote Control (Switch and Voltmeter)
9 3
3
10
7
8
2
6
10
11 13,15
12
14, 17
16
1 5
4 REF NO.
1 2
PART NO.
QTY USED
300–4938 300–5333 815–0910
1 1 2
300–4952–01 300–4952–04
1 1
319–3132–02 319–3132–04 308–1062 302–1641 526–0409 526–0049 850–0030 871–0010
1 1 1 1 2 4 2 4
338–3507 338–3897
1 1
3
4 5 6 7 8 9 10
PART DESCRIPTION
REF NO.
Kit, Remote (Switch and Voltmeter) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Volt ^Washer, Nylon Flat (#10) ^Washer, Brass Flat (#10) ^Washer, Lock (#10) ^Nut, Hex Brass Machine (#10–32) ^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) KY Spec F–H KY Begin Spec J and KYD
11 12 13 14 15 16 17
PART NO.
QTY USED
323–1304 1 323–1199 4 332–0529 3 332–0807 2 332–2870–01 5 332–0942 AR 332–0147 1
PART DESCRIPTION #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Ring (#10) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Ring (#10) (KY Begin Spec J and KYD)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness. +– ⇓– >– * – – # –
67
Labels Included in 120V/60Hz Control Labels Assy. Labels Included in 100V/60Hz Control Labels Assy. Labels Included in 50Hz Control Labels Assy. Labels Included in 120V/60Hz Label Pkg. Labels Included in 100V/60Hz Label Pkg. Labels Included in 50Hz Label Pkg.
KY/ KYD
Kits, Paint REF NO.
PART NO.
QTY USED
PART DESCRIPTION
155–2883
1
155–2860 155–2861 800–0031
1 2 2
155–2859 800–0026
3 1
862–0015
2
Kit, Tailpipe Hanger – Includes the Following: Insulator, Exhaust Clamp, Exhaust Screw, Hex Head Cap (5/16–18 x 1–1/2”) Backplate, Exhaust Screw, Hex Head Cap (5/16–18 x 3/4”) Nut, Hex (5/16”)
155–2887
1
155–2886 155–1256
1 1
541–0525
1
403–4142–02 402–0717 526–0333 800–0033
1 4 4 4
REF NO.
Kit, Exhaust Elbow – Includes the Following: Elbow, Exhaust Adapter Clamp Kit, Set Mounting – Includes the Following: Bracket, Set Mounting Isolator, Set Washer, Flat Screw, Hex Head Cap (5/6–18 x 2”)
68
PART NO.
QTY USED
PART DESCRIPTION
305–0979 323–1708 300–4946 332–3582
1 2 1 5
Kit, Remote Adapter Seal, Cable Harness, Remote Splice, Thermal
168–0213
1
101–0788 102–1412 110–3749 110–3861 140–2586 145–0695 146–0531 146–0533 154–2816 154–2821 155–2677–01
1 1 1 1 1 1 1 1 1 1 1
Kit, Gasket – Includes the Following: Gasket, Bearing Plate Gasket, Oil Base Gasket, Cylinder Head Gasket, Valve Cover Gasket, Air Cleaner Gasket, Carburetor Flange Gasket, Insulator Gasket, Carburetor Gasket, Exhaust Gasket, Intake Elbow Gasket, Resonator
525–0305
–
Paint, Enamel Green (13 oz. Pressurized Spray Can)
KY/ KYD
Labels REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Labels, KY Spec A–J 98–6242 98–6539–01
1 1
98–6783
1
98–6762 98–6596–01
1 1
98–4240
1
98–6288–01 98–6288–02 98–6288–03 98–6288–04
1 1 1 1
98–7620–01 98–7620–02 98–7620–03 98–7620–04 98–6756–01
1 1 1 1 1
98–6756–02
1
98–6289 98–6526–01 98–7640–01 98–6519 98–6817
1 1 1 1 1
98–6518–02 98–6518–03 98–6522 98–6520
1 1 1 1
98–6521
1
98–6959–01 98–6472 98–6859
1 1 1
98–7282–01
1
98–7282–02
1
98–7282–03
1
PART DESCRIPTION Labels, KY and KYD
Label, Air Filter (Spec A) Label, Caution (Hot Exhaust Pipe) (Spec A) Label, Control (Stop/Start/ Amp) (120V Sets)(Spec B–H) Label, Important (Service Door) Label, Logo (Tracker)(Spec 11320) Label, Kit Number Label, Model Identification Spec A–H MicroLite 4000 MicroLite 3600 MicroLite 3600LP MicroLite 3300LP Begin Spec J MicroQuiet 4000 MicroQuiet 3600 MicroQuiet 3600LP MicroQuiet 3300LP Label, Service (Closed Right) (Spec A) Label, Service (Closed Left) (Spec A) Label, Warning (Installation Clearance) Spec A Spec B–H Begin Spec J #Label, Air Filter 50 Hz #Label, Air Filter 50 Hz Label, Control (Amperage) # 15A (50 Hz Sets) 20A (100V/60Hz) #Label, Ground 50 Hz # Gas/Combustion Source 50 Hz) #Label, Warning (Rotating Fan 50 Hz) Label, EC List (50Hz) Label, Ground (100V) Label, Warning Label Pkg 60Hz 120V (Includes Labels Marked *) 100V Includes Labels Marked ) 50Hz (Includes Labels Marked #)
98–7634–03
1
98–7634–01
1
98–7634–02
1
98–6477
1
98–7629–01 98–7629–02 98–7629–03 98–7630 98–7631 98–6540–01
1 1 1 1 1 1
98–6805
1
98–6806
1
98–6518–01
1
98–6476 98–6434
1 1
98–6447
1
98–7494–01
1
98–8087–01 98–8087–02 98–8087–03 98–7624–03 98–6989 98–7185 98–7939–01 98–8159
69
1 1 1 1 1 1 1 1
Labels, Control (KY Begin Spec J and KYD) 60Hz 120V (Includes Labels Marked +) 100V (Includes Labels Marked ⇓) 50Hz (Includes Labels Marked>) Label, Caution (Recirculating Hot Air) Label, Circuit Breaker ⇓ 17A, 2 Pole > 20A, 2 Pole + 30A, 1 Pole ⇓>+Label, Indicator Light ⇓>+Label, Start/Stop/Prime *Label, Caution (Recirculating Hot Air 60 Hz) # Label, Charger Leads (Disconnect Leads) (50 Hz and 100V/60Hz) # Label, Charger (Disconnect Leads) (50 Hz and 100V/60Hz) # Label, Control (Amperage) 5A (50 Hz and 100V/60Hz KY Spec B–H and KYD) *Label, Ground *Label, Warning (Exhaust Gas/Combustion Source 60 Hz * Label, Warning (Rotating Fan 60 Hz) Label, Listed Labels, KYD Label, Logo Camp Power 4000 Camp Power 3600 Camp Power 3300 Label, Control Label, Barcode Label, Barcode (VSI) Label, (Blank) Label, Warning (Installation Clearance)
KY/ KYD
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
098–4240, 69
098–7620–02, 69
104–1899, 9
123–1917, 8, 23
098–6242, 69
098–7620–03, 69
104–1901, 9
123–1920, 8
098–6288–01, 69
098–7620–04, 69
104–2536–06, 21
123–1944–01, 30
098–6288–02, 69
098–7624–03, 69
105–0681, 10
123–1953, 30
098–6288–03, 69
098–7629–01, 69
105–0682, 10
123–2015, 31
098–6288–04, 69
098–7629–02, 69
105–0724, 10
134–4918, 51
098–6289, 69
098–7629–03, 69
105–0731, 10
134–4919–01, 29
098–6434, 69
098–7630, 69
110–3580, 8
134–5029, 28
098–6447, 69
098–7631, 69
110–3698, 8
134–5031, 28
098–6472, 69
098–7634–01, 69
110–3700, 8
134–5032, 28
098–6476, 69
098–7634–02, 69
110–3701, 8
134–5119, 29
098–6477, 69
098–7634–03, 69
110–3743, 8
134–5213, 28
098–6518–01, 69
098–7640–01, 69
110–3749, 68
140–2536–06, 17, 23, 28
098–6518–02, 69
098–8087–01, 69
110–3750, 8
140–2576, 24
098–6518–03, 69
098–8087–02, 69
110–3750–03, 8
140–2586, 15, 19, 68
098–6519, 69
098–8087–03, 69
110–3751–00, 8
140–2609, 24
098–6520, 69
098–8159, 69
110–3751–01, 8
098–6521, 69
101–0787, 11
110–3861, 8, 68
140–2771–01, 15, 17, 21, 23
098–6522, 69
101–0788, 11, 68
110–3887, 8
098–6526–01, 69
102–1411, 30
110–3888, 8
098–6539–01, 69
102–1412, 30, 31, 68
110–3890, 8
098–6540–01, 69
102–1419, 11
110–3892, 8
098–6596–01, 69
102–1421, 11
110–3893, 8
098–6756–01, 69
102–1444, 31
110–3914, 8
098–6756–02, 69
102–1456–02, 39
110–3922–01, 8
098–6762, 69
104–1721–01, 9
110–3922–02, 8
098–6769, 28
104–1721–02, 9
112–0255, 9
098–6783, 69
104–1721–03, 9
112–0290, 9
098–6805, 69
104–1721–05, 9
112–0291, 9
098–6806, 45, 69
104–1721–07, 9
113–0353, 9
145–0695, 15, 17, 19, 21, 23, 68
098–6817, 69
104–1721–08, 9
114–0366, 9
145–0705, 23
098–6859, 69
104–1780, 9
114–0367, 9
145–0705–02, 15, 17, 21
098–6959–01, 69
104–1792, 11
114–0373, 9
098–6989, 69
104–1896–01, 10, 11
115–0463, 10
146–0530, 15, 17, 19, 21, 23
098–7185, 69
104–1896–02, 10, 11
115–0465, 8
098–7282–01, 69
104–1896–03, 10, 11
115–0471, 8, 10
098–7282–02, 69
104–1896–04, 10, 11
115–0472, 8
098–7282–03, 69
104–1896–05, 10, 11
115–0496, 8
098–7494–01, 69
104–1896–06, 10, 11
115–0497, 8
146–0533, 15, 17, 19, 21, 23, 68
098–7620–01, 69
104–1896–07, 10, 11
120–1264, 9
146–0534, 15
70
140–2820–01, 28 140–2854, 28 140–3280, 28 140–3295, 28 145–0561, 24 145–0615, 24 145–0617, 15, 19 145–0619, 51 145–0625, 15, 19 145–0687–02, 15, 19 145–0689, 54, 55
146–0531, 15, 17, 19, 21, 23, 68 146–0532, 15, 17, 19, 21, 23
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
146–0602, 19
150–2464, 10
155–2859, 35, 68
191–2313, 27
146–0614, 15
150–2465, 10
155–2860, 35, 68
191–2316, 27
146–0615, 15, 17
150–2466, 10
155–2861, 35, 68
191–2317, 27
146–0646, 15
150–2514, 13
155–2883, 68
191–2320, 27
146–0651, 15
150–2549–02, 13
155–2886, 68
191–2321, 27
146–0668, 21
150–2604, 10
155–2887, 68
201–3538, 51, 53
146–0722, 21
153–0637–01, 15
155–3263, 35
201–3539, 53
146–0741, 15, 17
153–0638–01, 15, 17
155–4046, 34
201–3539–01, 53
146–0742, 15, 17
153–0639, 15, 17
155–4063, 34
204–0141, 51, 53
146–0743, 15
153–0640, 15, 17
155–4084, 34
205–0199, 51
146–0758, 15, 17
153–0641, 24
160–1358, 24, 25
205–0199–S0, 53
146–0759, 15
153–0651–02, 15, 17
166–0784, 51
205–0263, 53
146–0765, 17
153–0659, 15, 17
166–0818, 54
211–0437, 24
146–0783, 17
153–0664, 28
166–0866, 25
211–0460, 25
146–0784, 17
154–2815, 15, 17, 19, 21, 23, 32
167–0265, 51
211–0497, 25
167–0267, 25, 51, 54
211–0497–01, 25
167–0275, 8
212–1276–03, 24, 25
146–0785, 17 146–0803, 17 146–0829, 23
154–2816, 33, 34, 68 154–2818, 15, 17, 19, 21
167–0805, 8
212–1282, 24, 25
148–0985–02, 19, 21
154–2821, 15, 17, 19, 21, 23, 68
167–1627, 25, 54
212–1283, 24, 25
148–0987, 19
154–2838–12, 21
167–1636, 57, 58, 59
214–0103, 24, 25
148–1013, 21
154–2975, 33
168–0213, 68
220–4416, 51
148–1264–02, 23
155–1256, 35, 68
185–6826, 9
220–4485–01, 51, 53
148–1265–02, 23
155–2174, 35
185–6827, 9
220–4485–03, 51, 53
148–1266, 23
155–2449, 35
185–6828, 9
220–4485–05, 53
149–2311–01, 15
155–2644–02, 37
185–6829, 9
220–4485–S3, 53
149–2311–02, 17
155–2675, 37
185–7144, 8
220–4485–S4, 53
149–2457, 15, 17
155–2676, 37
191–1798, 25, 26, 51
220–4485–S5, 53
149–2523–01, 19, 21, 23
155–2677–01, 37, 68
191–1821, 26
220–4490–S1, 53
150–2302, 10
155–2678, 32
191–1863, 26
220–4572–01, 53
150–2305, 10
155–2682, 37
191–1864, 26
220–4572–02, 53
150–2390, 13
155–2683–02, 32
191–1865, 26
220–4572–03, 53
150–2391, 13
155–2715, 37
191–1866, 26
220–4586–01, 53
150–2392, 13
155–2783, 33
191–1867, 26
220–4586–02, 53
150–2393, 13
155–2843, 35
191–1868, 26
220–4586–11, 53
150–2394, 13
155–2844, 35
191–1869, 26
226–4297, 25, 51
150–2395, 13
155–2844–01, 35
191–1870, 26
226–4795, 25
150–2396, 13
155–2845, 35
191–2155, 26
232–3720, 15, 17
150–2398, 13
155–2847, 35
191–2156, 26, 27
232–3881, 53
150–2401, 13
155–2850, 35
191–2157, 26
232–4030, 53
150–2448, 13
155–2856, 35
191–2312, 27
300–0985, 64
71
Numerical Index
Part No.
Page
Part No.
Page
300–0986, 64
307–2586, 37, 39, 41
300–2313, 64
307–2795–02, 19
300–2314, 64 300–4155, 37
Part No.
Page
323–1200, 56, 57, 58, 62, 63 323–1252, 56
307–2824–02, 19
323–1253, 57, 58
307–2831–02, 19, 21
Part No.
