Product Audit Check Sheet.xls 133

PRODUCT AUDIT CHECK SHEET CUM REPORT

Format no : -COM-CK-02 Rev No.: 1 A Issue / Rev Date : 01.10.11

Part Name:-

Raw Material:-

Date:-

Part No.:-

Grade:-

Shift:-

Model:-

Shade:-

SC/CC:- Yes / No

Variant:-

Customer:-

Generation Level:-

Sr. No. 1 1a 1 2 3 4 5 6 7 8 9 10 1b 1 2 3 4 5 1C 1 2 3 4 5 6 1d

Check Points Visual Appearance Visual Appearance - Moulding Weld Line sink mark short mold Silver sticks Ejector pin mark Sharp Edges Flash at Edges

Visual Appearance - Ultrasonic Deep welding Welding Impression

Specification

Free Free Free Free Free Free Free

from from from from from from from

Actual Observation

weld line sink mark short mold silver sticks pin mark sharp edges flash

No deep welding

Visual Appearance - Assembly Clip Fitment Handle Assly Bush Fitment Switch plate fitment

Customer Complaints ( Past Three Months)

2 2a 2b 2c 2d

Dimensional Checks Gap Chceck on checking fixture Flush Chceck on checking fixture Torque /k values for SC/CC

3 3a 3a 3b 3c

Material Visual Shade MFI Ash Content Gloss Value ΔL, Δa Δb

3d 4 4a 4b 4c 4d 5

Product Identification & Trecebality Part No. Calender updation Generation Level Raw Material Packing

5a

Type and Packaging Quantity

5b

Trolley condition Free from Damage, Dust, Sharp edge etc.

Remark:-

Total

1

Auditor

Auditor

2

Name :-

Name :-

3

Employee:-

Employee:-

4

Sing:-

Sing:-

Fault Category A

B

C

Remark

Audit Observation Criteria : Positive observations (P) - when evidence presented indicates a requirement has been effectively met. Fault Category-"A” : Fault will certainly result in customer complaints: - Safety risk, violation of legal requirements, breakdown - Functions not fulfilled - Extreme surface appearance complaints Fault Category “B”: Customer annoyance or complaints can be expected: - Foreseeable failure - Reduced usability Fault Category “C”: Complaints from demanding customers can be expected: - Defects noticed by demanding customers - Defects don’t have influence on usability or functionality of product