Page
337–3467, 28, 41 338–2046, 61 338–2260–01, 61 338–2260–02, 61
300–4320, 39
307–2961, 19, 21, 23
323–1304, 61, 63, 65, 66, 67
300–4923, 39
307–2997–02, 21, 23
323–1314, 56, 57, 58
338–2568–02, 56
300–4936, 65
308–0341, 64
323–1342, 62, 63
338–2807, 57, 58
300–4937, 66
308–0852, 54
338–2909, 54
300–4938, 67
308–0968, 56
323–1527–01, 56, 57, 58, 59 323–1527–02, 56, 57, 58, 59
338–3022–02, 57
300–4946, 62, 68
308–0969, 51
300–4951–01, 66
308–1019, 59
300–4951–04, 66
308–1038, 55
300–4952–01, 67
308–1059, 30, 31
300–4952–04, 67
308–1062, 65, 66, 67
300–4953–01, 65
315–0735–03, 53
300–4953–04, 65
315–0736, 53, 55
300–5046, 39
319–1279–01, 37
300–5331, 65
319–1412, 51
300–5332, 66
319–1554–02, 51
300–5333, 67
319–1738–02, 51
301–3566, 64
319–2152–03, 39
301–3606, 64
319–2176–03, 54
302–0885, 64
319–2213–03, 54
302–0888, 64
319–2339–01, 65
302–1641, 67
319–2339–03, 65
302–2002, 66
319–2340–03, 66
303–0275, 51, 54
319–2340–05, 66
303–0303, 51
319–3132–02, 67
303–0308–01, 54
319–3132–04, 67
303–0331, 55
319–3811–02, 39, 41
303–0332, 55
319–3844–02, 55
304–0794, 56
320–1323, 51, 54, 55
304–0796, 51
320–1780–01, 51, 54
304–0805–03, 57, 58
320–1780–02, 54, 55
305–0784, 45
320–1780–03, 54, 55
305–0851, 24, 39
321–0307–03, 57, 58
305–0866, 24, 39
321–0312–01, 56
305–0935, 56
321–0312–02, 57, 58
305–0979, 68
323–1199, 57, 58, 61, 63, 65, 66, 67
307–2501, 19
323–1605–01, 59 323–1614–01, 59 323–1615, 59 323–1707, 62, 63 323–1708, 59, 62, 63, 68 323–1709, 59, 63 323–1712, 59, 62, 63 323–1741, 59, 62, 63 323–1743, 59, 63 323–1744, 62, 63 327–1413, 41 331–0041, 37 331–0115, 39 331–0255, 39 331–0521, 37 331–0539–02, 39, 41 331–0545, 39 332–0147, 67 332–0529, 65, 66, 67 332–0807, 67 332–0942, 37, 56, 66, 67 332–2571, 66 332–2572, 66 332–2870–01, 66, 67 332–3108, 56 332–3292, 45 332–3582, 68 337–2312, 28 337–2560, 24
72
338–2568–01, 56
338–3022–01, 57 338–3023–01, 57 338–3023–02, 57 338–3049, 54 338–3123–01, 57 338–3379–01, 57 338–3466, 66 338–3489–01, 62 338–3489–02, 62 338–3507, 67 338–3510, 65 338–3513, 63 338–3514, 63 338–3572, 62 338–3638–01, 58 338–3639–02, 58 338–3640–01, 58 338–3640–02, 58 338–3641–01, 58 338–3661–01, 58 338–3661–02, 58 338–3812, 59 338–3813, 59 338–3814, 55 338–3815, 55 338–3896, 66 338–3897, 67 359–0034, 64 402–0640, 37 402–0641, 37, 39, 41 402–0664–01, 39, 41
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
402–0664–02, 39, 41
405–4958, 45
503–1951–09, 15, 17
516–0151, 24
402–0665, 39
405–4964–02, 39
503–2006, 19, 21
517–0103, 25
402–0675, 33
405–4966, 45
503–2015, 19, 21
517–0133, 51, 54
402–0678, 33
405–4967–03, 45
503–2094, 19
517–0305, 15, 17
402–0686–02, 39
405–5154, 43
503–2143–05, 23
518–0533, 53
402–0717, 68
405–5336–02, 39
503–2143–09, 23
518–0576, 13
403–3396–02, 46
405–5811–01, 39
503–2289–06, 23
518–0581, 39, 45
403–3579–02, 48
405–5811–02, 39
503–2309, 23
518–0617, 13
403–3580–02, 48
405–5826–01, 45
504–0169, 36
518–0623, 43
403–3581–03, 48
405–6383–01, 45
505–0007, 36
518–0649, 28
403–3581–04, 48
405–6384–01, 45
505–0071, 19, 21, 23
520–2215, 13, 33, 34
403–3608, 48
405–6384–03, 45
505–1492–02, 31
520–2216, 32, 33
403–3630, 49
405–7552, 45
508–0055, 49
525–0305, 68
403–3631–02, 49
405–7661, 41
508–0071, 49
526–0003, 15, 17, 24, 25
403–3669–02, 46
405–7662, 45
508–0208, 39, 41
526–0009, 45
403–3670, 46
406–0737–02, 43
526–0011, 33
403–3672, 46, 47
406–0739, 43
508–0315, 37, 39, 41, 43, 45, 46, 47
403–4142–02, 68 403–5029–02, 41 403–5135–02, 47 403–5136–02, 47 405–4237, 49 405–4241, 49 405–4305–01, 37 405–4306, 37
508–0333, 41
406–0779, 43, 45
508–1083–01, 37
415–0511, 36
508–1091, 39
415–0584, 36
508–1093–01, 39
502–0047, 19, 21, 23
508–1116, 45
502–0153, 30, 31
508–1194, 34
502–0395, 19, 36
509–0142, 30
502–0397, 36
509–0258, 9
502–0398, 36
405–4307–02, 43
502–0806, 31
405–4308, 43
502–1133, 19, 21, 23
405–4311–01, 45
502–1162, 19, 21, 23
405–4524, 43
502–1200, 19
405–4662, 49
502–1201, 19
405–4663, 49
502–1214, 19, 21, 23
405–4668–01, 49
503–0708, 36
405–4755–02, 37
503–0731, 36
405–4890–02, 39
503–1351, 25
405–4892–02, 39
503–1418, 19
405–4894, 45
503–1533, 32
405–4895, 39
503–1533–03, 33, 34
405–4896, 28
503–1759, 15
405–4954, 45
503–1851, 8, 19, 21, 23
405–4956, 45
503–1912–01, 15, 17
73
526–0012, 28 526–0014, 39 526–0018, 24, 53, 54, 55 526–0029, 37 526–0032, 39 526–0049, 67 526–0113, 34 526–0115, 28, 34
509–0274–02, 24
526–0122, 13, 46, 47, 48, 49
509–0282–02, 30
526–0174, 46, 47, 48
509–0285, 51, 53
526–0333, 68
509–0289, 8
526–0392, 51, 53
509–0305, 28
526–0394, 43, 45
509–0307, 31
526–0409, 67
509–0308, 28
526–2077, 10
509–0313, 25
526–2078, 10
510–0157, 51, 53
541–0508, 10
510–0160, 9
541–0525, 68
510–0161, 9
541–0540, 37, 39
510–0163, 10, 11
541–0556–01, 45
515–0289, 51, 53
541–0916, 34
515–0293, 9
541–0938, 47
515–0305, 10
718–1039, 13
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
720–1038, 51
818–0226–02, 45
870–0236, 32, 51
740–1002, 13
821–0004, 19, 21
870–0465, 13
740–1004, 15, 17, 19, 21, 23
821–0005, 19, 21
870–0513–02, 46, 47
821–0014, 46, 47
870–0557, 34
821–0018, 23
870–2054, 39, 51, 55
821–2046, 32
870–2055, 32
823–0002–04, 24, 51, 54
870–2062, 45
823–0002–09, 25
870–2159, 13, 15, 17, 19, 21, 23
740–1006, 51 740–1008, 8 750–1006, 51 775–0074, 11 800–0017, 24
823–0003–01, 54
800–0026, 34, 35, 46, 47, 48, 49, 68
823–0003–02, 55
800–0030, 39, 41
823–0003–03, 51
800–0031, 35, 68
823–0003–04, 24, 25
800–0033, 68
823–0003–05, 23
800–0048, 46, 47
823–0003–06, 19, 21, 29, 53, 54
800–0049, 48 800–0730, 37 800–2012, 45
823–1002–01, 37, 45, 53
809–0017, 37, 39
823–1002–03, 15, 17, 19, 21, 23, 39, 41, 54, 55
815–0778, 51, 53 815–0780, 30, 31 815–0781, 11, 25 815–0785, 39, 41
823–1002–04, 39, 55 823–1006–06, 33 850–0030, 49, 67 850–0040, 25, 51 850–0045, 37, 39, 41 853–0013, 54, 55 856–0003, 45 856–0006, 19, 21, 23
815–0787, 51, 53
856–0008, 24, 28, 37, 39, 41, 49
815–0829–04, 53
860–0006, 64
815–0838–02, 28
860–2005, 15, 17
815–0842–05, 39
862–0001, 25, 51
815–0874–01, 39, 41
862–0015, 35, 37, 39, 41, 68
815–0910, 65, 66, 67 815–0936, 53 815–0943–02, 39, 41 816–0101, 37
898–1314–05, 15, 17
823–0008, 51
800–3026, 8
815–0694, 51
898–1196–24, 21
Kit, Muffler, 34
823–0010–01, 43, 45
815–0549, 54, 55
898–1196–15, 23
823–0007–02, 28, 51, 53
800–2057, 33
815–0385, 64
871–0010, 67
98–7939–01, 69
823–0009–01, 28, 51
815–0380, 64
870–2198, 43, 45
823–0007–01, 24, 32
800–2046, 15, 17, 19, 21, 23
813–0098, 49
870–2193–04, 33
865–0029, 28 868–0002, 37, 39, 41 868–0013, 30
74
Part No.
Page
Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 1-800-888-6626 763-574-5000 International Use Fax: 763-528–7229 Cummins and Onan are ed trademarks of Cummins Inc.
Printed in U.S.A.
5/03
981-0246D (KY Spec A-L and KYD Spec A-B) Replaces 6-99 (Spec A-J)
To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below.
MODEL AND SPEC NO.
SERIAL NO.
DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)
The following symbols are used in Onan manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil.
with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing!
with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-1
Introduction This parts manual applies to the KY Recreational Vehicle Sets as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Right and left sides are determined by facing the engine end (front) of the set.
Generator Set Data Table MODEL AND SPECIFICATION
Wiring Diagram
WATTS
VOLTS
HERTZ
FUEL
3.3KY–FR/11544F 3.3KY–FR/11544G
3300 3300
100 100
50 50
LPG Vapor LPG Vapor
611–1245–03 611–1264–03
3.3KY–FR/26119B–E 3.3KY–FR/26119F 3.3KY–FR/26119G–H 3.3KY–FR/26119J–L
3300 3300 3300 3300
230 230 230 230
50 50 50 50
LPG LPG LPG LPG
Vapor Vapor Vapor Vapor
611–1226? 611–1245–05 611–1264–05 611–1268–05
3.3KYD–3272A–B
3300
230
50
LPG Vapor
611–1268–05
3.6KY–FA/11276A
3600
120
60
LPG Vapor
611–1194
3.6KY–FA/26120B–E 3.6KY–FA/26120F 3.6KY–FA/26120G–H 3.6KY–FA/26120J–L
3600 3600 3600 3600
120 120 120 120
60 60 60 60
LPG LPG LPG LPG
611–1225 611–1246 611–1265 611–1267
3.6KY–FR/11572G–H 3.6KY–FR/11572J–K
3600 3600
100 100
50 50
Gasoline Gasoline
611–1263–03 611–1268–03
3.6KY–FR/33742B–E 3.6KY–FR/33742F–H 3.6KY–FR/33742J–K
3600 3600 3600
220 230 230
50 50 50
Gasoline Gasoline Gasoline
611–1212? 611–1245–05 611–1268–05
3.6KYD–3270A–B 3.6KYD–3271A
3600 3600
120 230
60 50
LPG Vapor Gasoline
611–1267 611–1268–05
4.0KY–FA/11320E 4.0KY–FA/11320F 4.0KY–FA/11320G–H 4.0KY–FA/11320J
4000 4000 4000 4000
120 120 120 120
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
Continued on next page. ––>
1
Vapor Vapor Vapor Vapor
611–1225 611–1246 611–1265 611–1267
* – The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. Continued from page 1.
Generator Set Data Table MODEL AND SPECIFICATION WATTS 4.0KY–FA/11580G–H 4000 4.0KY–FA/11580J–K 4000
VOLTS 120 120
HERTZ 60 60
FUEL Gasoline Gasoline
Wiring Diagram 611–1265 611–1267
4.0KY–FA/26100A 4.0KY–FA/26100B–E 4.0KY–FA/26100F 4.0KY–FA/26100G–H 4.0KY–FA/26100J–K
4000 4000 4000 4000 4000
120 120 120 120 120
60 60 60 60 60
Gasoline Gasoline Gasoline Gasoline Gasoline
611–1194 611–1225 611–1246 611–1265 611–1267
4.0KY–FR/11429E 4.0KY–FR/11429F 4.0KY–FR/11429G–H 4.0KY–FR/11429J–K
4000 4000 4000 4000
100 100 100 100
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
611–1268–03 611–1255–03 611–1263–03 611–1268–03
4.0KY–FR/65697E 4.0KY–FR/65697F 4.0KY–FR/65697G–H 4.0KY–FR/65697J–K
4000 4000 4000 4000
100 100 100 100
60 60 60 60
Gasoline Gasoline Gasoline Gasoline
611–1268–04 611–1255–04 611–1263–04 611–1268–04
4.0KYD–3269A
4000
120
60
Gasoline
611–1267
* – The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.
2
Index Adapter, Exhaust (KY), 35 Adapter, Gasoline Air Cleaner (KY Begin Spec D and KYD), 17 Adapter, Gasoline Air Cleaner (KY Spec A–H), 15 Adapter, LP Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Adapter, LP Air Cleaner (KY Spec A–D), 19 Adapter, LP Air Cleaner (KY Spec E–K and KYD), 21 Adapter, Resonator (KY Spec A), 37 Arm, Rocker, 8 Armature, Starter (KY Begin Spec K and KYD), 27 Armature, Starter (KY Spec A–J), 26
Breaker, Circuit (KY Spec A), 51 Breaker, Circuit (KY Spec B–H), 54 Brush, Generator, 25 Brush, Generator (KY Spec A), 24 Bushing, Enclosure Base (KY Begin Spec F), 39 Bushing, Fuel Tank Reducer, 36 Cable, Starter, 25 Cable, Starter (KY Spec A), 51 Camshaft, 10 Cap, Choke Dome (KY Begin Spec J and KYD), 17 Cap, Choke Dome (KY Spec A–H), 15 Cap, Starter Drive (KY Begin Spec K and KYD), 27 Cap, Starter Drive (KY Spec A–J), 26 Cap, Starter End (KY Begin Spec K and KYD), 27 Cap, Starter End (KY Spec A–J), 26 Carburetor (KY Begin Spec J and KYD), 17 Carburetor (KY Spec A–H), 15 Carburetor Gasoline (KY Spec A–H), 15 Carburetor LP (KY Begin Spec L and KYD Begin Spec B), 23 Carburetor LP (KY Spec A–D), 19 Carburetor LP (KY Spec E–K and KYD), 21 Carburetor, (KY Begin Spec J and KYD), 16 Carburetor, LP (KY Spec A–D), 19 Carburetor, LP (KY Spec E–K and KYD), 21 Charger, Battery (KY Begin Spec B), 45 Clip, Governor Retainer, 13 Clip, Piston Pin, 9 Clutch, Starter (KY Spec A–J), 26 Coil, Ignition (KY Begin Spec J and KYD), 25 Coil, Ignition (KY Spec A), 51 Coil, Ignition (KY Spec B–H), 54 Components, Starter (KY Begin Spec K and KYD), 27 Components, Starter (KY Spec A–J), 26 Conduit (KY Begin Spec B), 39 Connector, Fuel Tank Barbed Hose, 36 Connector, Fuel Valve Female (KY Spec A–D), 19 Connector, Fuel Valve Female (KY Spec E–K and KYD Spec B), 23 Connector, Fuel Valve Female (KY Spec E–K and KYD), 21 Connector, LP Regulator Hose (KY Spec A–D), 19 Connector, Straight (KY Begin Spec B), 39 Control (KY Spec A), 51 Control (KY Spec B–H), 54 Coupling, Fuel Tank, 36 Coupling, Fuel Valve Anchor (KY Spec A–D), 19 Coupling, Fuel Valve Anchor (KY Spec E–K and KYD Spec B), 23 Coupling, Fuel Valve Anchor (KY Spec E–K and KYD), 21 Cover Assy, Enclosure (KY Begin Spec B), 45 Cover Assy, Enclosure (Spec A), 43 Cover, Air Cleaner (KY Begin Spec B and KYD), 28 Cover, Air Cleaner (KY Spec A), 24 Cover, Air Cylinder, 29 Cover, Air Filter Thermostat (KY Spec A), 24 Cover, Choke (KY Begin Spec J and KYD), 17 Cover, Choke (KY Spec A–H), 15
Backplate, Exhaust (KY), 35 Barrier, Exhaust (KY Begin Spec B), 39 Base, Enclosure (KY Begin Spec B), 39 Base, Enclosure (KY Spec A), 37 Base, Enclosure (KYD), 40, 41 Base, KY Underfloor, 49 Base, Oil (KY Begin Spec B and KYD), 31 Base, Oil (KY Spec A), 30 Bearing, Balancer Shaft, 11 Bearing, Block End, 9 Bearing, Camshaft, 10 Bearing, Flange (KY Begin Spec J and KYD), 17 Bearing, Flange (KY Spec A–H), 15 Bearing, Gearcase End, 9 Bearing, Rotor (KY Begin Spec B and KYD), 53 Bearing, Rotor (KY Spec A), 51 Bezel, On/Off Switch Mounting (KY Spec A), 51 Block Assy, Brush, 25 Block Assy, Brush (KY Spec A), 24 Block, Brush, 25 Block, Brush (KY Spec A), 24 Board, PC (KY Begin Spec B), 39 Board, PC (KY Begin Spec J), 39 Board, PC (KY Spec A), 37 Boot, Generator Harness Insulating (KY Begin Spec J and KYD), 59 Boot, Generator Harness Insulating (KY Spec B–F), 57 Boot, Generator Harness Insulating (KY Spec G–H), 58 Boot, Spark Plug, 25 Boot, Spark Plug (KY Spec A), 51 Boot, Spark Plug (KY Spec B–H), 54 Brace, KY Underfloor Mounting Back , 48 Bracket, Control (KY Begin Spec J), 39 Bracket, Control (KY Spec A), 37 Bracket, Control (KY Spec B–H), 39 Bracket, Fuel Regulator (KY Begin Spec L and KYD Begin Spec B), 23 Bracket, Inlet Insulation (KY Begin Spec B), 45 Bracket, Muffler (KY Spec A), 32 Bracket, Regulator (KY Spec A–D), 19 Bracket, Regulator (KY Spec E–K and KYD), 21 Bracket, Solenoid (KY Spec A–D), 19 Bracket, Solenoid (KY Spec E–K and KYD Spec B), 23 Bracket, Solenoid (KY Spec E–K and KYD), 21 Bracket, Transformer (KY Begin Spec B and KYD), 53 Breaker, Circuit (KY Begin Spec J and KYD), 55
3
Index Cover, Choke Element (KY Begin Spec J and KYD), 17 Cover, Choke Element (KY Spec A–H), 15 Cover, Crankcase, 11 Cover, Drain (KY Begin Spec B), 39 Cover, KY Housing , 49 Cover, Resonator (KY Begin Spec B and KYD), 28 Cover, Starter Spring (KY Spec A–J), 26 Cover, Valve, 8 Crankshaft, 9 Cylinder, Air, 29
Gasket, Exhaust (KY Spec A), 32 Gasket, Exhaust Manifold (KYD), 34 Gasket, Exhaust Muffler (KYD), 34 Gasket, Gasoline Air Cleaner Adapter (KY Begin Spec J and KYD), 17 Gasket, Gasoline Air Cleaner Adapter (KY Spec A–H), 15 Gasket, Gasoline Intake Manifold (KY Spec A–H), 15 Gasket, Gasoline Manifold Insulator (KY Spec A–H), 15 Gasket, Insulator (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Intake Manifold (KY Begin Spec J and KYD), 17 Gasket, LP Air Cleaner Adapter (KY Spec A–D), 19 Gasket, LP Air Cleaner Adapter (KY Spec E–K and KYD), 21 Gasket, LP Carburetor (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor (KY Spec A–D), 19 Gasket, LP Carburetor (KY Spec E–K and KYD), 21 Gasket, LP Carburetor Flange (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, LP Carburetor Flange (KY Spec A–D), 19 Gasket, LP Carburetor Flange (KY Spec E–K and KYD), 21 Gasket, LP Intake Manifold (KY Spec A–D), 19 Gasket, LP Intake Manifold (KY Spec E–K and KYD), 21 Gasket, LP Manifold Insulator (KY Spec A–D), 19 Gasket, LP Manifold Insulator (KY Spec E–K and KYD), 21 Gasket, Manifold Insulator (KY Begin Spec J and KYD), 17 Gasket, Oil Base (KY Begin Spec B and KYD), 31 Gasket, Oil Base (KY Spec A), 30 Gasket, Resonator (KY Spec A), 37 Gasket, Service (KY Begin Spec B), 45 Gasket, Valve Cover, 8 Gear, Balancer, 9 Gear, Camshaft, 10 Gear, Crankshaft, 9 Gear, Governor, 10 Gear, Starter (KY Spec A–J), 26 Generator (KY Begin Spec B and KYD), 53 Generator (KY Spec A), 51 Governor, 13 Grommet, Enclosure Base (KY Begin Spec B), 39 Grommet, Enclosure Base (KY Spec A), 37 Grommet, Enclosure Base (KYD), 41 Grommet, Enclosure Cover (KY Begin Spec B), 45 Grommet, Enclosure Cover (Spec A), 43 Grommet, KY Housing Rubber, 49 Grommet, Underfloor Mounting Remote (KY), 46 Guide, Push Rod, 8
Diode, Remote (KY Spec B–E), 64 Dipper, Oil, 9 Edging, Base Pan (KY Begin Spec B), 39 Edging, Base Pan (KY Spec A), 37 Elbow, Enclosure Base Conduit (KY Spec A), 37 Elbow, Exhaust (KY Spec A), 37 Elbow, Exhaust (KY), 35 Elbow, Oil Base Male (KY Begin Spec B and KYD), 31 Element, Air Cleaner (KY Begin Spec B and KYD), 28 Element, Air Cleaner (KY Spec A), 24 Element, Choke Thermostat (KY Begin Spec J and KYD), 17 Element, Choke Thermostat (KY Spec A–H), 15 Element, Thermostat (KY Begin Spec B and KYD), 28 Element, Thermostat Preheat (KY Spec A), 24 Enclosure, Generator (KY Begin Spec B and KYD), 45 Enclosure, Generator (KY Spec A), 43 Endbell, 25 Endbell (KY Spec A), 24 Endbell (KY Spec B and KYD), 25 Exhaust (KY Begin Spec B), 33 Exhaust (KY Spec A), 32 Exhaust (KYD), 34 Filter, Fuel (KY Begin Spec J and KYD), 17 Filter, Fuel (KY Spec A–H), 15 Fitting, Fuel Valve Barbed Hose (KY Spec A–D), 19 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD Spec A), 19 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD Spec B), 23 Fitting, Fuel Valve Barbed Hose (KY Spec E–K and KYD), 21 Flyweight, 10 Fuse, Generator Harness (KY Spec A), 56 Fuse, Generator Harness (KY Spec B–F), 57 Fuse, Generator Harness (KY Spec G–H), 58
Hanger, Exhaust (KY), 35 Harness Location, Adapter, 60 Harness Location, Customer Interface Pigtail, 60 Harness Location, Extension, 60 Harness Location, Generator, 60 Harness Location, Remote , 60 Harness, AC Output (KY Begin Spec J and KYD), 55 Harness, AC Output (KY Spec B–H), 54 Harness, Adapter (KY Spec F–H and KYD), 62
Gasket, Air Cleaner (KY Begin Spec L and KYD Begin Spec B), 23 Gasket, Carburetor (KY Begin Spec J and KYD), 17 Gasket, Carburetor (KY Spec A–H), 15 Gasket, Carburetor Flange (KY Begin Spec J and KYD), 17 Gasket, Carburetor Flange (KY Spec A–H), 15 Gasket, Crankcase, 11 Gasket, Cylinder Head, 8 Gasket, Exhaust (KY Begin Spec B), 33
4
Index Harness, Adapter (Spec F–H), 62 Harness, Customer Interface Pigtail (Spec F–H), 62 Harness, Customer Interface Pigtail (KY Spec B–E), 61 Harness, Customer Interface Pigtail (Spec B–E), 61 Harness, Engine (KY Begin Spec J and KYD), 59 Harness, Extension (KY Spec B–E), 61 Harness, Extension (KY Spec F–H and KYD), 62 Harness, Generator (KY Spec A), 56 Harness, Generator (KY Spec B–F), 57 Harness, Generator (KY Spec G–H), 58 Harness, Generator Harness Splitter (KY Spec B–F), 57 Harness, Generator Harness Splitter (KY Spec G–H), 58 Harness, Remote, 68 Harness, Remote (Switch Only), 66, 67 Harness, Remote (Switch Only) (KY Begin Spec Fand KYD), 65 Harness, Remote Adapter (KY Spec F–H and KYD), 63 Head, Cylinder, 8 Holder Assy, Brush (KY Begin Spec K and KYD), 27 Holder, Governor Spring, 13 Hose, Air Cleaner Preheat (KY Spec J and KYD), 25 Hose, Choke Preheat (KY Begin Spec B), 33 Hose, Choke Preheat (KY Spec A), 32 Hose, Fuel Tank, 36 Hose, Gasoline Fuel (KY Begin Spec J and KYD), 17 Hose, Gasoline Fuel (KY Spec A–H), 15 Hose, LP Fuel (KY Spec A–D), 19 Hose, LP Fuel (KY Spec E–K and KYD), 21 Hose, Preheat (KYD), 34 Housing, Air (KY Begin Spec B and KYD), 28 Housing, Choke (KY Begin Spec J and KYD), 17 Housing, Choke (KY Spec A–H), 15 Housing, Scroll (KY Spec A), 51 Housing, Stator (KY Begin Spec B and KYD), 53 Housing, Stator (KY Spec A), 51
Isolator, Generator/Engine Mount (KY Spec A), 37 Isolator, Mount (KYD), 41 Isolator, Muffler (KY Begin Spec B), 33 Isolator, Snubber (KY Begin Spec B), 39 Isolator, Snubber (KY Spec A), 37 Isolator, Snubber (KYD), 41 Key, Camshaft, 10 Key, Crankshaft, 9 Key, Fan Hub (KY Begin Spec B and KYD), 53 Key, Fan Hub (KY Spec A), 51 Kit, Air Filter (KY Begin Spec B and KYD), 28 Kit, Carburetor (KY Begin Spec K and KYD), 17 Kit, Carburetor Repair (KY Spec A–C), 15 Kit, Carburetor Repair (KY Spec A–J), 15, 17 Kit, Carburetor Solenoid Repair (KY Spec B–C)), 15 Kit, Enclosure Cover, 45 Kit, Exhaust Elbow, 68 Kit, Exhaust Elbow Adapter (KY), 35 Kit, Exhaust Tailpipe (KY), 35 Kit, Exhaust Tube (KY), 35 Kit, Fuel Tank, 36 Kit, Fuel Tank (Obsolete), 36 Kit, Governor Sleeve, 10 Kit, KY Housing, 49 Kit, KY Underfloor Base, 49 Kit, KY Underfloor Housing, 49 Kit, Mounting (Underfloor), 47 Kit, Remote Adapter, 68 Kit, Remote (KY Spec B–E), 64 Kit, Remote (Switch and Hourmeter), 66 Kit, Remote (Switch and Voltmeter), 67 Kit, Remote (Switch and Voltmeter) (KY Begin Spec F and KYD), 67 Kit, Remote (Switch Only), 65 Kit, Remote, (Switch Only), 65 Kit, Set Mounting, 68 Kit, Starter Drive (KY Begin Spec K and KYD Begin), 27 Kit, Starter Drive (KY Spec A–J), 26 Kit, Tailpipe Hanger, 68 Kit, Underfloor Mounting (KY Begin Spec B)), 46 Kit, Underfloor Mounting (KY), 46 Kit, Underfloor Mounting (KYD), 47 Kits (Misc), 68 Kits, KY Exhaust, 35 KY and KYD Labels, 69
Indicator, Oil (KY Begin Spec B and KYD), 31 Indicator, Oil (KY Spec A), 30 Insulation, Cover (KY Begin Spec B and KYD), 45 Insulation, Door (KY Begin Spec B), 45 Insulation, Exhaust (KY Spec A), 37 Insulation, Exhaust Baffle (Spec A), 43 Insulation, Exhaust Barrier (KY Begin Spec B), 39 Insulation, Inlet (KY Spec B–H), 45 Insulation, Inlet (Spec A), 43 Insulation, Inlet Baffle (KY Begin Spec B and KYD), 28 Insulator, Carburetor (KY Begin Spec J and KYD), 17 Insulator, Carburetor (KY Spec A–H), 15 Insulator, Exhaust (KY), 35 Insulator, Gasoline Intake Manifold (KY Spec A–H), 15 Insulator, Intake Manifold (KY Begin Spec J and KYD), 17 Insulator, LP Carburetor (KY Spec A–D), 19 Insulator, LP Carburetor (KY Spec E–K and KYD), 21 Insulator, LP Intake Manifold (KY Spec A–D), 19 Insulator, LP Intake Manifold (KY Spec E–K and KYD), 21 Isolator, Engine Mount (KY Begin Spec B), 39 Isolator, Generator Mount (KY Begin Spec B), 39
Label, Air Cleaner (KY Begin Spec B and KYD), 28 Label, Charger (KY Begin Spec B), 45 Latch Assy, Service (KY Begin Spec B), 45 Latch, Service (Spec A), 43 Lever, Governor, 13 Lever, Governor Control, 13 Line, LP Fuel Inlet (KY Spec A–D), 19 Line, LP Fuel Inlet (KY Spec E–K and KYD Spec B), 23 Line, LP Fuel Inlet (KY Spec E–K and KYD), 21 Linkage, Choke (KY Begin Spec J and KYD), 17 Linkage, Choke (KY Spec A–H), 15
5
Index Locations, Harness, 60 Lock, Valve Spring, 8
Plate, Oil Shield, 9 Plug, Drain (KY Begin Spec B and KYD), 31 Plug, Drain (KY Spec A), 30 Plug, Hole (KY Spec A), 51 Plug, Hole (KY Spec B–H), 54 Plug, Spark, 8 Potentiometer (KY Begin Spec J and KYD), 55 Potentiometer (KY Spec A), 51 Potentiometer (KY Spec B–H), 54 Pump, Fuel (KY Begin Spec J and KYD), 17 Pump, Fuel (KY Spec A–H), 15
Magneto (KY Begin Spec B and KYD), 25 Magneto (KY Spec A), 24 Manifold, Exhaust (KY Begin Spec B), 33 Manifold, Gasoline Intake (KY Spec A–H), 15 Manifold, Intake (KY Begin Spec J and KYD), 17 Manifold, LP Intake (KY Spec A–D), 19 Manifold, LP Intake (KY Spec E–K and KYD), 21 Meter, Battery Condition (KY Spec B–E), 64 Meter, Hour (Begin Spec F), 66 Meter, Hour (KY Spec B–E), 64 Meter, Volt (Begin Spec F), 67 Mixer (KY Begin Spec L and KYD Begin Spec B), 23 Mount, Generator, 47 Muffler (KY Begin Spec B), 33 Muffler (KY Spec A), 32 Muffler (KYD), 34
Rail, KY Underfloor Mounting Bottom, 48 Rail, Mounting (KYD), 47 Rail, Underfloor Mounting (KY), 46 Rectifier, Generator Harness Bridge (KY Spec A), 56 Regulator, Fuel (KY Begin Spec L and KYD Begin Spec B), 23 Regulator, LP (KY Spec A–D), 19 Regulator, LP (KY Spec E–K and KYD), 21 Regulator, Voltage (KY Spec A), 24 Regulator, Voltage (KY Spec B–H), 39 Relay, Start Solenoid (KY Spec A), 37 Relay, Start Solenoid (KY Spec B–H), 39 Relay, Start Solenoid (KYD), 41 Resistor, Generator Harness (KY Spec A), 56 Resistor, Generator Harness (KY Spec B–F), 57 Resistor, Generator Harness (KY Spec G–H), 58 Resonator, Exhaust (KY), 35 Resonator, Intake (KY Begin Spec B and KYD), 28 Retainer, Starter Clutch (KY Spec A–J), 26 Retainer, Starter Ring (KY Begin Spec K and KYD), 27 Retainer, Starter Spring (KY Spec A–J), 26 Retainer, Valve Spring, 8 Ring Set, Piston, 9 Ring, Collector (KY Begin Spec B and KYD), 53 Ring, Collector (KY Spec A), 51 Rings, Valve Guide, 8 Rod, Air Inlet (KY Spec A), 24 Rod, Connecting, 9 Rod, Governor, 13 Rod, Push, 8 Rotor Assy, Generator (KY Begin Spec B and KYD), 53 Rotor Assy, Generator (KY Spec A), 51
Nipple, Fuel Valve (KY Spec A–D), 19 Nipple, Fuel Valve (KY Spec E–K and KYD Spec B), 23 Nipple, Fuel Valve (KY Spec E–K and KYD), 21 O’Ring, Oil Fill Tube (KY Spec A), 30 O’Ring, Oil Indicator (KY Begin Spec B and KYD), 31 O’Ring, Oil Indicator (KY Spec A), 30 O’Ring, Rotor (KY Begin Spec B and KYD), 53 O’Ring, Rotor (KY Spec A), 51 Paint, 68 Paint, Enamel Green, 68 , Control (KY Begin Spec J and KYD), 55 , Control (KY Spec A), 51 , Control (KY Spec B–H), 54 , KY Housing, 49 , Remote, 65, 66 , Remote (KY Begin Spec F and KYD), 67 , Remote (KY Spec B–E), 64 , Remote Switch and Hourmeter, 66 , Remote Switch and Voltmeter (KY Begin Spec F and KYD), 67 , Remote Switch only, 65 , Service (KY Begin Spec B), 45 , Service (Spec A), 43 , Under Floor (KYD), 47 , Underfloor Mounting (KY), 46 Pawl, Latch, 43 PCB, Control (KYD), 41 Pin, Cylinder Head Hollow Dowel, 8 Pin, Decompression, 10 Pin, Endbell Roll (KY Spec A), 24 Pin, Parallel, 11 Pin, Piston, 9 Pin, Starter Spiral Roll (KY Spec A–J), 26 Pipe, Exhaust (KYD), 34 Piston, 9 Pivot, Speed Adjusting, 13 Plate, Oil Level, 11
Seal, Air (KY Begin Spec B and KYD), 28 Seal, Air cleaner Spacer (KY Spec E–K and KYD), 21 Seal, Air Filter Foam (KY Begin Spec B and KYD), 28 Seal, Barrier Edge (KY Begin Spec B), 39 Seal, Crankshaft Oil, 9 Seal, Cylinder Block Oil, 13 Seal, Endbell (KY Spec A), 24 Seal, Valve Stem, 8 Shaft, Balancer, 11 Shaft, Flyweight, 10 Shaft, Governor Lever, 13 Shield, Carburetor (KY Begin Spec J and KYD), 55 Shield, Carburetor (KY Spec A), 51
6
Index Shield, Carburetor (KY Spec B–H), 54 Shield, Control (KY Spec A), 51 Shield, Exhaust Insulation (KYD), 41 Shield, Heat (KY Spec A), 37 Shim, Balancer, 11 Shim, Breather Valve, 8 Shim, Camshaft, 10 Shim, Crankshaft, 9 Sleeve, Governor, 10 Solenoid, Gasoline Fuel Cut (KY Begin Spec B–C), 15 Solenoid, Gasoline Fuel Cutoff (KY Begin Spec K and KYD), 17 Solenoid, Start (KY Begin Spec B), 39 Spacer, Muffler (Isolator KYD), 34 Spline, Starter, 26 Spring, Decompression, 10 Spring, Generator Brush, 25 Spring, Generator Brush (KY Spec A), 24 Spring, Governor, 13 Spring, Governor Adjusting Screw, 13 Spring, Governor Rod, 13 Spring, Starter Pinion (KY Spec A–J), 26 Spring, Valve, 8 Starter, 25 Starter (KY Spec A), 51 Stator, Generator (KY Begin Spec B and KYD), 53 Stator, Generator (KY Spec A), 51 Stiffener, Bracket (KY Spec A–D), 19 Stiffener, Bracket (KY Spec E–K and KYD), 21 Strap, Bond (KY Begin Spec B and KYD), 28 Strap, Bond (KY Spec A), 24 Stud, Exhaust (KY Begin Spec B), 33 Stud, Exhaust (KY Spec A), 32 Stud, Exhaust (KYD), 34
Switch, Oil Level (KY Spec A), 30 Switch, Oil Level (KY Spec B–G ), 31 Switch, Remote Start/Stop (KY Begin Spec F and KYD), 65 Switch, Remote Start/Stop (KY Spec B–E), 64 Switch, Remote Start/Stop Switch and Hourmeter (Begin Spec F), 66 Switch, Remote Start/Stop Switch and Voltmeter (KY Begin Spec F and KYD), 67 Switch, Start/Stop (Generator Harness) (KY Spec A), 56 Switch, Start/Stop (KY Begin Spec J and KYD), 55 Switch, Start/Stop (KY Spec B–H), 54 Tank, Fuel, 36 Tappet, 10 Terminal, Spark Plug, 25 Terminal, Spark Plug (KY Spec B–H), 54 Transformer, Voltage (KY Begin Spec B and KYD), 53 Transformer, Voltage (KY Begin Spec J and KYD), 55 Tube, Breather, 8 Tube, Exhaust (KY), 35 Tube, Oil Fill (KY Spec A), 30 Tube, Spacer (KY Begin Spec B), 39 Valve Assy, Fuel (KY Spec A–D), 19 Valve Assy, Fuel (KY Spec E–K and KYD Spec B), 23 Valve Assy, Fuel (KY Spec E–K and KYD), 21 Valve, Breather, 8 Valve, Fuel Tank Shutoff, 36 Valve, Intake/Exhaust, 8 Wheel Assy, Blower (KY Begin Spec B and KYD), 53 Wheel Assy, Blower (KY Spec A), 51 Wrapper, Air Cylinder, 29
7
Cylinder Head 25
9
24
10 9
8
8 28
11 7
27
12
6
4
23
7
13 14
5
15 20
3
22
21
16 5 18
22
2 19
17 1
REF NO.
PART NO.
QTY USED
1
2 3
110–3887 110–3888 110–3893 110–3890
1 1 1 1
110–3580
2
167–0275 167–0805 740–1008 110–3750
1 1 2 2
110–3698 110–3701 110–3700 110–3914 509–0289 110–3750–03
2 2 2 2 1 2
4
5 6 7 8 9 10 11 12
PART DESCRIPTION Valve Intake Exhaust Gasket, Cylinder Head Head, Cylinder (Includes Guides, Seats and Valve Guide Rings) Rings, Valve Guide Plug, Spark 60Hz 50Hz Washer, Flat (M10) Bolt, Cylinder Head (M10 x 1.25 x 66mm) Washer, Valve Spring Spring, Valve Retainer, Valve Spring Lock, Valve Spring Seal, Valve Stem Bolt, Flange (M10 x 1.5 x 115mm)
8
REF NO.
PART NO.
QTY USED
13 14
123–1920
1
15
110–3922–01 110–3922–02 110–3751–00
1 1 1
16
110–3751–01
1
17 18 19 20
110–3892 110–3743 110–3861 800–3026
2 1 1 7
21 22 23 24 25 26 27 28
123–1917 503–1851 115–0465 185–7144 115–0496 115–0471 115–0472 115–0497
1 2 2 2 2 2 1 2
PART DESCRIPTION Valve, Breather Shim, Breather Valve .010 .020 Bolt, Cylinder Head (M8 x 1.25 x 85mm) Bolt, Cylinder Head (M8 x 1.25 x 48mm) Pin, Hollow Dowel Cover, Valve Gasket, Valve Cover Screw, Hex Flange Head (M6 x 1 x 25mm) Tube, Breather Clamp, Hose Arm, Rocker Nut, Rocker Arm Adjusting Nut, Lock Adjusting Rod, Push Guide, Push Rod Stud, Rocker Arm
KY/ KYD
Crankshaft
2
1 3
4
4
5 12 6 7 9
8
10 11
13 15
14
16 REF NO.
PART NO.
QTY USED
1 112–0291 185–6828 185–6826
1 1 1
113–0353 185–6829 185–6827 112–0290 112–0255 510–0160 104–1901 104–1899 104–1780 515–0293 510–0161 509–0258
1 1 1 1 2 1 1 1 1 1 1 1
2
3 4 5 6 7 8 9 10 11
PART DESCRIPTION
REF NO.
Piston (Includes Pin & Clip) Standard 0.25 Oversize 0.50 Oversize Ring Set, Piston Standard 0.25 Oversize 0.50 Oversize Pin, Piston Clip, Piston Pin Bearing, Block End Gear, Crankshaft Gear, Balancer Crankshaft Key, Woodruff Bearing, Gearcase End Seal, Oil
PART NO.
QTY USED
12 104–1721–01 104–1721–02 104–1721–03 104–1721–05 104–1721–07 104–1721–08
3 3 3 3 3 3
114–0373 No Replacement No Replacement 14 114–0367 15 120–1264 16 114–0366
1 1 1 2 1 1
13
9
PART DESCRIPTION Shim (Use As Required) 0.20mm 0.30mm 0.40mm 0.50mm 0.60mm 0.70mm Rod Assy, Connecting (Includes Bolt) Standard 0.25 Undersize 0.50 Undersize Bolt, Connecting Rod Plate, Oil Shield Dipper, Oil
KY/ KYD
Camshaft
5 & 9
3
2
4 & 9 11 1 10
9
11 6
18 4
8
8
5 17
7
16 6 12
13 14 15
REF NO.
PART NO.
QTY USED
1 2
115–0463 105–0682
2 1
3
105–0724
1
4
105–0681
1
5 6 7 8 9 10 11 12 13 14
105–0731 150–2464 150–2302 150–2305 515–0305 150–2465 150–2466 150–2604 526–2077 526–2078
1 1 1 1 1 1 1 1 1 1
PART DESCRIPTION
REF NO.
PART NO.
Tappet Camshaft Assy (Spec A–D) (Includes Parts Marked +) Camshaft (Begin Spec E) (Includes Parts Marked °) +Gear Assy, Camshaft (Spec A–D) (Includes Flyweight, Flyweight Shaft and Pin) °Gear, Camshaft (Begin Spec E) Flyweight Shaft, Flyweight Pin, Decompression Spring °+Key, Woodruff +Pin, Decompression +Spring, Decompression Gear, Governor *Washer, Flat *Washer, Flat
15
541–0508
1
16 17
510–0163
1
104–1896–01 104–1896–02 104–1896–03 104–1896–04 104–1896–05 104–1896–06 104–1896–07 115–0471
3 3 3 3 3 3 3 2
18
QTY USED
PART DESCRIPTION Sleeve Kit, Governor (Includes Washers Marked *, Governor Stop, Governor Sleeve and Governor Shaft) Bearing, Ball Shim (Use As Required) .50mm .60mm .70mm .80mm .90mm 1.00mm 1.20mm Rod, Push
+ – Parts Included in Camshaft Assy (Spec A–D) ° – Parts Included in Camshaft Assy (Begin Spec E) * – Washers Included in Governor Sleeve Kit.
10
KY/ KYD
Crankcase Cover
7
9
1
8
2
6 5 4
3
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Cover, Crankcase Bolt, Crankcase Cover (M8 x 1.25 x 30mm) Gasket, Crankcase Screw, Hex Head Cap (Spec A–F) Plate, Oil Level (Spec A–F) Pin, Parallel Shaft, Balancer (Includes Shaft and Gear)
8 9
510–0163
1
104–1896–01 104–1896–02 104–1896–03 104–1896–04 104–1896–05 104–1896–06 104–1896–07
3 3 3 3 3 3 3
1 2
101–0787 815–0781
1 9
3 4
101–0788 102–1421
1 2
5
102–1419
1
6 7
775–0074 104–1792
2 1
11
PART DESCRIPTION Bearing, Ball Shim, Balancer (Use as Required) 0.50mm 0.60mm 0.70mm 0.80mm 0.90mm 1.00mm 1.20mm
KY/ KYD
12
KY/ KYD
Governor 5
6
7
4 8
1
3
15
9
2
14
16
10
17 12
13 18
8
11
19
20
REF NO.
PART NO.
QTY USED
1 2 3 4 5
150–2393 150–2396 870–0465 526–0122 718–1039
1 1 1 1 1
6 7 8 9 10
518–0617 740–1002 150–2394 150–2395 150–2391
1 1 2 1 1
PART DESCRIPTION
REF NO.
Lever, Governor Holder, Governor Spring Nut, Square (M8 x 1.25mm) Washer, Flat (5/16”) Screw, Hex Head Cap (M8 x 1.25 x 35mm) Clip, Retainer Washer, Flat (M5) Spring, Adjusting Screw Screw, Special Spring, Governor Rod
11 12 13 14 15 16 17 18 19 20
13
PART NO.
QTY USED
150–2392 518–0576 150–2401 150–2448 150–2390 870–2159 150–2398 150–2549–02 150–2514 520–2215
1 2 1 1 1 1 1 1 1 1
PART DESCRIPTION Rod, Governor Clip, Retainer Shaft, Governor Lever Seal, Oil Spring, Governor Nut, Flanged (M8 x 1.25) Pivot, Speed Adjusting Lever, Governor Control Screw, Governor Adjust Stud, Control Lever Mounting
KY/ KYD
Carburetor Gasoline (KY Spec A–H)
8 9 13
10
11
12
15
16 14
2 1
3 4 5 7
17
6
18 19 31 30 26 22 21
27
28
20
29 32
23
24
26
25
14
KY/ KYD
Carburetor Gasoline (KY Spec A–H) REF NO. 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17
18 19
PART NO.
QTY USED
146–0530 154–2821 154–2815 146–0531 146–0532 146–0533
1 2 1 1 1 1
146–0534 146–0614 146–0741
1 1 1
153–0639 232–3720 153–0638–01 153–0659 517–0305 153–0640
1 1 1 1 1 1
153–0637–01 153–0651–02 526–0003 860–2005
1 1 1 1
145–0687–02 145–0705–02 740–1004 800–2046
1 1 2 2
20 145–0617 145–0695 145–0625
1 1 1
23 24
140–2586 140–2771–01 149–2457 149–2311–01
1 1 1 1
25
823–1002–03
1
26 27
503–1951–09
28
503–1759 503–1912–01 146–0615
2 1 1 1 1
29 30 31
898–1314–05 870–2159 154–2818
1 2 2
21 22
PART DESCRIPTION
REF NO.
Insulator Gasket, Intake Manifold Manifold, Intake Gasket, Manifold Insulator +Insulator Gasket, Carburetor ◊Carburetor Spec A Spec B–C Obsolete Spec D–H, Spec J thru S/N F120599 Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke Spec A Spec B–H Washer, Flat (3/16”) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner Spec B, C ~ Spec D–H Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Gasket, Carburetor Flange * Spec A ~ Spec B–H Adapter, Air Cleaner (Spec A) Obsolete Gasket, Air Cleaner Adapter *^ Spec A–D +~ Spec E–H Filter, Fuel Pump, Fuel (Electric) (E2) (Spade Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose (.47”) Hose, Fuel Spec A (460mm) Spec B–J (546mm) Solenoid, Fuel Cutoff (Spec B–C Non Emissions Only) (E3)(Not Replaceable Spec D–J) Sleeving, Convoluted Nut, Flanged (M8 x 1.25mm) Stud
PART NO.
QTY USED
32
146–0646
1
146–0758
1
146–0651
1
146–0759
1
146–0743
1
146–0742
1
PART DESCRIPTION Kits (Parts Without Part Numbers are Not Sold Separately) Solenoid (Spec B, C) (For use with Carburetor 146–0614 (Includes Solenoid Valve Assy, Gaskets and Solenoid Holder) Carburetor (Spec B–H, J thru S/N F120599) (For use with Carburetor 146–0741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (Spec A–C) (For use with Carburetors 146–0534 and 146–0614) (Includes Gaskets Marked , Parts Marked ^, Float, Gaskets, Float Valve, Float Pin and Main Limiter Cap) Spec A (Includes Gaskets Marked , Parts Marked * and Carburetor 146–0534) Spec B–C Emissions Conversion Kit (Includes Gaskets Marked and Parts Marked ~) (Converts to Emissions Carburetor 146–0741 introduced for Spec D) Spec D–H, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 146–0741) Obsolete
– Gaskets Included with Carburetors and Repair Kits. ◊ – Carburetor Part Numbers are embossed on the Carburetor. * – Parts Included with Carburetor (Spec A) ~ – Parts Included with Emissions Carburetor Conversion Kit (Spec B–C) ^ – Parts Included with Carburetor Repair Kit (Spec A–C) + – Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) ⊃ – Parts Included with Carburetor (During Spec J)
15
KY/ KYD
Carburetor, Gasoline (KY Begin Spec J and KYD)
8 9 13
10
11
12
15
16 14
1 3 4 5 6 2 7 17
30 29 19
22
18
28
26 27
20 21 31
32
23
24 26 25
16
KY/ KYD
Carburetor, Gasoline (KY Begin Spec J and KYD) REF NO. 1 2 3 4 5 6 7
PART NO.
QTY USED
146–0530 154–2821 154–2815 146–0531 146–0532 146–0533
1 2 1 1 1 1 1
8 9 10 11 12 13 14
146–0741 146–0765 146–0803 153–0639 232–3720 153–0638–01 153–0659 517–0305 153–0640 153–0651–02
1 1 1 1 1 1 1 1
15 16 17
526–0003 860–2005 145–0705–02
1 1 1
18 19
740–1004 800–2046
2 2
20 21 22 23 24
140–2536–06 145–0695 140–2771–01 149–2457 149–2311–02
1 1 1 1 1
25
823–1002–03
1
26 27
503–1951–09 503–1912–01
2 1
PART DESCRIPTION
REF NO.
+ Insulator, Head Gasket, Intake Manifold Manifold, Intake Gasket, Manifold Insulator Insulator, Carburetor Gasket, Carburetor Carburetor Spec J thru S/N F120599 Spec J After S/N F120599 Spec K Linkage, Choke Bearing, Flange Housing, Choke Cover, Choke Element Cap, Dome Element, Choke Thermostat Cover, Choke (KY Begin Spec and KYD) Washer, Flat (3/16”) Nut, Hex (M4 x .7mm) Adapter, Air Cleaner (KY Begin Spec D and KYD) Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Seal, Air Cleaner Spacer Gasket, Carburetor Flange Gasket, Air Cleaner Adapter Filter, Fuel Pump, Fuel (Electric) (E2) (Ring Terminal) Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Hose Hose, Fuel (546mm)
28 29 30 31 32
PART NO.
QTY USED
146–0615 870–2159 154–2818 898–1314–05
1 2 2 1
146–0785 146–0758
1 1
146–0783
1
146–0784
1
146–0742
1
PART DESCRIPTION Solenoid, Fuel Cutoff Nut, Flanged (M8 x 1.25mm) Stud Sleeving, Convoluted Kit, Carburetor (w/Carburetor 146–0803) Carburetor (Spec B–H, J thru S/N F120599) (For use with Carburetor 146–0741) (Includes Gaskets Marked , Parts Marked +, Float, Float Pin, Float Valve and Gaskets) Carburetor (For use Begining S/N F120600 (During Spec J) (Includes Parts Marked + and the Following Repair Package) Carburetor Package, Repair (For use Beginning S/N F120600 During Spec J) (Includes Float, Float Valve, Float Pin, and Gaskets) Spec D–H, Spec J thru S/N F120599 (Includes Gaskets Marked) (Uses Emissions Carburetor 146–0741) Obsolete
+ – Parts Included in Carburetor Repair Kit (Begin Spec B and During Spec J) ⊃ – Parts Included with Carburetor (During Spec J)
17
KY/ KYD
Carburetor LP (KY Spec A–D) 33
32 31
30
34 29 35 28 36
22
37
38 19
25 26
23 27 22 21
24
20 10
10 19
6
12
18
3
7 13
8
4 5
17 9
16 10 14
11
1 2
15
18
KY/ KYD
Carburetor LP (KY Spec A–D) REF NO.
PART NO.
QTY USED
1 2 3 4 5 6 7 8 9
146–0530 154–2821 154–2815 154–2818 870–2159 146–0531 146–0532 146–0533 503–2006
1 2 1 2 2 1 1 1 1
10 11 12 13 14
503–2094 503–1418 146–0602 140–2586 145–0625
3 1 1 1 1
16
145–0617 145–0695 800–2046
1 1 2
17 18
740–1004 145–0687–02
2 1
19
503–2015
2
20
502–0395
1
15
21
148–0987
1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Insulator, Head Gasket, Intake Manifold Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) Gasket, Manifold Insulator Insulator Gasket, Carburetor Hose, Fuel (5.63” Lg) (.375 ID x .75 OD) Clamp, Hose Hose, Fuel Carburetor Gasket, Air Cleaner Adapter Adapter, Air Cleaner (Spec A) Obsolete Gasket, Carburetor Flange Spec A Begin Spec B Screw, Hex Head Cap (M6 x 1 x 80mm) Washer, Flat (M6) Adapter, Air Cleaner (Spec B–D) Hose, Fuel (40”) (.38 ID x .69 OD) Connector, Hose (1/8 NPT x 1/4” ID) (Beginning Spec E, Hose Connector Supplied with Regulator) Regulator (K2)(Includes Inlet Fitting)
22 23 24
503–1851 307–2831–02 823–0003–06
3 1 1
25
821–0005
1
26 27
148–0985–02 821–0004
1 1
28 29
502–1162
1
30 31 32
307–2501 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1
33
502–1214
1
34
502–1200
1
502–1201 505–0071
1 1
37
307–2795–02 307–2824–02 823–1002–03
1 1 1
38
856–0006
2
35
36
19
PART DESCRIPTION Clamp, Hose Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm) Screw, Lock Head Flange (10–32 x 1/2”) Bracket, Regulator Screw, Flange Lock Hex (#10–32 x 5/16”) Fitting, Barbed Hose Valve Assy, Fuel (E3) LP Liquid sets LP Vapor sets Nipple, Close Coupling, Anchor Line, Inlet Fuel (KY Begin Spec B)(75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (KY Begin Spec B and Spec 11276A) Fitting, Barbed Hose (Spec A Except Spec 11276A) Nipple KY Spec A (Except 11276A) KY Spec 11276A Bracket, Solenoid KY Spec A KY Begin Spec B Obsolete Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6)
KY/ KYD
Carburetor LP (KY Spec E–K and KYD Spec A) 31
30 29
28
27 32 26 33
19
34 35
37 19
23
38 24 21 25 36
20
22 10
10 9 3
18
10 6
11 17
12
7 8
4
13 5
16 15 1
2
14
20
KY/ KYD
Carburetor LP (KY Spec E–K and KYD) REF NO.
PART NO.
QTY USED
146–0722
1
146–0530 154–2821 154–2815 154–2818 870–2159 146–0531 146–0532 146–0533 503–2006
1 2 1 2 2 1 1 1 1
10 11 12 13
503–1851 146–0668 140–2771–01 145–0695
3 1 1 1
14 15
104–2536–06 800–2046
1 2
16 17 18
740–1004 145–0705–02 503–2015
2 1 1
19 20 21 22
503–1851 148–1013 307–2831–02 823–0003–06
2 1 1 1
1 2 3 4 5 6 7 8 9
PART DESCRIPTION Kit,Carburetor (Includes Parts Marked +) Insulator, Head Gasket, Intake Manifold *Manifold, Intake Stud Nut, Flanged (M8 x 1.25mm) *+Gasket, Manifold Insulator *Insulator *+Gasket, Carburetor *Hose, Fuel (5.63” Lg) (.375 ID x .75 OD) *Clamp, Hose *+Carburetor *+Gasket, Air Cleaner Adapter *Gasket, Carburetor Flange (KY Begin Spec B and KYD) *Seal, Air cleaner Spacer *Screw, Hex Head Cap (M6 x 1 x 80mm) *Washer, Flat (M6) *Adapter, Air Cleaner *Hose, Fuel (40”) (.38 ID x .69 OD) Clamp, Hose *Regulator (K2) Stiffener, Bracket Screw, Torx Pan Head Thread Forming (M6 x 12mm)
REF NO.
PART NO.
QTY USED
23
821–0005
1
24 25
148–0985–02 821–0004
1 1
26 27 28 29 30
502–1162 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1
31
502–1214
1
32 33 34
505–0071 307–2997–02 823–1002–03
1 1
35 36
856–0006 154–2838–12
2 1
37 38
503–2015 898–1196–24
1 1
PART DESCRIPTION Screw, Lock Head Flange (10–32 x 1/2”) Bracket, Regulator Screw, Flange Lock Hex (#10–32 x 5/16”) Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Carb Assy. (Includes Parts Marked*) Hose, LP Fuel Sleeving, Convoluted
* – Parts Included in Carburetor Assy.
21
KY/ KYD
Carburetor LP (KY Begin Spec L and KYD Spec B)
28
29
27
25 26
30 31
24 36
32 33
33 15 35
34
22
23
16
18
15
19 18
17 36
36
13
14
36 9
10
12 4
3
6 20 2
8
21
11
11
7
5
1
22
KY/ KYD
Carburetor LP (KY Begin Spec L and KYD Begin Spec B) REF NO.
PART NO.
QTY USED
1 2 3 4
145–0695 140–2536–06 740–1004 800–2046
1 1 2 2
5 6 7 8 9 10 11 12 13
145–0705 146–0533 870–2159 146–0532 146–0531 154–2815 154–2821 146–0530 503–2143–05
1 1 2 1 1 1 2 1 1
14 15
503–2289–06 823–0003–05
1 6
16 17
148–1265–02 821–0018
1 2
18
503–1851
2
PART DESCRIPTION
REF NO.
Gasket, Carburetor Flange Seal, Air Cleaner Spacer Washer, Flat (M6) Screw, Hex Head Cap (M6 x 1 x 80mm) Adapter, Air Cleaner Gasket, Carburetor Nut, Locking Flange Insulator, Carb Gasket, Insulator Elbow, Intake (Machine) Gasket, Intake Elbow Insulator, Head Hose, Vapor LPG (.69OD x 11.8”) Hose, Vent (.19ID x 22”) Screw, Pan Head Torx Thread Form (M6 x 1 x 14mm) Bracket, Fuel Regulator Screw, Locking Head (1/4–20 x 5/8”) Clamp, Hose
19 20 21 22 23 24 25 26 27 28
123–1917 140–2771–01 146–0829 148–1266 148–1264–02 502–1162 307–2961 502–0047 502–1133 149–2523–01
1 1 1 1 1 1 1 1 1 1
29
502–1214
1
30 31 32
505–0071 307–2997–02 823–1002–03
1 1
33 34 35 36
856–0006 503–2143–09 898–1196–15 503–2309
2 1 1 4
23
PART NO.
QTY USED
PART DESCRIPTION Tube, Breather Gasket, Air Cleaner Mixer Regulator, Fuel Bracket, Fuel Regulator Fitting, Barbed Hose Valve, Fuel (Shut Off) Nipple, Close Coupling, Anchor Line, Inlet Fuel (Begin Spec B) (75 LG x 1/4–18 NPT) Connector, Female (1/4–18 NPT) (Begin Spec B and Spec 11276A) Nipple Bracket, Solenoid Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, EIT Lock Torx (M6) Hose, LP Fuel Sleeving, Convoluted Clamp, Hose
KY/ KYD
Endbell (KY Spec A) 3
2 4
5
6, 7 1
12 11 10
13
8 9
4
17
14
19 22
15 18
16
REF NO.
PART NO.
QTY USED
1 2 3 4
211–0437 516–0151 509–0274–02 823–0002–04
1 1 1 4
5 6
526–0003 212–1283
2 1
212–1282 212–1276–03 214–0103 140–2609 153–0641 145–0561 145–0615
1 2 2 1 1 1 1
7 8 9 10 11 12 13
20 PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Endbell, Obsolete Pin, Roll Seal, Endbell Screw, Pan Head Torx (M4 x .7 x 12mm) Washer, Flat (#8) Block Assy, Brush (Includes Brush, Spring and Block) Block, Brush Spring, Generator Brush Brush, Generator Element, Air Cleaner Element, Thermostat Preheat Cover, Air Filter Thermostat Rod, Air Inlet
14 15
526–0018 800–0017
16 17 18
140–2576 1 160–1358 1 823–0003–04 1
1 1
19
24
20
305–0851 305–0866 823–0007–01
1 1 1
21 22
337–2560 856–0008
1 1
21
PART DESCRIPTION Washer, Flat (1/4) Screw, Hex Head Cap (1/4–20 x 3–1/2”) Cover, Air Cleaner Magneto Screw, Torx Pan Head (M6 x 1 x 25mm) Regulator, Voltage (VR1) 60 Hz 50 Hz Screw, Pan Head (M8 x 1.25 x 20mm) Strap, Bond Washer, EIT Lock (5/16”)
KY/ KYD
Endbell (KY Begin Spec B and KYD)
17 18
8 4 20 19
16
12 11
9
10 15
2
6 5
13
7 14
6, 7
4
1
3 2
REF NO.
PART NO.
QTY USED
1 211–0460 211–0497–00
1 1
211–0497–01
1
2
3
823–0003–04 823–0003–04 160–1358
4 6 1
4
5
823–0002–09 823–0002–09 166–0866
4 2 1
6 7 8 9
167–0267 167–1627 526–0003 212–1283
1 1 2 1
PART DESCRIPTION
REF NO.
Endbell KY Spec B–H Gasoline (KY Begin Spec J and KYD)(Includes Parts Marked *) LP (KY Begin Spec J and KYD)(Includes Parts Marked *) Screw, Pan Head Torx Thread Forming (M6 x 25mm) KY Spec G–H KY Begin Spec J and KYD +Magneto (G2) (KY Spec B–H and KYD) Screw, Pan Head Torx (M4 x .7 x 16mm) KY Spec B–H * KY Begin Spec J and KYD Coil Ignition (KY Begin Spec J and KYD, Includes Boot and Terminal) Terminal, Spark Plug Boot, Spark Plug *Washer, Flat (3/16”) *Block Assy, Brush (Includes Brush, Spring and Block)
PART NO.
QTY USED
10 11 12 13
214–0103 212–1276–03 212–1282 503–1351
2 2 1 1
14 15
517–0103 509–0313
1 1
226–4297 226–4795 815–0781
1 1 2
191–1798 191–2312
1 1
862–0001 850–0040
1 1
16
17 18
19 20
PART DESCRIPTION *Brush, Generator *Spring, Generator Brush *Block, Brush +Hose, Preheat (Gasoline Units) (KY Spec B–H and Part of J) Plug (LP Units) +O’Ring (Gasoline Units) (KY Spec B–H and Part of J) Cable, Starter KY Spec B–H KY Begin Spec J and KYD Screw, Hex Washer Head Cap (M8 x 1.25 x 30mm) Starter (See Separate Page for Components) KY Spec B–J KY Begin Spec K and KYD Nut, Hex Washer, Lock–Spring (1/4”)
* – Parts Included with Endbell Beginning Spec J. + – Eliminated During Spec J.
25
KY/ KYD
Starter Components (KY Spec A–J)
2
3 7 12 8
6
11
10
9 5
1
4
REF NO.
PART NO.
QTY USED
1
191–1798 191–1867
1 1
2 3
191–2155 191–2156
1 1
4
191–2157
1
5 6
191–1821 191–1870
1 1
PART DESCRIPTION Starter (B1) Cap Assy, End (Includes Brushes) Armature Cap Assy, Drive (Includes Bushing) Kit, Drive (Includes Parts Marked *) *Retainer, Spring *Spring, Pinion
REF NO.
PART NO.
7 8 9 10 11 12
191–1869 191–1863 191–1864 191–1865 191–1868 191–1866
QTY USED 1 1 1 1 1 1
PART DESCRIPTION *Pin, Spiral Roll *Cover, Spring *Retainer, Clutch *Washer *Gear, Starter *Clutch and Spline
* – Parts Included in Drive Kit.
26
KY/ KYD
Starter Components (KY Begin Spec K and KYD)
3 2
6
1
4
5
REF NO.
PART NO.
QTY USED
1 2
191–2312 191–2320 191–2156
1 1 1
3 4
191–2321 191–2317
1 1
PART DESCRIPTION Starter, Complete (B1) Retainer, Ring Cap Assy, Drive (Includes Bushing) Armature Cap Assy, End (Includes Bushing)
27
REF NO.
PART NO.
QTY USED
5
191–2316
1
6
191–2313
1
PART DESCRIPTION Holder Assy, Brush (Includes Brushes) Kit, Drive (Includes Ring Retainer, Retainer Spacer, Wave Washer, Spring, Starter Gear, and Clutch/Spline)
KY/ KYD
Air Housing (KY Begin Spec B and KYD)
21 2
1 3
4 6 7
20
22
8 9, 10 17
11
18
19 5
16
12 15
14
13
REF NO.
PART NO.
QTY USED
1
2 3 4 5 6
134–5029 134–5213 140–2854 509–0308 509–0305 526–0115 823–0009–01
1 1 1 1 1 1 4
7 8 9
134–5031 134–5032 815–0838–02
1 1 4
10
526–0012
4
11 12
405–4896 140–2820–01
1 1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Housing, Air KY Spec B–H KY Begin Spec J and KYD Door, Preheat (Gasoline Units) Seal, Air (Right) Seal, Air (Left) Washer, Flat (5/16”) Screw, Torx Pan Head Thread Forming (M6 x 1 x 20mm) Resonator, Intake Cover, Resonator Screw, Torx Pan Head Thread Forming Washer, Flat (5.551D x 19.050 x 8) Insulation, Inlet Baffle Cover, Air Cleaner
13 14
865–0029 140–3295
2 1
15 16 17 18
140–3280 140–2536–06 856–0008
1 1 1
19
337–2312 337–3467 823–0007–02
1 1 1
20 21
518–0649 153–0664
1 1
22
98–6769
1
PART DESCRIPTION Nut, Wing Kit, Air Filter (Includes Parts Marked *) *Element, Air Cleaner *Seal, Air Cleaner Spacer Washer, EIT Lock (5/16”) Strap, Bond KY Spec B–H KY Begin Spec J and KYD Screw, Pan Head Thread Forming (M8 x 1.25 x 25mm) Clip, Push–On (Gasoline Units) Element, Thermostat (Gasoline Units) *Label, Air Cleaner
* – Parts Included in Air Filter Kit
28
KY/ KYD
Air Cylinder
2
1
3
2
REF NO. 1 2
3
PART NO.
QTY USED
134–4919–01
1
823–0003–06 823–0003–06 134–5119
5 2 1
PART DESCRIPTION Cover, Air Cylinder Screw, Torx Pan Head Thread Forming (M6 x 1 x 12mm) Gasoline LP Wrapper, Air Cylinder
29
KY/ KYD
Oil Base (KY Spec A)
10
2
1
9
5 6 3
8
7 4
REF NO.
PART NO.
QTY USED
1 2 3
102–1411 102–1412 815–0780
4 5
502–0153 509–0282–02
1 1 10 1 1
PART DESCRIPTION
REF NO.
Base, Oil Gasket, Oil Base Screw, Hex Washer Head (M8 x 1.25 x 35mm) Plug, Hex Head Drain (1/4”) O’Ring
6 7 8 9 10
30
PART NO.
QTY USED
868–0013 123–1944–01 509–0142 123–1953 308–1059
1 1 1 1 1
PART DESCRIPTION Nut, Jam (7/8–14) Tube, Oil Fill O’Ring Indicator, Oil (Includes O’Ring) Switch, Oil Level (S2)
KY/ KYD
Oil Base (KY Begin Spec B and KYD)
7
9 8 6
5
1
2
3 4
REF NO.
PART NO.
QTY USED
1
815–0780
10
2 3
502–0806 502–0153
1 1
4
505–1492–02
1
PART DESCRIPTION Screw, Hex Head Cap (M8 x 1.25 x 35mm) Elbow, Male (Spec 11320) Plug, Drain (1/4–14 NPT) (All Specs Except 11320) Plug, Drain (3/4–14 NPT
31
REF NO.
PART NO.
QTY USED
5 6 7
509–0307 123–2015 308–1059
1 1 1
8 9
102–1444 102–1412
1 1
PART DESCRIPTION O’Ring Indicator, Oil (Includes O’Ring) Switch, Oil Level (S2) (Spec B–G) Base, Oil Gasket, Oil Base
KY/ KYD
Exhaust (KY Spec A)
3 2 4 6 5
1 9
7
8
REF NO.
PART NO.
QTY USED
1 2
155–2683–02 823–0007–01
1 2
3 4
870–0236 821–2046
1 1
PART DESCRIPTION Bracket, Muffler Screw, Torx Pan Head (M8 x 1.25 x 20mm) Nut, Hex (#10–32) Screw, Locking Flange (M8 x 1.25 x 20mm)
32
REF NO.
PART NO.
QTY USED
5 6 7 8 9
155–2678 503–1533 154–2815 520–2216 870–2055
1 1 1 2 2
PART DESCRIPTION Muffler Hose, Preheat (Gasoline) Gasket, Exhaust Stud, Exhaust Nut, Locking Flange Hex (M8 1.25)
KY/ KYD
Exhaust (KY Begin Spec B) 9 10 8
9
11 2
4
7
8
7 4
6 1 3 2
5
REF NO.
PART NO.
QTY USED
1
2 3
520–2216 520–2215 154–2816 154–2975
2 2 2 1
4 5
870–2193–04 402–0675
4 2
PART DESCRIPTION
REF NO.
Stud, Exhaust KY Spec B–H KY Begin Spec J Gasket, Exhaust Manifold, Exhaust (Includes Tube) Nut, Torque Hex (M8) Isolator, Bottom Muffler
33
PART NO.
QTY USED
6 7 8 9
155–2783 402–0678 526–0011 823–1006–06
1 2 4 4
10 11
503–1533–03 800–2057
1 2
PART DESCRIPTION Muffler Isolator, Top Muffler Washer, Flat (#10) Screw, Pan Head Machine (M5 x .8 x 20mm) Hose, PreHeat Screw
KY/ KYD
Exhaust (KYD)
12 10
11
8 9
2
1
6 7 3 3
4
4
5
5 7
7 REF NO.
1 2 3 4 5 6 7
PART NO.
QTY USED
541–0916
1
155–4046 154–2816 508–1194 155–4084 526–0113 526–0115 800–0026
1 1 4 4 4 2 6
PART DESCRIPTION
REF NO.
Kit, Muffler (Includes Parts Marked *) *Muffler *Gasket, Exhaust Muffler *Grommet *Spacer, Muffler (Isolator) *Washer, Flat *Washer, Flat (5/16”) *Screw, Hex Head (5/16–18NC x 3/4”)
8 9 10 11 12
PART NO.
QTY USED
155–4063 154–2816 503–1533–03 870–0557 520–2215
1 1 1 2 2
PART DESCRIPTION Pipe, Exhaust Gasket, Exhaust Manifold Hose, Preheat (3”) Nut, Hex Flange (M8 X 1.25mm) Stud, Exhaust
* – Parts Included in Muffler Kit.
34
KY/ KYD
KY Exhaust Kits
Exhaust Tube
Elbow Adapter
Tailpipe
3
3
3 4
1
& 7
5
2
10
14
11 7 9 15
REF NO. 1
PART NO. 155–2850
QTY USED 1
2 3 4
155–2856 155–1256 155–2847
1 1 1
5 6
155–2843
1
155–2845
1
155–3263
1
8
6 13
12
13
PART DESCRIPTION
REF NO.
Kit, Exhaust Tube (Includes Adapter and Clamp) Adapter, Exhaust *~Clamp Kit, Exhaust Elbow Adapter (Includes Exhaust Elbow and Clamp) Elbow, Exhaust Kit, Exhaust Tailpipe 540mm Tube (Includes Parts Marked *) 559mm Tube (Includes Parts Marked ~)
PART NO.
QTY USED
8 9 10
155–2844 155–2844–01 155–2860 155–2861 800–0031
1 1 1 2 2
11 12
155–2859 800–0026
3 1
13 14 15
862–0015 155–2174 155–2449
2 1 1
7
35
PART DESCRIPTION Tube, Exhaust * 540mm ~ 559mm *~Insulator, Exhaust *~Clamp, Exhaust *~Screw, Hex Head Cap 5/16–18 x 1.5 *~Backplate, Exhaust *~Screw–Hex Head Cap 5/16–18 x .75 *~Nut, Hex 5/16 Hanger, Exhaust 1.5” O.D. Resonator, Exhaust
KY/ KYD
Fuel Tank Kit
2
3
1
4
7
5
8
6
REF NO. 1 2 3 4
PART NO. 415–0584 415–0511 505–0007 504–0169 502–0395
QTY USED 1 1 1 1 1
Obsolete
PART DESCRIPTION
REF NO.
PART NO.
Kit, Fuel Tank (Obsolete) Tank, Fuel (6 Gallon) Bushing, Reducer (1/4” x 1/8”) Valve, Shutoff (1/8”) Connector, Barbed Hose (1/8”)
5 6 7
503–0708 503–0731 502–0397
1 4 1
8
502–0398
1
36
QTY USED
PART DESCRIPTION Hose, Fuel (1/4” ID x 14”) Clamp, Hose Coupling, Quick Disconnect Female Coupling, Quick Disconnect Male
KY/ KYD
Enclosure Base (KY Spec A) 25 7
5
8
26
6
6
27 9 10
1
2
5 4
3
11 24 12
13
20 19
15
7
14
15
18 28
21 22
17 23
16
REF NO. 1 2 3 4 5 6
PART NO.
QTY USED
405–4306 402–0640 331–0041 405–4305–01 868–0002
1 3 1 1 2
7
850–0045 850–0045 823–1002–01
2 4 9
8 9
307–2586 809–0017
1 4
319–1279–01 300–4155 332–0942 508–0315 331–0521 856–0008
1 1 2 1 1 4
10 11 12 13 14 15
PART DESCRIPTION Insulation, Exhaust Isolator, Mounting Nut, Lock Base, Enclosure Nut, Hex (5/16–24) Washer, Spring Lock (5/16”) 60 Hz 50 Hz Screw, Torx Pan Head (M6 x 1 x 12mm) Relay, Start Solenoid (K1) Screw, Round Head Steel (#6 x 5/16”) Bracket, Control Board, PC Tie, Cable Grommet, Enclosure Base Elbow, Conduit Washer, EIT Lock (5/16”)
37
REF NO.
PART NO.
QTY USED
16 17
862–0015 541–0540
2 3
18 19
402–0641 816–0101
3 1
20 21 22 23
155–2677–01 155–2675 155–2715
1 1 1
24
155–2676 155–2682 800–0730
1 1 1
25 26 27 28
405–4755–02 508–1083–01 155–2644–02 526–0029
1 1 1 3
PART DESCRIPTION Nut, Hex (5/16–18 Screw, Isolator Mounting (Includes Washer) Isolator, Snubber Bolt, Carriage (5/16–18 x 1–1/4”) Gasket, Resonator Adapter, Resonator Clamp, Exhaust (1–3/4”) Elbow, Exhaust 45° Angle 90° Angle Screw, Cap – Hex Head (5/16–18 x 1”) Edging, Base Pan (1675mm) Edging, Base Pan (683mm)) Shield, Heat Washer
KY/ KYD
Enclosure Base (KY Begin Spec B) 25 26 3 25
27 32 31
37
36
26 35
37 34
30
29
25 26
35
3
28
27
33
26 25 24
23
3 20
22
19
21 3
3
21
1
18
9
2
9
10
8
9 11
3
3
3
8
17
12
10
8 12
3 4
13
13
7
14 15 5
6 16
38
KY/ KYD
Enclosure Base (KY Begin Spec B) REF NO.
PART NO.
QTY USED
1 405–4890–02 405–5336–02 405–5811–02
1 1 1
2 3
405–4890–02 1 405–5336–02 1 405–5811–01 1 508–0315 1 823–1002–03 14
4
331–0539–02
1
5
331–0115
1
6
331–0255
1
508–0208
1
331–0545
1
8
402–0665
4
9
402–0686–02
4
856–0008 862–0015 526–0014
4 2 4
7
10 11 12 13
815–0842–05 815–0874–01
4 4
14
815–0842–05 815–0874–01 402–0641
4 4 2
15
526–0032
2
PART DESCRIPTION
REF NO.
Base, Enclosure Gasoline Spec B–D Spec E Begin Spec F LP Spec B, C Spec D, E Begin Spec F Grommet, Enclosure Base Screw, Pan Head Torx Machine (M6 x 1 x 10mm) Clamp, Conduit (Not Included With Spec 11580 or 11320) Connector, Straight (1/2” Pipe Thread) (Spec 11580) Conduit (1/2” x 36”) (Spec 11580) Bushing Snap (Begin Spec F Except Spec 11580 G & H) Armor (Spec 11580 G & H only) Isolator, Snubber (Gasoline Spec B–D; LP Spec B, C) Tube, Spacer (Gasoline Spec B–D; LP Spec B, C) Washer, EIT Lock (5/16”) Nut, Hex (5/16–18) Washer, Flat (7/16”) (Gasoline Spec B–D; LP Spec B, C) Screw, Hex Head Thread Forming (M10 x 1.5 x 70mm) Gasoline Spec B–D (Hex Head) Begin Spec E (Socket Head) LP Spec B, C Begin Spec D Isolator, Snubber (Gasoline Begin Spec E; LP Begin Spec D) Washer, Flat (Gasoline Spec E; LP Spec D)
16
PART NO.
QTY USED
541–0540
2
815–0785
2
405–4964–02 102–1456–02
1 1
18
405–4964–02 102–1456–02 800–0030
1 1 1
19 20 21 22 23
508–1093–01 402–0664–02 402–0664–01 300–5046 815–0943–02
1 2 2 1 1
24 25 26 27 28
319–3811–02 868–0002 850–0045 307–2586
1 2 2 1
300–4320 300–4923 319–2152–03 809–0017
1 1 1 4
32
305–0851 305–0866 823–1002–04
1 1 1
33 34 35 36 37
508–1091 405–4892–02 870–2054 405–4895 518–0581
1 1 2 1 4
17
29 30
31
39
PART DESCRIPTION Screw, Isolator Spec D/E–H (Includes Washer) (Gasoline Spec E; LP Spec D) Begin Spec J Cover, Drain Gasoline Spec B–D Begin Spec E LP Spec B, C Begin Spec D Bolt, Carriage (5/16–18 x 1–1/4”) Edging (2388mm) Isolator, Engine End Isolator, Generator End Board, PC (Begin Spec J) Screw, Torx Pan Head (Begin Spec J) Bracket, Control (Begin Spec J) Nut, Hex (5/16–24) Washer, Spring Lock (5/16”) Relay, Start Solenoid (K1) Board, PC Spec B–E Spec F–H Bracket, Control (Spec B–H) Screw, Round Head Steel (#6 x 5/16”) (60Hz, 120V, Gasoline Units) (Spec B–H) Regulator, Voltage (VR1) (Spec B–H) (60Hz, 120V, Gasoline Units) 60 Hz 50 Hz Screw, Torx Pan Head (Spec B–H) (M6 x 14mm) Seal, Barrier Edge Barrier, Exhaust Nut, Flange Lock (M6 x 1) Insulation, Exhaust Barrier Nut, Push–On
KY/ KYD
Enclosure Base (KYD)
4
20
21
22 21 20
19
18 17 14 8 16 12
11
11
10
13 4
1
3
4
2 3 4
4
15
8
7
9 5
6 7 6
40
KY/ KYD
Enclosure Base (KYD) REF NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART NO.
QTY USED
403–5029–02 1 508–0315 1 815–0874–01 4 823–1002–03 10 331–0539–02 815–0785 402–0641 856–0008 862–0015 405–7661 508–0333 402–0664–02
1 2 2 3 1 1 4 2
PART DESCRIPTION
REF NO.
Base, Enclosure Grommet, Enclosure Base Screw, SKT TH Head Torx Screw, Pan Head Torx (M6 x 1 x 10mm) Clamp, Conduit Screw, Isolated Mounting Isolator, Snubber Washer, EIT Locking (5/16”) Nut, Hex (5/16–18 UNC) Shield, Exhaust Insulation Edging Isolator, Mount
41
PART NO.
QTY USED
13 14
402–0664–01 800–0030
2 1
15 16 17 18 19
508–0208 337–3467 327–1413 319–3811–02 815–0943–02
1 1 1 1 1
20 21 22
868–0002 850–0045 307–2586
2 2 1
PART DESCRIPTION Isolator, Mount Screw, Hex Head (5/16–18 NC x 1.25) Bushing, Snap Strap, Bond PCB, Control Bracket, Control Mounting Screw, Hex Washer Head Thread Forming (1/4–20 x .5”) Nut, Hex Jam (5/16–24UNC) Washer, Split Locking (5/16”) Relay, Start Solenoid
KY/ KYD
42
KY/ KYD
Generator Enclosure (KY Spec A)
1
12
11
2 6 9 4 3
12 5
6
10
7
REF NO.
PART NO.
QTY USED
1
405–4524
1
2 3 4 5 6
518–0623 508–0315 405–4308 526–0394 823–0010–01
6 1 1 6 5
7 8
405–4307–02 405–5154
1 1
8
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Cover Assy, Enclosure (Includes Parts Marked *) *Clip, Christmas Tree *Grommet, Remote *Insulation, Inlet *Washer, Flat (Special) Screw, Shoulder Torx (M6 x 14mm) Insulation, Upper Exhaust Baffle *, Service (Includes Latches, Insulation, Label, Gasket and Washers)
9 10
406–0737–02 406–0739
2 2
11
406–0779
2
12
870–2198
2
PART DESCRIPTION Pawl, Latch (Early Spec A) Latch, Service (Early Spec A) Latch Assy, Service (Later Spec A) Nut, Hex (M22 x 1.5)
* – Parts Included in Enclosure Cover.
43
KY/ KYD
Generator Enclosure (KY Begin Spec B and KYD)
1 2
~6 3
22 13 17
21 2 20 4
18
5
19
17 16
13
15
10
14 13 12
11
7 6
7 , 8, 9 11
44
KY/ KYD
Generator Enclosure (KY Begin Spec B and KYD) REF NO.
PART NO.
QTY USED
541–0556–01
1
1 405–4954 405–5826–01 405–6383–01 405–7552
1 1 1 1
508–0315 508–1116 818–0226–02
1 1 2
405–4894 405–7662 518–0581
1 1 2
405–4956 405–6384–01 405–6384–03 405–4958 526–0394 405–4311–01
1 1 1 1 3 1
10 11
870–2198 406–0779
2 2
12
98–6806
1
2
3 4
5 6
7 8 9
PART DESCRIPTION Kit, Enclosure Cover Includes (KY Enclosure Cover Assy.) Cover Assy, Enclosure (Includes Parts Marked *) KY Spec B–E KY Spec F–H KY Begin Spec J KYD *Grommet KY Spec B–E KY Begin Spec F and KYD *Rivet *Insulation, Cover KY Begin Spec B KYD *Nut, Push–On * Assy, Service (Includes Parts Marked +) KY B–H (Obsolete) KY Begin Spec J KYD +Insulation, Door +Washer, Flat (Special) +Gasket, Service (250mm) +Nut, Hex (M22 x 1.5) +Latch Assy, Service (Includes Pawl and Latch) Label, Charger
REF NO.
PART NO.
QTY USED
13
870–2062
4
14
856–0003
1
15
332–3292
1
16
800–2012
2
17
526–0009
3
18
405–4967–03
1
19
305–0784
1
20
405–4966
1
21
823–1002–01
3
22
823–0010–01
4
PART DESCRIPTION Nut, Lock (M5 x .8) (50Hz, 100V–60Hz) Washer, EIT (#10) (50Hz, 100V–60Hz) Terminal, Spade (50Hz, 100V–60Hz Screw, Hex Head Cap (M5 x .8 x 30mm) (50 Hz, 100V–60Hz) Washer, Flat (M5) (50 Hz, 100V–60Hz) Bracket, Inlet Insulation (60 Hz) (Spec B–H) Charger, Battery (50 Hz, 100V–60Hz) Insulation, Inlet (60 Hz) (Spec B–H) Screw, Torx Pan Head (M6 x 1 x 12mm) (60 Hz) (Spec B–H) Screw, Torx Shoulder (M6)
* – Included in Enclosure Cover Assy. + – Included in Service Assy.
45
KY/ KYD
Underfloor Mounting Kit (KY Begin Spec B)
2
1
3
10 1
6
6
4
5
5
7
6 9 8
7
REF NO.
PART NO.
QTY USED
1 2
403–3670 403–3672 821–0014
1 2 4
3 4 5
403–3396–02 508–0315 800–0048
1 1 8
PART DESCRIPTION
REF NO. 6 7 8
Kit, Underfloor Mounting , Underfloor Screw, Hex Head Lock Flange (5/16–18 x .5”) , Back Grommet, Remote Screw, Hex Head Cap (3/8–16 x .75”)
9 10
46
PART NO.
QTY USED
526–0174 12 403–3669–02 2 800–0026 6 526–0122 870–0513–02
6 4
PART DESCRIPTION Washer, Flat (3/8” Hardened) Rail, Underfloor Screw, Hex Head Cap (5/16–18 x .75”) Washer, Flat (5/16” Hardened) Nut, Hex Flange Lock (5/16–1)
KY/ KYD
Underfloor Mounting Kit (KYD)
2 7
10 9
4
3
10
2
1 8 7
1
3
5 5 6
REF NO.
PART NO.
QTY USED
1 2 3 4 5 6
541–0938 403–5135–02 403–3672 526–0174 403–5136–02 526–0122 800–0026
1 2 2 8 1 4 4
6
PART DESCRIPTION
REF NO. 7
Kit, Mounting (Underfloor) Rail, Mounting , Under Floor Washer, Flat Mount, Generator Washer, Flat (5/16”) Screw, Hex Head Cap (5/16–18 x .75”)
8 9 10
47
PART NO.
QTY USED
800–0048
8
508–0315 870–0513–02 821–0014
1 4 4
PART DESCRIPTION Screw, Hex Head Cap (5/8–16 x .75”) Grommet, Remote Nut, Hex Flanged (5/16”) Screw, Locking Head (5/16–18 x 1/2”)
KY/ KYD
Underfloor Mounting Kit (KY Spec A)
2
8
8
5
1
5
1
7 6
4
3
7 7 6
6
7 6
REF NO.
1 2 3 4
PART NO.
QTY USED
403–3608
1
403–3579–02 403–3580–02 403–3581–03 403–3581–04
2 2 1 1
PART DESCRIPTION
REF NO.
Kit, Underfloor Mounting (Replaced by 403–3670) , Side Brace, Back Rail, Bottom (w/o Weldnuts) Rail, Bottom (w/o Weldnuts)
48
PART NO.
QTY USED
5 6
526–0174 800–0026
16 6
7 8
526–0122 800–0049
6 12
PART DESCRIPTION Washer, Flat (3/8”) Screw, Hex Head Cap (5/16–18 x 3/4”) Washer, Flat (5/16”) Screw, Hex Head Cap (3/8–16 x .88”)
KY/ KYD
KY Underfloor Housing/Base Kit
2
14
1
11
13 12
4
11 12 7
12
16 6
9 2
8
10
5
3
16 15
14
REF NO. 1 2 3 4 5 6 7 8 9 10 11
PART NO. 405–4241
QTY USED 1
405–4662 1 405–4663 1 405–4237 1 405–4668–01 1 508–0071 3 508–0055 1 813–0098 1 856–0008 2 850–0030 1 800–0026 16
PART DESCRIPTION
REF NO.
Kit, Housing (Includes Parts Marked +) +, Housing (Rear) +, Housing (LH) +, Housing (RH) +Cover, +Grommet, Rubber (.62 Id) +Grommet, Rubber (1.50 Id) +Screw, RH (#10–32 X.375) +Washer, EIT Lk (5/16) +Washer, Lock (#10) +Screw, Hex Head Cap (5/16–18 X .75)
PART NO.
QTY USED
12 13
526–0122 403–3630
22 1
14 15
403–3631–02 1 800–0026 14
16
526–0122
22
PART DESCRIPTION +Washer, Flat (5/16”) Kit, Underfloor Base (Includes Parts Marked *) *Base, Underfloor *Screw, Hex Head Cap (5/16–18 X .75) +Washer, Flat (5/16 )
* – Parts Included in Base Kit. + – Parts Included in Housing Kit.
49
KY/ KYD
Generator/Control (KY Spec A)
17 18
1 2
19 22 23
21 3 15
16
12 ,13, 14
6 11
20
24 33 32
10 9
8
4 7
32 34
5
30 35 36
31
37
26
25
39
4
38
40
29
28 27
50
KY/ KYD
Generator/Control (KY Spec A) REF NO.
PART NO.
QTY USED
1
870–2054
1
2 3 4
145–0619 319–1738–02 823–0009–01
1 1 5
5
815–0694
2
6 7
308–0969
1
319–1412 319–1554–02 517–0133 303–0303
1 1 1 1
8 9
10 11
303–0275
1 1 1
12
320–1323 320–1780–01 166–0784
13 14 15
167–0267 167–0265 823–0002–04
1 1 2
16
823–0007–02
4
17 18
220–4416
1
220–4485–01 220–4485–03
1 1
PART DESCRIPTION
REF NO.
PART NO.
Nut, Locking Flange (M6 x 1) (LP) Shield, Carburetor (Gasoline) Shield, Control (LP) Screw, Torx Pan Head (M6 x 1 x 14mm) Screw, Slotted w/ET (#6–32 x 1/4”) Bezel , Control 60 Hz 50 Hz Plug, Hole (50 Hz) Potentiometer Assy (R5) (50 Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5)(50 Hz) Breaker, Circuit (CB1) 60 Hz (30 Amp) 50 Hz (15 Amp) Coil Assy, Ignition (Includes Spark Plug Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M4 x .7 x 12mm) Screw, Torx Pan Head (M8 x 1.25 x 25mm) Housing, Stator Stator, Generator 60 Hz 50 Hz
19
201–3538
1
20 21 22 23 24
515–0289 204–0141 510–0157 509–0285 815–0787
1 1 1 1 2
25 26 27 28 29
134–4918 205–0199 815–0778 526–0392 823–0003–03
1 1 1 1 3
30
51
QTY USED
1
31 32 33
750–1006 740–1006 191–1798
2 4 1
34
720–1038
2
35 36 37 38
226–4297 850–0040 862–0001 823–0008
1 1 1 1
39 40
304–0796 870–0236
2 1
PART DESCRIPTION Rotor Assy (Includes Bearing and Collector Ring) Key, Fan Hub Ring, Collector Bearing, Rotor O’Ring Screw, Torx Socket Head (M6 x 1 x 70mm) Housing, Scroll Wheel Assy, Blower Bolt, Rotor Thru (3/8–24 x 9.5”) Washer, Fan Hub Screw, Torx Pan Head (M6 x 1 x 20mm) Endbell Assy (See Separate Page for Components) Nut, Hex (M8) Washer, Flat (M8) Starter (B1) (See Separate Page for Components) Screw, Hex Head Cap (M8 x 30mm) Cable, Starter Washer, Lock–Spring (1/4”) Nut, Hex (1/4–20) Screw, Pan Head Torx (M4 x .7 x 60mm) Washer, Center (M4) Nut, Hex (#10–32)
KY/ KYD
Generator (KY Begin Spec B and KYD)
17 16 15
18 20
19 14
11
10 13
12
13 12 9 11 10
8 1 5 2
4
3
6 7
52
KY/ KYD
Generator (KY Begin Spec B and KYD) REF NO.
PART NO.
QTY USED
1 201–3538 201–3539–01
2 3 4 5 6 7
1 1
201–3538 201–3539
1 1
201–3538 201–3539 510–0157 204–0141 515–0289 509–0285 526–0392 815–0778
1 1 1 1 1 1 1 1
8 205–0199–S0 205–0263
1 1
220–4485–S5 220–4485–S4
1 1
220–4586–01 220–4586–02
1 1
220–4485–S3 220–4490–S1 220–4586–11
1 1 1
220–4485–S3 220–4490–S1 220–4586–11
1 1 1
232–3881 232–4030 526–0018
2 2 2
9
10
11
PART DESCRIPTION
REF NO.
Rotor Assy, (Includes Bearing) 60 Hz Spec B–H Begin Spec J 50 Hz Gasoline Spec B–D Begin Spec E LP Spec B–C Begin Spec D Bearing, Rotor Ring, Collector Key, Hub O’Ring Washer, Fan Hub Bolt, Rotor Thru (3/8–24 x 9–1/2”) Wheel Assy, Blower (Includes Magnet) Spec B–H Begin Spec J Stator, Generator 60 Hz Spec B–H 120V 100V Begin Spec J 120V 100V 50 Hz Gasoline Spec B–D Spec E–H Begin Spec J LP Spec B–C Spec D–H Begin Spec J Clamp (50Hz) Spec B–H (Angled) Begin Spec J (Flat) Washer, Flat (60Hz) (Begin Spec J)
12
PART NO.
QTY USED
815–0787 815–0936
2 2
823–0007–02
4
220–4572–01 220–4572–02
1 1
15
220–4572–03 315–0735–03
1 1
16
518–0533
1
17
823–0003–06
1
18
815–0829–04
1
19
315–0736
1
20
823–1002–01
2
13
14
PART DESCRIPTION Screw, Torx Socket Head 60 Hz (M6 x 1 x 70mm) 50 Hz (M6 x 1 x 100mm) Begin Spec B Screw, Pan Head – Torx Thread Forming (M8 x 1.25 x 25mm) Housing, Stator 60 Hz Begin Spec B Gasoline Units LP Units 50 Hz Begin Spec B Bracket, Transformer (50 Hz,100v–60Hz) (Spec B–H) Clip(50 Hz,100v–60Hz) (Spec B–H) Screw, Torx Pan Head Thread Forming (50 Hz,100v–60Hz) (Spec B–H) (M6 x 1 x 12mm) Screw, Thread Hex Flange Forming (M8 x 1.25 x 16mm) (Spec B–H) (50 Hz, 100V–60Hz) Transformer, Voltage (T1) (Spec B–H) (50 Hz, 100V–60Hz) Screw, Pan Head Torx Machine (M6 x 1 x 12mm) (Spec B–H) (50 Hz, 100V–60Hz)
When a Rotor is ordered for KY Spec A or B prior to Serial #H943219685 then use a 201–3538–S0 Rotor and one of the Following Stators unless it has already been replaced: 60Hz – Spec A, Order 220–4485–01 60Hz – Spec B Order 220–4485–05 50Hz – Spec A or B Order 220–4485–03.
53
KY/ KYD
Control (KY Spec B–H) 15
16
19
10
15
14
11,12 ,13 1 8
2,3
10
6 4 5
7
9
17 18
REF NO.
PART NO.
QTY USED
1 320–1323 320–1780–02
1 1
2
320–1780–01 320–1780–03 320–1780–02 303–0308–01
1 1 1 1
3
303–0275
1
319–2176–03 319–2213–03 517–0133 308–0852
1 1 1 1
815–0549 815–0549 815–0549
2 4 4
4
5 6 7
PART DESCRIPTION
REF NO.
Breaker, Circuit (CB1) 60 Hz 30A (120V Sets) 20A (100V Sets) 50 Hz 15A 17A 20A Potentiometer Assy (R5) (50 Hz and 100V/60Hz) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (50 Hz and 100V/60Hz) , Control 60 Hz 50 Hz Plug, Hole (50 Hz Only) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#6–32 x 1/4”) 60 Hz 120 100V 50 Hz
8 9
853–0013 823–0003–06
1 1
10
823–0002–04
2
11
166–0818
1
12 13 14
167–0267 167–1627 823–0003–01
1 1 2
15 16 17
526–0018 145–0689 823–1002–03
2 1 1
18 19
526–0018
1
338–2909 338–3049
1 1
54
PART NO.
QTY USED
PART DESCRIPTION Washer, ET Lock (1/4”) Screw, Torx Pan Head Thread Forming 60 Hz (M6 x 1 x 12mm) Screw, Torx Pan Head (M4 x .7 x 12mm) Coil Assy, Ignition (T1–Ign) (Includes Terminal and Boot) Terminal, Spark Plug Boot, Spark Plug Screw, Torx Pan Head (M6 x 1 x 10mm) Washer, Flat (1/4”) Shield, Carburetor Screw, Pan Head Torx (M6 x 1 x 10mm) Washer, Flat (1/4”) Harness, AC Output 60 Hz 50 Hz
KY/ KYD
Control (KY Begin Spec J and KYD)
8 1 9 10 10
7
9
6
5
1 2 4 10 13 14
3
11 12
15
REF NO.
PART NO.
QTY USED
1 2
526–0018 823–1002–03
3 1
3
315–0736
1
4 5
870–2054 303–0332
2 1
6
303–0331
1
7
8 9
320–1780–03 320–1780–02
1 1
320–1323
1
145–0689 823–0003–02
1 3
PART DESCRIPTION
REF NO.
Washer, Flat (1/4”) Screw, Pan Head Torx (M6 x 1 x 10mm) Transformer, Voltage (T1) (100V, 230V) Nut, Lock Flange (100V, 230V) Potentiometer Assy (R5) (100V, 230V) (Includes Lead, Bracket and Potentiometer) Potentiometer (R5) (100V, 230V) Breaker, Circuit (CB1) 17A (Spec 26119, 33742) 20A (Spec 11429, 65697, 11572) 30A (Spec 11580, 26100, 26120) Shield, Carburetor Screw, Torx Pan Head (M6 x 1 x 14mm)
10
11 12
13 14 15
55
PART NO.
QTY USED
853–0013 853–0013 308–1038
2 3 1
815–0549 815–0549 823–1002–04
2 4 2
319–3844–02
1
338–3814
1
338–3815
1
PART DESCRIPTION Washer, ET Lock (1/4”) (120V, 60Hz) (100V, 230V) Switch, Start/Stop (S1) Screw, Cross Pan Head Recessed w/ET (#6–32 x 1/4”) 120V 100V, 230V Screw, Torx Pan Head (M6 x 14mm) (100V, 230V) , Control Harness, AC Output 3–wire (Spec 11572, 11580, 26100, 26120) 4–wire (Spec 11429, 26119, 33742, 65697)
KY/ KYD
Generator Harness (KY Spec A)
10
7
3
11 9
8
6 5
2 1
4
REF NO.
1 2 3 4
PART NO.
QTY USED
338–2568–01 1 338–2568–02 1 305–0935 1 304–0794 1 332–0942 13 332–3108 1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz 50Hz Rectifier, Bridge (CR1) Resistor (R1) Tie, Cable Terminal, Ground
5 6 7 8 9 10 11
56
PART NO.
QTY USED
321–0312–01 1 308–0968 1 323–1314 1 323–1252 1 323–1200 21 323–1527–01 1 323–1527–02 1
PART DESCRIPTION Fuse (5 Ampere)(F1) Switch, Start/Stop (S1) Connector, Plug (12 Pin)(P4) Connector, Plug (15 Pin)(P1) Pin, Connector, Plug (P6) Connector, Plug (P5)
KY/ KYD
Generator Harness (KY Spec B–F)
4 3 2
9
1
5 6
7 ,8
10 11
REF NO.
1
PART NO.
QTY USED
338–3022–01
1
338–3123–01
1
338–3379–01
1
338–3022–02
1
338–3023–01 338–3023–02 321–0312–02
1 1 1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and ) LP (Includes Parts Marked *) 50 Hz (Includes Parts Marked * and ♦ Gasoline LP *Fuse Assy (F1) (Includes 5A Fuse)
2 3 4 5 6
QTY USED
321–0307–03 1 323–1314 1 323–1199 12 323–1253 1 323–1200 323–1200 323–1527–01 323–1527–02 304–0805–03
9 7 1 1 1
10
338–2807
1
11
167–1636
1
7 8 9
* – +– – ♦–
57
PART NO.
PART DESCRIPTION *Fuse, 5A (F1) *Connector, Plug (12 Pin)(P4) *Pin, *Cap, Circuit (15 Pin)(J1) *Socket, 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) +Resistor, Fixed (10K ohm) (P4–4 to P4–5) ♦+Harness, Splitter (Includes Boot) Boot, Insulating
Parts Included with all Harnesses Parts Included in 100V, Isolated Neutral Harness Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harnesses.
KY/ KYD
Generator Harness (KY Spec G–H)
4 3 2
9
1
5 6
7 ,8
10 11
REF NO.
PART NO.
QTY USED
338–3639–02
1
338–3641–01
1
338–3638–01
1
338–3639–02
1
338–3640–01
1
338–3661–01
1
338–3640–02
1
338–3661–02
1
PART DESCRIPTION
REF NO.
Harness, Generator 60 Hz Gasoline 120 Volt (Includes Parts Marked *) 100 Volt Isolated Neutral (Includes Parts Marked * and +) Grounded Neutral (Includes Parts Marked * and ) LP (Includes Parts Marked *) 50 Hz Gasoline 230 Volt (Includes Parts Marked * and ♦) 100 Volt (Includes Parts Marked * and +) LP 230V (Includes Parts Marked * and ♦) 100 Volt (Includes Parts Marked * and +)
QTY USED
1
321–0312–02
2 3 4 5 6
321–0307–03 1 323–1314 1 323–1199 12 323–1253 1
1
323–1200 323–1200 323–1527–01 323–1527–02 304–0805–03
9 7 1 1 1
10
338–2807
1
11
167–1636
1
7 8 9
* – +– – ♦–
58
PART NO.
PART DESCRIPTION *Fuse Assy (F1) (Includes 5 Amp Fuse) *Fuse, 5 Amp (F1) Connector, Plug (12 Pin)(P4) *Pin, *Cap, Circuit (15 Pin)(J1) *Socket, 120V, 220V 100V *Connector, Plug (P6) *Connector, Plug (P5) +Resistor, Fixed (P4–4 to P4–5) (10K ohm, 100V Only) ♦+Harness Assy, Splitter (Isolated Neutral Harnesses only. Includes Boot) Boot, Insulating
Parts Included with all Harnesses Parts Included with 100V, Isolated Neutral Harness. Part Included in 100V, Grounded Neutral Harness Part Included in 50Hz Harness.
KY/ KYD
Engine Harness (KY Begin Spec J and KYD)
3
5 4
1, 2
P5, P6
P1
12
7
8 9
P9 6
11 10
J2
REF NO.
1 2 3
PART NO.
QTY USED
338–3813 338–3812
1 1
338–3813 323–1527–01 323–1527–02 323–1605–01
1 1 1 1
PART DESCRIPTION
REF NO.
Harness, Engine 60 Hz Gasoline 100 Volt 120 Volt LP 50 Hz Connector, Plug (P6) Connector, Plug (P5) Connector, Plug (P1) (23 Pin)
4 5 6 7 8 9 10 11 12
59
PART NO.
QTY USED
323–1615 5 323–1614–01 AR 167–1636 1 323–1743 323–1709 323–1712 323–1708 323–1741 308–1019
1 7 1 7 1 1
PART DESCRIPTION Plug, Cavity (P1) Socket, Terminal (P1) Boot, Insulating (Not Used on 338–3812) Connector, Plug (J2)(8 Pin) Terminal, Socket (J2) Plug, Cavity (J2) Seal, Cable (J2) Housing, Lock (J2) Connector, Switch (P9)
KY/ KYD
Harness Locations
1
3
2
REF NO.
PART NO.
QTY USED
1
*
–
2
*
–
3
*
–
PART DESCRIPTION Harness, Generator (Reaches From Genset Harness to Extension or Customer Interface Pigtail or Adapter Harness) Harness, Extension (Or Customer Interface Pigtail or Adapter Harness) (Reaches From Genset Harness to Remote Harness or Customer Hookup) Harness, Remote (Reaches From Remote to Extension Harness)
* – See Index for Page Numbers of Detailed Descriptions and Part Numbers.
60
KY/ KYD
Extension/Pigtail Harness (KY Spec B–E)
1
3 4
3
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
3 4
323–1304 323–1199
1 5
1 1 1
Harness, Extension (Reaches from Genset to Remote ) (Includes Housing and Pins) Ten Feet Long Thirty Feet Long Harness, Pigtail (6”) (Reaches from Genset Harness to Customer Hookup) (Includes Connector Housing)
1
2
338–2260–01 338–2260–02 338–2046
61
2 PART DESCRIPTION Housing, Connector Pin,
KY/ KYD
Extension/Pigtail/Adapter Harness (KY Spec F–H and KYD)
1
6
5 4
10
9
7
8
3
2
REF NO.
PART NO.
QTY USED
1
2
338–3489–01 338–3489–02 300–4946
1 1 1
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Harness, Extension (Reaches from Genset Harness to Remote ) (Includes Parts Marked +) 10’ 30’ Harness, Customer Interface Pigtail (Reaches from Genset Harness to Customer Hookup or Remote [with use of Following Adapter Harness]) (Includes Parts Marked *)
3
338–3572
1
4 5 6 7 8 9 10
323–1744 323–1712 323–1708 323–1707 323–1741 323–1200 323–1342
1 3 5 5 1 1 1
PART DESCRIPTION
Harness, Adapter (Reaches from Remote to Pigtail Harness) (Includes Parts Marked #) +*Connector, Receptacle (8 Pin) +*Plug, Cavity +*Seal, Cable *Pin, +*Housing, Lock +#Socket, +#Cap, Connector
+ – Parts Included in Extension Harness. * – Parts Included in Customer Interface Pigtail Harness. # – Parts Included in Adapter Harness.
62
KY/ KYD
Adapter Harness (New to Old, Old to New) (KY Spec F–H and KYD Spec A)
8 1
9 3 5
4 7
6
10
2
11 12 13
REF NO.
PART NO.
QTY USED
1
338–3513
1
2
338–3514
1
3 4 5 6 7
323–1744 323–1708 323–1707 323–1712 323–1741
1 5 5 3 1
PART DESCRIPTION
Harness, Remote Adapter (6”) (Reaches from New Genset to Old ) (Includes Parts Marked *) Harness, Remote Adapter (6”) (Reaches from Old Genset to New ) (Includes Parts Marked +) *Connector, Receptacle (8 Pin) +*Seal, Cable *Pin, +*Plug, Cavity +*Housing, Lock
REF NO.
PART NO.
QTY USED
8 9 10 11 12 13
323–1342 323–1200 323–1743 323–1709 323–1304 323–1199
1 1 1 5 1 5
PART DESCRIPTION *Cap, Connector (6 Pl) *Socket, +Connector, Plug (8 Pin) +Socket, Terminal +Cap, Connector (6 Pl) +Pin,
* – Parts Included in Remote Adapter Harness (New Genset to Old ). + – Parts Included in Remote Adapter Harness (Old Genset to New ).
63
KY/ KYD
Remote Control (KY Spec B–E)
3 3 2 4
4
1
REF NO. 1 2
PART NO.
QTY USED
300–2313 815–0380 300–0985
1 2 1
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote Screw, Oval Head Wood Assy, Remote (Includes Switch and )
3 4
301–3566 308–0341
QTY USED 1 1
PART DESCRIPTION , Printed Switch, Start/Stop (S1)
Remote Control (KY Spec B–E) 3
9
5
3
2 9
6
8
4 7 1
REF NO.
PART NO.
QTY USED
1 2
300–2314 815–0380 300–0986
1 2 1
3 4
301–3606 815–0385
1 2
5
302–0885
1
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote Screw, Oval Head Wood Assy, Remote (Includes Parts Marked *Obsolete) *, Printed *Screw, Round Head Machine (#6–32 x 1/2”) *Meter, Hour (M2)
6 7 8 9
860–0006 308–0341 302–0888 359–0034
QTY USED 2 1 1 1
PART DESCRIPTION *Nut, Hex Head (#6–32) *Switch, Start/Stop *Meter, Battery Condition (M1) *Diode
* – Parts Included in Control .
64
KY/ KYD
Remote Control (Switch Only)
3
5 3 2 5 6
7 8 9
1 4
REF NO.
1 2
PART NO. 300–4936 300–5331 815–0910
QTY USED 1 1 2
300–4953–01 300–4953–04
1 1
319–2339–01 319–2339–03 308–1062
1 1 1
3
4
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
PART DESCRIPTION
Kit, Remote (Switch Only) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop
5
338–3510
1
6 7 8 9
323–1304 323–1199 332–0529 332–0529
1 4 3 2
^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Receptacle (.25)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness.
65
KY/ KYD
Remote Control (Switch and Hourmeter))
3 2
6
3
6
5
7 9,11
8
10,13
1
12 4
REF NO.
1 2
PART NO.
QTY USED
300–4937 300–5332 815–0910
1 1 2
300–4951–01 300–4951–04
1 1
319–2340–03 319–2340–05 308–1062 302–2002
1 1 1 1
338–3466 338–3896
1 1
3
4 5 6
PART DESCRIPTION
REF NO.
PART NO.
Kit, Remote (Switch and Hourmeter) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Hour ^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) Spec F–H KY Begin Spec J and KYD
7 8 9 10 11 12 13
323–1304 323–1199 332–0529 332–2572 332–0529 332–0942 332–2571
QTY USED 1 4 4 2 1 AR 1
PART DESCRIPTION #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Receptacle (90°) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Receptacle (90°) (KY Begin Spec J and KYD)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness.
66
KY/ KYD
Remote Control (Switch and Voltmeter)
9 3
3
10
7
8
2
6
10
11 13,15
12
14, 17
16
1 5
4 REF NO.
1 2
PART NO.
QTY USED
300–4938 300–5333 815–0910
1 1 2
300–4952–01 300–4952–04
1 1
319–3132–02 319–3132–04 308–1062 302–1641 526–0409 526–0049 850–0030 871–0010
1 1 1 1 2 4 2 4
338–3507 338–3897
1 1
3
4 5 6 7 8 9 10
PART DESCRIPTION
REF NO.
Kit, Remote (Switch and Voltmeter) KY Spec F–H KY Begin Spec J and KYD Screw, Wood (#6 x 1”) Assy, Remote (Includes Parts Marked ^) KY Spec F–H KY Begin Spec J and KYD ^, Printed KY Spec F–H KY Begin Spec J and KYD ^Switch, Start/Stop ^Meter, Volt ^Washer, Nylon Flat (#10) ^Washer, Brass Flat (#10) ^Washer, Lock (#10) ^Nut, Hex Brass Machine (#10–32) ^Harness, Remote (Reaches from Remote to Extension Harness) (Includes Parts Marked #) KY Spec F–H KY Begin Spec J and KYD
11 12 13 14 15 16 17
PART NO.
QTY USED
323–1304 1 323–1199 4 332–0529 3 332–0807 2 332–2870–01 5 332–0942 AR 332–0147 1
PART DESCRIPTION #Plug, 6–Pin #Pin, #Terminal, Receptacle (.25) #Terminal, Ring (#10) #Terminal, Receptacle (.25) #Tie, Cable #Terminal, Ring (#10) (KY Begin Spec J and KYD)
^ – Parts Included in Remote Assy. # – Parts Included in Remote Harness. +– ⇓– >– * – – # –
67
Labels Included in 120V/60Hz Control Labels Assy. Labels Included in 100V/60Hz Control Labels Assy. Labels Included in 50Hz Control Labels Assy. Labels Included in 120V/60Hz Label Pkg. Labels Included in 100V/60Hz Label Pkg. Labels Included in 50Hz Label Pkg.
KY/ KYD
Kits, Paint REF NO.
PART NO.
QTY USED
PART DESCRIPTION
155–2883
1
155–2860 155–2861 800–0031
1 2 2
155–2859 800–0026
3 1
862–0015
2
Kit, Tailpipe Hanger – Includes the Following: Insulator, Exhaust Clamp, Exhaust Screw, Hex Head Cap (5/16–18 x 1–1/2”) Backplate, Exhaust Screw, Hex Head Cap (5/16–18 x 3/4”) Nut, Hex (5/16”)
155–2887
1
155–2886 155–1256
1 1
541–0525
1
403–4142–02 402–0717 526–0333 800–0033
1 4 4 4
REF NO.
Kit, Exhaust Elbow – Includes the Following: Elbow, Exhaust Adapter Clamp Kit, Set Mounting – Includes the Following: Bracket, Set Mounting Isolator, Set Washer, Flat Screw, Hex Head Cap (5/6–18 x 2”)
68
PART NO.
QTY USED
PART DESCRIPTION
305–0979 323–1708 300–4946 332–3582
1 2 1 5
Kit, Remote Adapter Seal, Cable Harness, Remote Splice, Thermal
168–0213
1
101–0788 102–1412 110–3749 110–3861 140–2586 145–0695 146–0531 146–0533 154–2816 154–2821 155–2677–01
1 1 1 1 1 1 1 1 1 1 1
Kit, Gasket – Includes the Following: Gasket, Bearing Plate Gasket, Oil Base Gasket, Cylinder Head Gasket, Valve Cover Gasket, Air Cleaner Gasket, Carburetor Flange Gasket, Insulator Gasket, Carburetor Gasket, Exhaust Gasket, Intake Elbow Gasket, Resonator
525–0305
–
Paint, Enamel Green (13 oz. Pressurized Spray Can)
KY/ KYD
Labels REF NO.
PART NO.
QTY USED
PART DESCRIPTION
REF NO.
PART NO.
QTY USED
Labels, KY Spec A–J 98–6242 98–6539–01
1 1
98–6783
1
98–6762 98–6596–01
1 1
98–4240
1
98–6288–01 98–6288–02 98–6288–03 98–6288–04
1 1 1 1
98–7620–01 98–7620–02 98–7620–03 98–7620–04 98–6756–01
1 1 1 1 1
98–6756–02
1
98–6289 98–6526–01 98–7640–01 98–6519 98–6817
1 1 1 1 1
98–6518–02 98–6518–03 98–6522 98–6520
1 1 1 1
98–6521
1
98–6959–01 98–6472 98–6859
1 1 1
98–7282–01
1
98–7282–02
1
98–7282–03
1
PART DESCRIPTION Labels, KY and KYD
Label, Air Filter (Spec A) Label, Caution (Hot Exhaust Pipe) (Spec A) Label, Control (Stop/Start/ Amp) (120V Sets)(Spec B–H) Label, Important (Service Door) Label, Logo (Tracker)(Spec 11320) Label, Kit Number Label, Model Identification Spec A–H MicroLite 4000 MicroLite 3600 MicroLite 3600LP MicroLite 3300LP Begin Spec J MicroQuiet 4000 MicroQuiet 3600 MicroQuiet 3600LP MicroQuiet 3300LP Label, Service (Closed Right) (Spec A) Label, Service (Closed Left) (Spec A) Label, Warning (Installation Clearance) Spec A Spec B–H Begin Spec J #Label, Air Filter 50 Hz #Label, Air Filter 50 Hz Label, Control (Amperage) # 15A (50 Hz Sets) 20A (100V/60Hz) #Label, Ground 50 Hz # Gas/Combustion Source 50 Hz) #Label, Warning (Rotating Fan 50 Hz) Label, EC List (50Hz) Label, Ground (100V) Label, Warning Label Pkg 60Hz 120V (Includes Labels Marked *) 100V Includes Labels Marked ) 50Hz (Includes Labels Marked #)
98–7634–03
1
98–7634–01
1
98–7634–02
1
98–6477
1
98–7629–01 98–7629–02 98–7629–03 98–7630 98–7631 98–6540–01
1 1 1 1 1 1
98–6805
1
98–6806
1
98–6518–01
1
98–6476 98–6434
1 1
98–6447
1
98–7494–01
1
98–8087–01 98–8087–02 98–8087–03 98–7624–03 98–6989 98–7185 98–7939–01 98–8159
69
1 1 1 1 1 1 1 1
Labels, Control (KY Begin Spec J and KYD) 60Hz 120V (Includes Labels Marked +) 100V (Includes Labels Marked ⇓) 50Hz (Includes Labels Marked>) Label, Caution (Recirculating Hot Air) Label, Circuit Breaker ⇓ 17A, 2 Pole > 20A, 2 Pole + 30A, 1 Pole ⇓>+Label, Indicator Light ⇓>+Label, Start/Stop/Prime *Label, Caution (Recirculating Hot Air 60 Hz) # Label, Charger Leads (Disconnect Leads) (50 Hz and 100V/60Hz) # Label, Charger (Disconnect Leads) (50 Hz and 100V/60Hz) # Label, Control (Amperage) 5A (50 Hz and 100V/60Hz KY Spec B–H and KYD) *Label, Ground *Label, Warning (Exhaust Gas/Combustion Source 60 Hz * Label, Warning (Rotating Fan 60 Hz) Label, Listed Labels, KYD Label, Logo Camp Power 4000 Camp Power 3600 Camp Power 3300 Label, Control Label, Barcode Label, Barcode (VSI) Label, (Blank) Label, Warning (Installation Clearance)
KY/ KYD
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
098–4240, 69
098–7620–02, 69
104–1899, 9
123–1917, 8, 23
098–6242, 69
098–7620–03, 69
104–1901, 9
123–1920, 8
098–6288–01, 69
098–7620–04, 69
104–2536–06, 21
123–1944–01, 30
098–6288–02, 69
098–7624–03, 69
105–0681, 10
123–1953, 30
098–6288–03, 69
098–7629–01, 69
105–0682, 10
123–2015, 31
098–6288–04, 69
098–7629–02, 69
105–0724, 10
134–4918, 51
098–6289, 69
098–7629–03, 69
105–0731, 10
134–4919–01, 29
098–6434, 69
098–7630, 69
110–3580, 8
134–5029, 28
098–6447, 69
098–7631, 69
110–3698, 8
134–5031, 28
098–6472, 69
098–7634–01, 69
110–3700, 8
134–5032, 28
098–6476, 69
098–7634–02, 69
110–3701, 8
134–5119, 29
098–6477, 69
098–7634–03, 69
110–3743, 8
134–5213, 28
098–6518–01, 69
098–7640–01, 69
110–3749, 68
140–2536–06, 17, 23, 28
098–6518–02, 69
098–8087–01, 69
110–3750, 8
140–2576, 24
098–6518–03, 69
098–8087–02, 69
110–3750–03, 8
140–2586, 15, 19, 68
098–6519, 69
098–8087–03, 69
110–3751–00, 8
140–2609, 24
098–6520, 69
098–8159, 69
110–3751–01, 8
098–6521, 69
101–0787, 11
110–3861, 8, 68
140–2771–01, 15, 17, 21, 23
098–6522, 69
101–0788, 11, 68
110–3887, 8
098–6526–01, 69
102–1411, 30
110–3888, 8
098–6539–01, 69
102–1412, 30, 31, 68
110–3890, 8
098–6540–01, 69
102–1419, 11
110–3892, 8
098–6596–01, 69
102–1421, 11
110–3893, 8
098–6756–01, 69
102–1444, 31
110–3914, 8
098–6756–02, 69
102–1456–02, 39
110–3922–01, 8
098–6762, 69
104–1721–01, 9
110–3922–02, 8
098–6769, 28
104–1721–02, 9
112–0255, 9
098–6783, 69
104–1721–03, 9
112–0290, 9
098–6805, 69
104–1721–05, 9
112–0291, 9
098–6806, 45, 69
104–1721–07, 9
113–0353, 9
145–0695, 15, 17, 19, 21, 23, 68
098–6817, 69
104–1721–08, 9
114–0366, 9
145–0705, 23
098–6859, 69
104–1780, 9
114–0367, 9
145–0705–02, 15, 17, 21
098–6959–01, 69
104–1792, 11
114–0373, 9
098–6989, 69
104–1896–01, 10, 11
115–0463, 10
146–0530, 15, 17, 19, 21, 23
098–7185, 69
104–1896–02, 10, 11
115–0465, 8
098–7282–01, 69
104–1896–03, 10, 11
115–0471, 8, 10
098–7282–02, 69
104–1896–04, 10, 11
115–0472, 8
098–7282–03, 69
104–1896–05, 10, 11
115–0496, 8
098–7494–01, 69
104–1896–06, 10, 11
115–0497, 8
146–0533, 15, 17, 19, 21, 23, 68
098–7620–01, 69
104–1896–07, 10, 11
120–1264, 9
146–0534, 15
70
140–2820–01, 28 140–2854, 28 140–3280, 28 140–3295, 28 145–0561, 24 145–0615, 24 145–0617, 15, 19 145–0619, 51 145–0625, 15, 19 145–0687–02, 15, 19 145–0689, 54, 55
146–0531, 15, 17, 19, 21, 23, 68 146–0532, 15, 17, 19, 21, 23
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
146–0602, 19
150–2464, 10
155–2859, 35, 68
191–2313, 27
146–0614, 15
150–2465, 10
155–2860, 35, 68
191–2316, 27
146–0615, 15, 17
150–2466, 10
155–2861, 35, 68
191–2317, 27
146–0646, 15
150–2514, 13
155–2883, 68
191–2320, 27
146–0651, 15
150–2549–02, 13
155–2886, 68
191–2321, 27
146–0668, 21
150–2604, 10
155–2887, 68
201–3538, 51, 53
146–0722, 21
153–0637–01, 15
155–3263, 35
201–3539, 53
146–0741, 15, 17
153–0638–01, 15, 17
155–4046, 34
201–3539–01, 53
146–0742, 15, 17
153–0639, 15, 17
155–4063, 34
204–0141, 51, 53
146–0743, 15
153–0640, 15, 17
155–4084, 34
205–0199, 51
146–0758, 15, 17
153–0641, 24
160–1358, 24, 25
205–0199–S0, 53
146–0759, 15
153–0651–02, 15, 17
166–0784, 51
205–0263, 53
146–0765, 17
153–0659, 15, 17
166–0818, 54
211–0437, 24
146–0783, 17
153–0664, 28
166–0866, 25
211–0460, 25
146–0784, 17
154–2815, 15, 17, 19, 21, 23, 32
167–0265, 51
211–0497, 25
167–0267, 25, 51, 54
211–0497–01, 25
167–0275, 8
212–1276–03, 24, 25
146–0785, 17 146–0803, 17 146–0829, 23
154–2816, 33, 34, 68 154–2818, 15, 17, 19, 21
167–0805, 8
212–1282, 24, 25
148–0985–02, 19, 21
154–2821, 15, 17, 19, 21, 23, 68
167–1627, 25, 54
212–1283, 24, 25
148–0987, 19
154–2838–12, 21
167–1636, 57, 58, 59
214–0103, 24, 25
148–1013, 21
154–2975, 33
168–0213, 68
220–4416, 51
148–1264–02, 23
155–1256, 35, 68
185–6826, 9
220–4485–01, 51, 53
148–1265–02, 23
155–2174, 35
185–6827, 9
220–4485–03, 51, 53
148–1266, 23
155–2449, 35
185–6828, 9
220–4485–05, 53
149–2311–01, 15
155–2644–02, 37
185–6829, 9
220–4485–S3, 53
149–2311–02, 17
155–2675, 37
185–7144, 8
220–4485–S4, 53
149–2457, 15, 17
155–2676, 37
191–1798, 25, 26, 51
220–4485–S5, 53
149–2523–01, 19, 21, 23
155–2677–01, 37, 68
191–1821, 26
220–4490–S1, 53
150–2302, 10
155–2678, 32
191–1863, 26
220–4572–01, 53
150–2305, 10
155–2682, 37
191–1864, 26
220–4572–02, 53
150–2390, 13
155–2683–02, 32
191–1865, 26
220–4572–03, 53
150–2391, 13
155–2715, 37
191–1866, 26
220–4586–01, 53
150–2392, 13
155–2783, 33
191–1867, 26
220–4586–02, 53
150–2393, 13
155–2843, 35
191–1868, 26
220–4586–11, 53
150–2394, 13
155–2844, 35
191–1869, 26
226–4297, 25, 51
150–2395, 13
155–2844–01, 35
191–1870, 26
226–4795, 25
150–2396, 13
155–2845, 35
191–2155, 26
232–3720, 15, 17
150–2398, 13
155–2847, 35
191–2156, 26, 27
232–3881, 53
150–2401, 13
155–2850, 35
191–2157, 26
232–4030, 53
150–2448, 13
155–2856, 35
191–2312, 27
300–0985, 64
71
Numerical Index
Part No.
Page
Part No.
Page
300–0986, 64
307–2586, 37, 39, 41
300–2313, 64
307–2795–02, 19
300–2314, 64 300–4155, 37
Part No.
Page
323–1200, 56, 57, 58, 62, 63 323–1252, 56
307–2824–02, 19
323–1253, 57, 58
307–2831–02, 19, 21
Part No.
Page
337–3467, 28, 41 338–2046, 61 338–2260–01, 61 338–2260–02, 61
300–4320, 39
307–2961, 19, 21, 23
323–1304, 61, 63, 65, 66, 67
300–4923, 39
307–2997–02, 21, 23
323–1314, 56, 57, 58
338–2568–02, 56
300–4936, 65
308–0341, 64
323–1342, 62, 63
338–2807, 57, 58
300–4937, 66
308–0852, 54
338–2909, 54
300–4938, 67
308–0968, 56
323–1527–01, 56, 57, 58, 59 323–1527–02, 56, 57, 58, 59
338–3022–02, 57
300–4946, 62, 68
308–0969, 51
300–4951–01, 66
308–1019, 59
300–4951–04, 66
308–1038, 55
300–4952–01, 67
308–1059, 30, 31
300–4952–04, 67
308–1062, 65, 66, 67
300–4953–01, 65
315–0735–03, 53
300–4953–04, 65
315–0736, 53, 55
300–5046, 39
319–1279–01, 37
300–5331, 65
319–1412, 51
300–5332, 66
319–1554–02, 51
300–5333, 67
319–1738–02, 51
301–3566, 64
319–2152–03, 39
301–3606, 64
319–2176–03, 54
302–0885, 64
319–2213–03, 54
302–0888, 64
319–2339–01, 65
302–1641, 67
319–2339–03, 65
302–2002, 66
319–2340–03, 66
303–0275, 51, 54
319–2340–05, 66
303–0303, 51
319–3132–02, 67
303–0308–01, 54
319–3132–04, 67
303–0331, 55
319–3811–02, 39, 41
303–0332, 55
319–3844–02, 55
304–0794, 56
320–1323, 51, 54, 55
304–0796, 51
320–1780–01, 51, 54
304–0805–03, 57, 58
320–1780–02, 54, 55
305–0784, 45
320–1780–03, 54, 55
305–0851, 24, 39
321–0307–03, 57, 58
305–0866, 24, 39
321–0312–01, 56
305–0935, 56
321–0312–02, 57, 58
305–0979, 68
323–1199, 57, 58, 61, 63, 65, 66, 67
307–2501, 19
323–1605–01, 59 323–1614–01, 59 323–1615, 59 323–1707, 62, 63 323–1708, 59, 62, 63, 68 323–1709, 59, 63 323–1712, 59, 62, 63 323–1741, 59, 62, 63 323–1743, 59, 63 323–1744, 62, 63 327–1413, 41 331–0041, 37 331–0115, 39 331–0255, 39 331–0521, 37 331–0539–02, 39, 41 331–0545, 39 332–0147, 67 332–0529, 65, 66, 67 332–0807, 67 332–0942, 37, 56, 66, 67 332–2571, 66 332–2572, 66 332–2870–01, 66, 67 332–3108, 56 332–3292, 45 332–3582, 68 337–2312, 28 337–2560, 24
72
338–2568–01, 56
338–3022–01, 57 338–3023–01, 57 338–3023–02, 57 338–3049, 54 338–3123–01, 57 338–3379–01, 57 338–3466, 66 338–3489–01, 62 338–3489–02, 62 338–3507, 67 338–3510, 65 338–3513, 63 338–3514, 63 338–3572, 62 338–3638–01, 58 338–3639–02, 58 338–3640–01, 58 338–3640–02, 58 338–3641–01, 58 338–3661–01, 58 338–3661–02, 58 338–3812, 59 338–3813, 59 338–3814, 55 338–3815, 55 338–3896, 66 338–3897, 67 359–0034, 64 402–0640, 37 402–0641, 37, 39, 41 402–0664–01, 39, 41
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
402–0664–02, 39, 41
405–4958, 45
503–1951–09, 15, 17
516–0151, 24
402–0665, 39
405–4964–02, 39
503–2006, 19, 21
517–0103, 25
402–0675, 33
405–4966, 45
503–2015, 19, 21
517–0133, 51, 54
402–0678, 33
405–4967–03, 45
503–2094, 19
517–0305, 15, 17
402–0686–02, 39
405–5154, 43
503–2143–05, 23
518–0533, 53
402–0717, 68
405–5336–02, 39
503–2143–09, 23
518–0576, 13
403–3396–02, 46
405–5811–01, 39
503–2289–06, 23
518–0581, 39, 45
403–3579–02, 48
405–5811–02, 39
503–2309, 23
518–0617, 13
403–3580–02, 48
405–5826–01, 45
504–0169, 36
518–0623, 43
403–3581–03, 48
405–6383–01, 45
505–0007, 36
518–0649, 28
403–3581–04, 48
405–6384–01, 45
505–0071, 19, 21, 23
520–2215, 13, 33, 34
403–3608, 48
405–6384–03, 45
505–1492–02, 31
520–2216, 32, 33
403–3630, 49
405–7552, 45
508–0055, 49
525–0305, 68
403–3631–02, 49
405–7661, 41
508–0071, 49
526–0003, 15, 17, 24, 25
403–3669–02, 46
405–7662, 45
508–0208, 39, 41
526–0009, 45
403–3670, 46
406–0737–02, 43
526–0011, 33
403–3672, 46, 47
406–0739, 43
508–0315, 37, 39, 41, 43, 45, 46, 47
403–4142–02, 68 403–5029–02, 41 403–5135–02, 47 403–5136–02, 47 405–4237, 49 405–4241, 49 405–4305–01, 37 405–4306, 37
508–0333, 41
406–0779, 43, 45
508–1083–01, 37
415–0511, 36
508–1091, 39
415–0584, 36
508–1093–01, 39
502–0047, 19, 21, 23
508–1116, 45
502–0153, 30, 31
508–1194, 34
502–0395, 19, 36
509–0142, 30
502–0397, 36
509–0258, 9
502–0398, 36
405–4307–02, 43
502–0806, 31
405–4308, 43
502–1133, 19, 21, 23
405–4311–01, 45
502–1162, 19, 21, 23
405–4524, 43
502–1200, 19
405–4662, 49
502–1201, 19
405–4663, 49
502–1214, 19, 21, 23
405–4668–01, 49
503–0708, 36
405–4755–02, 37
503–0731, 36
405–4890–02, 39
503–1351, 25
405–4892–02, 39
503–1418, 19
405–4894, 45
503–1533, 32
405–4895, 39
503–1533–03, 33, 34
405–4896, 28
503–1759, 15
405–4954, 45
503–1851, 8, 19, 21, 23
405–4956, 45
503–1912–01, 15, 17
73
526–0012, 28 526–0014, 39 526–0018, 24, 53, 54, 55 526–0029, 37 526–0032, 39 526–0049, 67 526–0113, 34 526–0115, 28, 34
509–0274–02, 24
526–0122, 13, 46, 47, 48, 49
509–0282–02, 30
526–0174, 46, 47, 48
509–0285, 51, 53
526–0333, 68
509–0289, 8
526–0392, 51, 53
509–0305, 28
526–0394, 43, 45
509–0307, 31
526–0409, 67
509–0308, 28
526–2077, 10
509–0313, 25
526–2078, 10
510–0157, 51, 53
541–0508, 10
510–0160, 9
541–0525, 68
510–0161, 9
541–0540, 37, 39
510–0163, 10, 11
541–0556–01, 45
515–0289, 51, 53
541–0916, 34
515–0293, 9
541–0938, 47
515–0305, 10
718–1039, 13
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
720–1038, 51
818–0226–02, 45
870–0236, 32, 51
740–1002, 13
821–0004, 19, 21
870–0465, 13
740–1004, 15, 17, 19, 21, 23
821–0005, 19, 21
870–0513–02, 46, 47
821–0014, 46, 47
870–0557, 34
821–0018, 23
870–2054, 39, 51, 55
821–2046, 32
870–2055, 32
823–0002–04, 24, 51, 54
870–2062, 45
823–0002–09, 25
870–2159, 13, 15, 17, 19, 21, 23
740–1006, 51 740–1008, 8 750–1006, 51 775–0074, 11 800–0017, 24
823–0003–01, 54
800–0026, 34, 35, 46, 47, 48, 49, 68
823–0003–02, 55
800–0030, 39, 41
823–0003–03, 51
800–0031, 35, 68
823–0003–04, 24, 25
800–0033, 68
823–0003–05, 23
800–0048, 46, 47
823–0003–06, 19, 21, 29, 53, 54
800–0049, 48 800–0730, 37 800–2012, 45
823–1002–01, 37, 45, 53
809–0017, 37, 39
823–1002–03, 15, 17, 19, 21, 23, 39, 41, 54, 55
815–0778, 51, 53 815–0780, 30, 31 815–0781, 11, 25 815–0785, 39, 41
823–1002–04, 39, 55 823–1006–06, 33 850–0030, 49, 67 850–0040, 25, 51 850–0045, 37, 39, 41 853–0013, 54, 55 856–0003, 45 856–0006, 19, 21, 23
815–0787, 51, 53
856–0008, 24, 28, 37, 39, 41, 49
815–0829–04, 53
860–0006, 64
815–0838–02, 28
860–2005, 15, 17
815–0842–05, 39
862–0001, 25, 51
815–0874–01, 39, 41
862–0015, 35, 37, 39, 41, 68
815–0910, 65, 66, 67 815–0936, 53 815–0943–02, 39, 41 816–0101, 37
898–1314–05, 15, 17
823–0008, 51
800–3026, 8
815–0694, 51
898–1196–24, 21
Kit, Muffler, 34
823–0010–01, 43, 45
815–0549, 54, 55
898–1196–15, 23
823–0007–02, 28, 51, 53
800–2057, 33
815–0385, 64
871–0010, 67
98–7939–01, 69
823–0009–01, 28, 51
815–0380, 64
870–2198, 43, 45
823–0007–01, 24, 32
800–2046, 15, 17, 19, 21, 23
813–0098, 49
870–2193–04, 33
865–0029, 28 868–0002, 37, 39, 41 868–0013, 30
74
Part No.
Page
Cummins Power Generation 1400 73rd Avenue N.E. Minneapolis, MN 55432 1-800-888-6626 763-574-5000 International Use Fax: 763-528–7229 Cummins and Onan are ed trademarks of Cummins Inc.
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